User Manuals: Toro Greensmaster 800 Lawn Mower

Manuals and User Guides for Toro Greensmaster 800 Lawn Mower. We have 7 Toro Greensmaster 800 Lawn Mower manuals available for free PDF download: Service Manual, Operator's Manual

Toro Greensmaster 800 Service Manual (166 pages)

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Revision History
2
Reader Comments
3
Table of Contents
9
Safety Instructions
9
Before Operating
9
While Operating
10
Maintenance and Service
10
Safety and Instruction Decals
11
Product Records
13
Maintenance
13
Equivalents and Conversions
14
Torque Specifications
15
Fastener Identification
15
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series Fasteners)
16
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
17
Other Torque Specifications
18
Conversion Factors
18
Kawasaki Engine
19
Introduction
20
Operator's Manual
20
Specifications
21
General Information
22
Filling the Fuel Tank
22
Fuel Shut−Off Valve
23
Adjustments
24
Throttle Control Adjustment
24
Clutch Control Adjustment
24
Adjusting V−Belts
25
Service and Repairs
26
Engine Oil
26
Spark Plug and Ignition Components
26
Air Cleaner
27
Fuel Filter
27
Engine Removal and Installation
28
Lubrication
31
Specifications
34
Engine Identification
36
Fuel Evaporative Control System
36
Specifications
42
General Information
42
Operator's Manual
42
Special Tools
43
Drum Bushing Tool Kit
43
Adjustments
44
Differential Belt Adjustment
44
Drum Drive Belt Adjustment
45
Reel Drive Belt Adjustment
46
Service/Park Brake Adjustment
47
Service and Repairs
48
Reel Drive Assembly
48
Reel Drive Belt Replacement
49
Reel Drive Idler Pulley and Bearing
49
Clutch Bearing
50
Drum Drive Assembly
52
Drum Drive Belt Replacement
53
Drum Drive Idler Pulley and Bearing
53
Differential Axle Pulley and Bearing
54
Drum Shaft Bearing
55
Drum Assembly with Bearings
56
Drum Assembly with Bushings
58
Counter Shaft Assembly
60
Brake Band Replacement
61
Power Shaft Bearing
62
Differential Axle Bearing (Countershaft Housing)
63
Differential Idler and Bearing
64
Differential Assembly and Pulley
65
Differential Belt Replacement − Models 04051, 04052, and 04060
69
Differential Belt Replacement − Model 04050
70
Lubrication
75
ELECTRICAL SCHEMATICS and WIRE HARNESSES
78
Serial Number below 220000000 Kawasaki FE120 Engine
78
Serial Number below 220000000 with Operator Presence Control Kawasaki FE120 Engine
79
Serial Number from 220000000 to 270999999 Kawasaki FE120 Engine
80
Serial Number from 280000000 to 280999999
80
Kawasaki FE120 Engine
80
Kawasaki FE120 or Subaru Engine
81
Subaru Engine
85
Serial Number above 400000000 Subaru Engine
87
Honda Engine
89
Special Tools
91
Skin−Over Grease
91
Spark Tester
91
Troubleshooting
92
Starting Problems
92
Component Testing
93
Interlock Module and Clutch (Interlock) Switch no Operator Presence Control
93
With Operator Presence Control
94
Ignition System Operation
95
Igniter (Serial Number below 60465)
95
Ignition Coil (Kawasaki Engine)
97
Ignition Coil (Subaru Engine)
98
Spark Plug
99
Clutch Interlock Switch (Serial Number below 280000000)
101
Clutch Interlock Switch (Serial Number above 280000000)
102
Operator Presence Control Switch (Serial Number below 280000000)
103
Operator Presence Control Switch (Serial Number above 280000000)
104
ON/OFF Switch
105
Lighting Coils
105
Specifications
108
General Information
108
Operator's Manual
108
Adjustments
109
Handle Height Adjustment
109
Service and Repairs
110
Handle Assembly
110
Brake Cable Replacement
112
Clutch Cable Replacement
114
Throttle Cable Replacement
116
Wheels
117
Kickstand
119
Cutting Unit
121
Introduction
122
Specifications
123
General Information
124
Operator's Manual
124
Grass Basket Installation
124
Special Tools
125
Bedknife Top Angle Indicator and Mount
127
Troubleshooting
128
Factors that Can Affect Quality of Cut
128
Adjustments
130
Leveling Drum to Reel
130
Bedknife to Reel Adjustment
131
Height−Of−Cut Adjustment
132
Grass Shield Height Adjustment
133
Cutoff Bar Adjustment
133
Service and Repairs
134
Backlapping
134
Lubrication
134
Bedbar
135
Bedknife Replacement and Grinding
137
Reel
139
Preparing Reel for Grinding
142
Roller
143
Roller Bearing Replacement
143
Specifications
146
General Information
147
Clutch Engagement/Disengagement
147
Troubleshooting
148
Factors Affecting Grooming
148
Grooming Reel Mechanical Problems
149
Adjustments
150
Height/Depth of Grooming Adjustment
150
Drive Belt Tension Adjustment
151
Service and Repairs
152
Reel
152
Reel Bearing Replacement
155
Drive Belt Replacement
155
Clutch Assembly
156
Frame Assemblies (RH and LH)
158
Cutting Reel
164
Lubrication
166

