User Manuals: VAF instruments OILCON MARK 6M Monitor

Manuals and User Guides for VAF instruments OILCON MARK 6M Monitor. We have 1 VAF instruments OILCON MARK 6M Monitor manual available for free PDF download: Technical Manual

VAF instruments OILCON MARK 6M Technical Manual (175 pages)

Oil Discharge Monitoring and Control System, According regulation 31 Annex I of MARPOL 73/78, IMO Resolution MEPC.108 49 and IMO Resolution MEPC.240 65

Brand: VAF instruments | Category: Control Systems | Size: 25 MB

Table of Contents
2
1 Preface

7
- General
  7
- Symbols
  8
- Copyright
  8
2 Product Description

9
- Principle of Operation
  9
- Product Configuration
  10
  - Main Control Unit (MCU)
    10
  - Electro Pneumatic Unit (EPU)
    11
    
    Intrinsically Safe Signal Cable
    11
    
    Starter Box
    11
  - Skid Assembly
    12
  - Pump/Motor Assembly
    12
  - Flowmeter System
    12
  - Sample Probe Valve Assembly
    13
- Sampling System Arrangements
  13
3 Technical Specification

15
- General
  15
- Main Control Unit (MCU)
  15
- Electro Pneumatic Unit (EPU)
  16
- Skid
  17
- Sample Pump
  17
- Reference Table of Products Which May be Measured
  18
- Biofuel Guidelines and Definitions
  19
4 Safety Instructions

20
- Safety Precautions
  20
5 Unpacking

21
6 Installation

23
- Introduction
  23
- Utilities
  23
  - Fresh Water Supply
    23
  - Air Supply
    24
  - Electrical Supply
    24
- Pipework General
  24
  - Sample Pump Unit
    25
  - Installation of the Sample Pump
    25
  - Electrical Installation Pump
    26
  - First Start
    26
    
    Direction of Rotation
    26
    
    Self Priming
    26
  - Skid
    27
  - Sampling Probes
    27
  - Orifice Plate
    28
    
    General Information
    28
    
    Installation of Flow Sensor
    28
  - Dp/I Transmitter
    29
- Bulkhead Penetrations General
  30
  - Sample Pump
    30
  - Air Pipelines
    30
  - Intrinsically Safe Signal Cable
    31
- Electrical Installation General
  32
  - Electro Pneumatic Unit (EPU)
    32
  - Starter Box
    33
- Control Room Equipment - Main Control Unit (MCU)
  33
  - Speed Input
    33
  - Overboard Valve Control
    33
- Installation Checklist
  34
- Overview Installation Check
  38
7 Operating Instructions

44
- Layout of the MCU
  44
  - Control Key Switch
    44
  - USB Connector
    45
  - Printer Port
    45
  - Reset Button
    45
  - Touch Screen Panel
    45
- Operating the MCU and Menu Layout
  46
  - Standby Mode (Menu 1)
    48
    
    Information Mode (Menu 1.1)
    49
    
    Configuration Mode (Menu 1.2)
    50
    
    Data Mode (Menu 1.3)
    52
    
    Selftest Mode (Menu 1.4)
    53
    
    Information Mode (Menu 1.5.1)
    54
    
    Setup Mode (Menu 1.5)
    54
    
    Setup Mode (Menu 1.5.2)
    56
    
    Calibration Flush Mode (Menu 1.5.3.0)
    58
    
    Idle Mode (Menu 1.5.3)
    59
    
    Information Mode (Menu 1.5.3.1)
    59
    
    Shutdown Mode (Menu 1.5.3.2)
    60
    
    Idle Setup Mode (Menu 1.5.3.3)
    61
    
    Sample Mode (Menus 1.5.3.5)
    62
    
    Self Test Mode (Menu 1.5.3.4)
    62
    
    Information Mode (Menu 1.5.3.5.1)
    63
    
    Shutdown Mode (Menu 1.5.3.5.2)
    63
    
    Manual Flush Mode (Menu 1.5.3.5.3)
    64
    
    Manual Window Wash Mode (Menu 1.5.3.5.4)
    64
    
    Sample Setup Mode (Menu 1.5.3.5.6)
    65
    
    Self Test Mode (Menu 1.5.3.5.5)
    65
- Short Reference Guide for Operating the MCU
  66
  - Discharging Ballast Water
    66
  - Shutdown of Discharging Operations
    68
- Miscellaneous
  69
  - Oil Content Reading Higher than Expected
    69
  - Oil Level Alarm
    69
- Operational Alarms
  70
- System Failures
  71
  - Auto/Manual Operation
    71
    
