VALCO MELTON D16 Manuals

Manuals and User Guides for VALCO MELTON D16. We have 1 VALCO MELTON D16 manual available for free PDF download: Manual

VALCO MELTON D16 Manual

VALCO MELTON D16 Manual (313 pages)

Hot Melt Unit

Brand: VALCO MELTON | Category: Melting Machines | Size: 13 MB

Table of Contents

Table of Contents

5
Section 1 - Introduction

11
- Description
  11
- Nameplate
  11
- S Number Configuration
  12
Section 2 - Safety and Use

15
Section 3 - Basic Features

23
- Key Features
  23
Section 4 - Installation

25
- Choosing a Location
  25
  - Mounting Footprint
    25
- Installation Kit
  26
- Routing Low-Voltage Leads
  26
- Connecting the Electrical Power
  27
- Connecting the Hoses
  29
- Connecting the Hot Melt Hoses to the Applicators
  31
- Wiring Diagram (after 5/18)
  32
- Wiring Diagram - before 5/18
  34
- Input/Output Connections
  35
- Input/Output Connections - before 5/18
  37
Section 5 - Setup

38
- Pump Setup Menu
  81
- VFD Parameters
  84
  - After 5/18
    84
  - Before 5/18
    84
- Encoder Setup Menu
  85
Section 6 - Operation

99
- Start the Unit
  99
- Temperature
  100
  - Setpoint and Actual Temperature
    100
  - Temperature Status Leds
    100
- Pump Operation
  101
  - Pump On/Off Key
    101
  - Pump Status Key
    101
    
    Fixed Speed Unit
    101
    
    Variable Speed Unit
    102
- Clock On/Off
  102
- Setback
  103
  - Automatic Setback
    103
- Pot Fill - External Low Level Detection
  104
- Hopper Feeder - Internal Low Level Detection
  104
- Beacon Alarm
  104
- External Input
  104
- Filling the Tank
  105
Section 7 - Maintenance

107
- General
  107
- Cleaning the Exterior of the Unit
  107
- Changing the Adhesive
  108
- Flushing the System
  108
- Parts Replacement
  109
  - Changing Fuses
    109
    
    Units Produced after August, 2014
    110
    
    Units Produced before August, 2014
    111
  - Changing the Filter
    112
Section 8 - Troubleshooting and Repair

113
Section 9 - Specifications

115
- General
  115
- Dimensions - D10
  116
- Dimensions - D16
  117
Section 10 - Part Number List

119
Section 11 - Warranty

207
- Warranty Information
  207
  - Cold Glue Equipment and Electronic Controls
    207
  - Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
    207
Section 12 - Service

209
Appendix A - Password Levels

211
Appendix B - Power Requirements

213
- System Power Requirement Calculation - D Series Units
  213
Appendix C - Micro SD Backup & Restore

215
- Functions
  215
- Error Codes
  216
Appendix D - Communication Protocols-Modbus

217
Appendix E - Communication Protocols-Ethernet IP

227
- Hot Melt Unit to Ethernetip Communication Protocol
  227
- Data Packets Used for Ethernet/Ip Communication
  227
  - Send Packet (PLC) Frame
    227
  - Bit Definitions for Control Byte 0
    228
  - Command Byte 1
    228
  - Data Index Byte 2
    229
  - Channel Byte 3
    229
  - Data Value Byte 4 and 5
    230
  - Pump1 Speed
    230
  - Receive Packet (Melter) Frame
    230
  - Data Index Byte 2
    231
  - Channel Byte 3
    231
  - Channel Read Data Bytes 4 and 5
    231
  - Channel Read Data + Bytes 6 - 15
    231
- Current Alarm Types
  232
  - Error Codes
    233
    
    Examples
    233
  - Status Indicators
    234
    
    Network Status LED
    234
    
    Module Status LED
    234
    
    Link/Activity LED
    234
Appendix F - Instruction Sheets for Option Kits

235

Advertisement

Advertisement

Related Products

VALCO MELTON Categories

Melting Machines Industrial Equipment Control Unit Water Pump Controller

More VALCO MELTON Manuals