Toro Greensmaster 800 Operator's Manual (44 pages)

Serial No. 400000000/403060001 and Up

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  4
Setup
7
Product Overview
13
- Controls
  13
- Specifications
  15
- Attachments/Accessories
  15
- Before Operation
  16
- During Operation
  20
  - During Operation Safety
    20
  - Starting the Engine
    21
  - Shutting off the Engine
    21
  - Operating Tips
    22
- After Operation
  23
  - After Operation Safety
    23
  - Transporting the Machine
    23
Maintenance
24
- Recommended Maintenance Schedule(S)
  24
  - Daily Maintenance Checklist
    25
- Pre-Maintenance Procedures
  26
  - Pre-Maintenance Safety
    26
- Lubrication
  26
  - Greasing the Machine
    26
- Engine Maintenance
  27
  - Engine Safety
    27
  - Servicing the Engine Oil
    27
  - Servicing the Air Cleaner
    28
  - Servicing the Spark Plug
    29
- Fuel System Maintenance
  30
  - Cleaning the Fuel-Tank Screen
    30
- Electrical System Maintenance
  30
  - Servicing the Traction-Interlock Switch
    30
- Brake Maintenance
  31
  - Adjusting the Service/Parking Brake
    31
Belt Maintenance
32
- Adjusting the Belts
  32
- Replacing the Differential Belt
  34
Controls System Maintenance
35
- Adjusting the Traction Control
  35
Cutting Unit Maintenance
36
- Blade Safety
  36
- Leveling the Rear Drum to the Reel
  36
- Adjusting the Bedknife to the Reel
  36
- Adjusting the Height-Of-Cut
  37
- Adjusting the Grass Shield Height
  38
- Adjusting the Cut-Off Bar
  39
- Identifying the Bedbar
  39
- Servicing the Bedbar
  39
- Backlapping the Reel
  40
Storage
41
- Storage Safety
  41
- Storing the Machine
  41

Toro Greensmaster 800 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 1 MB

Table of Contents
3
Safety
4
Setup
10
Product Overview
14
- Controls
  14
  - Throttle Control
    14
  - Parking Brake
    15
  - Choke Lever
    15
- Specifications
  16
- Attachments/Accessories
  16
Operation
17
- Think Safety First
  17
- Checking the Engine-Oil Level
  17
- Filling the Fuel Tank
  17
- Breaking-In the Machine
  18
- Checking the Interlock Switch Operation
  18
- Starting and Stopping the Engine
  19
- Transporting the Machine
  19
- Preparing to Mow
  19
- Mowing
  19
- Operating Tips
  20
- Before Mowing
  20
Maintenance
21
- Recommended Maintenance Schedule(S)
  21
  - Daily Maintenance Checklist
    22
- Lubrication
  23
  - Greasing the Machine
    23
- Engine Maintenance
  24
  - Servicing the Engine Oil
    24
  - Changing the Engine Oil
    25
  - Servicing the Air Cleaner
    25
  - Replacing the Spark Plug
    26
- Fuel System Maintenance
  26
  - Cleaning the Fuel Filter
    26
- Electrical System Maintenance
  27
  - Servicing the Interlock Switch
    27
- Brake Maintenance
  27
  - Adjusting the Service/Parking Brake
    27
- Belt Maintenance
  29
  - Adjusting the Belts
    29
  - Replacing the Differential Belt
    31
- Controls System Maintenance
  32
  - Adjusting the Traction Control
    32
- Cutting Unit Maintenance
  32
Adjusting the Cut-Off Bar
35
Bedbar Identification
35
- Adjusting the Grass Shield Height
  35
Setting the Machine to Match Turf Conditions
36
Servicing the Bedbar
37
Backlapping the Reel
38
Storage
38
The Toro Total Coverage Guarantee
40