    Flowmeter
    72
    
    Main Control Unit (MCU)
    72
    
    Oilcon ® Oil Discharge Monitoring and Control System
    72
    
    Ship's Speed Indicator
    72
- System Overrides
  73
  - Transducer Override
    73
  - Discharge Control
    73
  - Discharge Control Answer-Back
    74
8 Maintenance

75
- Maintenance General
  75
- Routine Maintenance
  76
- Test and Check-Out Procedure
  78
9 Repair or Replacement

85
- Detector Cell
  85
  - Removing the Detector Cell
    85
  - Reinstalling the Detector Cell
    85
- Window Wash Pump
  86
- Sample Pump
  87
  - Disassembling the Pump/Motor
    87
  - Reassembling the Pump/Motor
    88
- Differential Pressure Transmitter - FUJI
  89
  - Zero Adjustment of DPT - FUJI
    89
  - Span Adjustment of DPT - FUJI
    89
- Differential Pressure Transmitter - ABB
  90
  - Zero Adjustment of DPT - ABB
    90
  - Span Adjustment of DPT - ABB
    90
14 Disposal

91
10 Take out of Service

91
11 Removal and Storage of Equipment

91
12 Malfunction and Send for Repair

91
13 Environment

91
15 Trouble Shooting and Fault Finding

92
- Introduction Fault Finding Guide
  92
- Fault Finding Guide
  93
- Calibration Alarms
  95
  - Zero Error Alarm
    95
  - Path Dirty Alarm
    96
- System Alarms
  97
  - No Air
    97
  - No Flow
    97
  - Power Failures
    97
  - Communication Failure
    97
  - Led Feedback Error
    97
  - Flow Overrange Failure
    98
  - Flow Underrange Failure
    98
  - Overboard Arrangement Failure
    98
  - Discharge Rate Failure
    99
  - Total Discharge Oil Limit Alarm
    99
- GPS Problems
  99
  - No GPS Signal Visible
    99
- Power Supply Problems
  100
  - MCU Power Failure
    100
  - Electro Pneumatic Unit Power Failure
    100
- Air Supply Problems
  101
  - Air Supply Failure
    101
  - Water Found in the Monitors of the Air System
    101
- Solenoid Valve Problems
  101
  - Valve Not Working
    101
- Pneumatic Valve Problems
  102
  - Valve Not Functioning
    102
  - Valve Gland Leakage
    102
  - Valve Leakage
    102
- Window Wash Pump Problems
  103
  - Pump Does Not Work
    103
  - Pump Cycles Without Pumping or Does Not Stall
    103
  - False Cycle
    103
  - Fluid Appears at Muffler
    103
- Sample Pump Problems
  104
  - Electrical Problems
    104
    
    Pump Runs but the Green Indicator on the Starter Box Is off
    104
    
    Pump Should be Running but Is off
    104
  - Pump Related Problems
    104
    
    No Flow
    105
- Differential Pressure Transmitter Problems
  106
  - No Line Current
    106
  - Current of 21.0Ma or 3.9Ma
    106
  - Incorrect Output
    107
- Fault Finding Form
  107
16 Certificates

111
- Certificates of Ex-Proof
  111
- Certificates of Type Approval
  126
17 Drawings

127
18 Abbreviations

169
19 Spare Parts

170
20 Warranty Conditions

172

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User Manuals: VAF instruments OILCON MARK 6M Monitor

VAF instruments OILCON MARK 6M Technical Manual (175 pages)

Table of Contents

1 Preface

2 Product Description

3 Technical Specification

4 Safety Instructions

5 Unpacking

6 Installation

7 Operating Instructions

8 Maintenance

9 Repair or Replacement

14 Disposal

10 Take out of Service

11 Removal and Storage of Equipment

12 Malfunction and Send for Repair

13 Environment

15 Trouble Shooting and Fault Finding

16 Certificates

17 Drawings

18 Abbreviations

19 Spare Parts

20 Warranty Conditions

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