Toro Greensmaster 800 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- For Model 04054
  6
- For Model 04055
  6
- For Model 04056
  6
- Safety and Instructional Decals
  7
Setup
9
Product Overview
13
- Controls
  13
- Choke Lever
  14
- Specifications
  15
- Attachments/Accessories
  16
Operation
16
- Think Safety First
  16
- Checking the Engine Oil Level
  16
- Filling the Fuel Tank
  16
- Checking the Interlock Switch Operation
  17
- Starting and Stopping the Engine
  18
- Driving the Machine in Transport
  18
- Preparing to Mow
  18
- Prior to Mowing
  18
- Method of Mowing
  18
- Control Operation
  18
Maintenance
20
- Recommended Maintenance Schedule(S)
  20
  - Daily Maintenance Checklist
    21
- Lubrication
  22
  - Greasing the Machine
    22
- Engine Maintenance
  23
  - Servicing the Engine Oil
    23
  - Servicing the Air Cleaner
    24
  - Replacing the Spark Plug
    24
- Fuel System Maintenance
  25
  - Cleaning the Fuel Filter
    25
- Electrical System Maintenance
  26
  - Servicing the Interlock Switch
    26
- Brake Maintenance
  26
  - Adjusting the Service/Parking Brake
    26
- Belt Maintenance
  28
  - Adjusting the Belts
    28
  - Replacing the Differential Belt
    30
- Controls System Maintenance
  31
  - Adjusting the Traction Control
    31
- Cutting Unit Maintenance
  31
Adjusting the Grass Shield Height
33
Adjusting the Cut-Off Bar
34
Bedbar Identification
34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
36
Storage
37
The Toro Total Coverage Guarantee
40

Toro Greensmaster 800 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 2 MB

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- For Model 04054
  6
- For Model 04055
  6
- For Model 04056
  6
- Safety and Instructional Decals
  7
Setup
9
Product Overview
13
- Controls
  13
- Specifications
  14
- Attachments/Accessories
  15
Operation
15
- Think Safety First
  15
- Checking the Engine Oil Level
  15
- Filling the Fuel Tank
  15
- Break-In Period
  16
- Checking the Interlock Switch Operation
  16
- Starting and Stopping the Engine
  16
- Driving the Machine in Transport
  17
- Preparing to Mow
  17
- Mowing
  17
- Operating Tips
  17
Maintenance
19
- Recommended Maintenance Schedule(S)
  19
  - Daily Maintenance Checklist
    20
- Lubrication
  21
  - Greasing the Machine
    21
- Engine Maintenance
  22
  - Servicing the Engine Oil
    22
  - Servicing the Air Cleaner
    23
  - Replacing the Spark Plug
    23
- Fuel System Maintenance
  24
  - Cleaning the Fuel Filter
    24
- Electrical System Maintenance
  25
  - Servicing the Interlock Switch
    25
- Brake Maintenance
  25
  - Adjusting the Service/Parking Brake
    25
- Belt Maintenance
  27
  - Adjusting the Belts
    27
  - Replacing the Differential Belt
    29
- Controls System Maintenance
  30
  - Adjusting the Traction Control
    30
- Cutting Unit Maintenance
  30
Adjusting the Grass Shield Height
32
Adjusting the Cut-Off Bar
33
Bedbar Identification
33
Setting the Machine to Match Turf Conditions
34
Servicing the Bedbar
35
Backlapping the Reel
35
Storage
36
The Toro Total Coverage Guarantee
40

Toro Greensmaster 800 Operator's Manual (40 pages)

Brand: Toro | Category: Lawn Mower | Size: 1 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Preparation
  4
- Operation
  4
- Maintenance and Storage
  4
- Hauling
  5
- Toro Mower Safety
  5
- Safety and Instructional Decals
  6
Setup
8
Product Overview
12
- Controls
  12
- Specifications
  14
- Attachments/Accessories
  14
Operation
15
- Think Safety First
  15
- Checking the Engine-Oil Level
  15
- Filling the Fuel Tank
  15
- Breaking-In the Machine
  16
- Checking the Interlock Switch Operation
  16
- Starting and Shutting off the Engine
  17
- Transporting the Machine
  17
- Preparing to Mow
  17
- Mowing
  17
- Operating Tips
  18
Maintenance
19
- Recommended Maintenance Schedule(S)
  19
  - Daily Maintenance Checklist
    20
- Lubrication
  21
  - Greasing the Machine
    21
- Engine Maintenance
  22
  - Servicing the Engine Oil
    22
  - Servicing the Air Cleaner
    23
  - Replacing the Spark Plug
    24
- Fuel System Maintenance
  24
  - Cleaning the Fuel Filter
    24
- Electrical System Maintenance
  25
  - Servicing the Interlock Switch
    25
- Brake Maintenance
  25
  - Adjusting the Service/Parking Brake
    25
- Belt Maintenance
  27
  - Adjusting the Belts
    27
  - Replacing the Differential Belt
    29
- Controls System Maintenance
  30
  - Adjusting the Traction Control
    30
- Cutting Unit Maintenance
  31
Adjusting the Grass Shield Height
33
Adjusting the Cut-Off Bar
33
Bedbar Identification
34
Setting the Machine to Match Turf Conditions
35
Servicing the Bedbar
36
Backlapping the Reel
37
Storage
38

Toro Greensmaster 800 Operator's Manual (32 pages)

Brand: Toro | Category: Mower | Size: 0 MB

Table of Contents
2
Contents
2
Introduction
2
Safety
3
Safe Operating Practices
3
Toro Mower Safety
4
Sound Pressure Level
5
All Models
5
Sound Power Level
5
Models 04052 and 04060
5
Model 04048
5
Vibration Level
5
Models 04048 and 04052
5
Model 04060
5
Safety and Instruction Decals
6
Specifications
8
General Specifications
8
Optional Equipment
9
Setup
10
Loose Parts
10
Installing and Adjusting the Handle
11
Installing the Kick Stand Model 04060 Only
11
Installing the Transport Wheels
12
Before Operating
12
Adding Engine Oil
12
Filling the Fuel Tank
13
Leveling the Rear Drum to the Reel
14
Adjusting the Bedknife to the Reel
15
Adjusting the Height-Of-Cut
16
Adjusting the Grass Shield Height
17
Adjusting the Cut-Off Bar
17
Installing the Grass Basket
17
Checking the Operation of the Interlock Switch
17
Operation
18
Controls
18
Starting the Engine
19
Stopping the Engine
19
Driving the Machine in Transport
19
Preparing to Mow
20
Mowing Tips
20
Mowing
20
Maintenance
21
Recommended Maintenance Schedule
21
Daily Maintenance Checklist
22
Greasing the Machine
23
Checking and Changing Engine Oil
24
Servicing the Air Cleaner
24
Replacing the Spark Plug
25
Cleaning the Fuel Filter
25
Adjusting Belts
26
Replacing the Differential Belt
28
Adjusting the Traction Control
29
Adjusting the Service/Park Brake
29
Adjusting the Interlock Switch
30
Servicing the Bedbar
30
Greensmaster 800 & 1600 Only
30
Greensmaster 1000 Only
30
Backlapping the Reel
31
The Toro General Commercial Products Warranty
32

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