Toro 04054 Operator's Manual
Hide thumbs
Also See for 04054:
- Operator's manual (40 pages) ,
- Operator's manual (40 pages) ,
- Operator's manual (44 pages)
Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Toro 04054
Summary of Contents for Toro 04054
- Page 1 Form No. 3372-945 Rev B Greensmaster ® 800, 1000, and 1600 Mowers Model No. 04054—Serial No. 312000001 and Up Model No. 04055—Serial No. 312000001 and Up Model No. 04056—Serial No. 312000001 and Up *3372-945* B Register at www.Toro.com. Original Instructions (EN)
-
Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Setting the Machine to Match Turf Conditions ....34 Safety ................4 Servicing the Bedbar ..........35 Safe Operating Practices........... 4 Backlapping the Reel..........35 Toro Mower Safety ..........5 Storage ................36 For Model 04054............. 6 For Model 04055............. 6 For Model 04056............. 6 Safety and Instructional Decals ......... -
Page 4: Safety
Safety – Refuel outdoors only and do not smoke while refuelling. This machine meets or exceeds CEN standard EN 836:1997, – Add fuel before starting the engine. Never remove ISO standard 5395:1990, and ANSI B71.4-2004 specifications the cap of the fuel tank or add fuel while the engine is in effect at the time of production when the Operator running or when the engine is hot. -
Page 5: Toro Mower Safety
Toro Mower Safety vibration occurs. Inspect the mower for damage and make repairs before restarting and operating the The following list contains safety information specific to Toro equipment. products or other safety information that you must know that is not included in the CEN, ISO, or ANSI standard. -
Page 6: For Model 04054
Keep everyone away. Vibration Level • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a Hand-Arm tachometer. Maximum governed engine speed should be 3600 ±... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-7355 1. Warning—toxic gas 4. Warning; disconnect the inhalation hazard; do spark plug wire and read not use the machine the instructions before... - Page 8 115-1614 1. Warning—read the Operator's Manual. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate the machine unless you are trained. 4. Warning—stay away from moving parts; keep all guards in place. 115-1720 1. Forward 3.
-
Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional). -
Page 10: Installing The Kickstand (For Gr800 And Gr1600)
Installing the Kickstand (For GR800 and GR1600) Parts needed for this procedure: Kickstand assembly G017601 Spring Figure 3 1. Handle end Procedure 2. Bolt, washer, and lockwasher Note: The fasteners are shipped loosely installed on the kickstand assembly. 5. Secure the handle ends to the mounting pins with the bolts, washers, and lockwashers provided (Figure 3). -
Page 11: Installing The Transport Wheel Shafts (For Gr1000 And Gr1600)
Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 65 to 75 ft-lb (88 to 101 N-m). 3. Mount the kick stand to each side of the frame with 5. -
Page 12: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 9). G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 13: Product Overview
Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1. -
Page 14: Specifications
The choke lever (Figure 14) is located on the left front of the Specifications engine. The lever has two positions: Run and Choke. Move the lever to the Choke position when starting a cold engine. Model 04054 Model 04055 Model 04056 After the engine starts, move the lever to the Run position. -
Page 15: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. -
Page 16: Break-In Period
Break-in Period the gasoline to expand. Do not fill the fuel tank completely full. Refer to the Engine Manual supplied with the machine for oil 3. Install fuel tank cap and wipe up any spilled gasoline. change and maintenance procedures recommended during the break-in period. -
Page 17: Driving The Machine In Transport
Starting the Engine 6. Return the traction control lever to the Disengage position, the throttle to the Slow position, and stop Note: Ensure that the spark plug wire is installed on the the engine. spark plug. 1. Ensure that the traction and reel drive levers are in the Preparing to Mow Disengaged position. - Page 18 Mowing Techniques • Mow a green in a straight back and forth direction, across the green. • Avoid circular mowing or turning the mower on a green because scuffing may occur. Turn the mower off of the green by raising the cutting reel (pushing the handle down) and turning on the traction drum.
-
Page 19: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 20: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 21: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 19 •... -
Page 22: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) The crankcase must be filled with approximately 21 fluid ounces of proper viscosity oil before staring. -
Page 23: Servicing The Air Cleaner
5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level (page 15). Servicing the Air Cleaner Service Interval: Every 50 hours—Clean and oil the air cleaner foam element. (More often in dirty or dusty conditions) Every 100 hours—Replace the paper air filter element. -
Page 24: Fuel System Maintenance
Fuel System 2. Clean around the spark plug and remove it from the cylinder head. Maintenance Important: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result Cleaning the Fuel Filter from grit entering the cylinder. -
Page 25: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 26 Figure 33 1. Service/Parking brake 2. Front jam nut Figure 31 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 32). G016991 Figure 32 1.
-
Page 27: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6. - Page 28 5. While maintaining a slight gap between the cover seal 2. Loosen the retainer securing the V-belt cover and pivot and the side plate, install each mounting bolt until the the cover open (Figure 39). threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts.
-
Page 29: Replacing The Differential Belt
8. To push or pull the machine easier without starting 8. Remove the 2 bolts and locknuts securing the right rear the engine, adjust the belt guide (Figure 40, inset) as bearing housing to the side plate (Figure 41). follows: 9. -
Page 30: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 31: Adjusting The Bedknife To The Reel
The bedknife to reel adjustment is accomplished by loosening the cutting unit to achieve the sharp edges needed or tightening the bedbar adjusting screws, located on top of for precision cutting; refer to the Toro Reel Sharpening the mower. Manual. -
Page 32: Adjusting The Grass Shield Height
Important: When set properly, the rear and front rollers will contact the gauge bar and the screw will be snug against the bedknife. This ensures the height-of-cut is identical at both ends of the bedknife. 7. Tighten nuts to lock the adjustment. Important: To avoid scalping on undulating turf, ensure that the roller supports are positioned rearward (the roller closer to the reel). -
Page 33: Adjusting The Cut-Off Bar
Bedbar Identification Loosen the bolts and nuts securing each end of the shield to the sideplate and adjust the shield to the To determine if the bedbar is standard or aggressive, check correct height. the left bedbar mounting ears. If the mounting ears are 3. -
Page 34: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Standard Greensmaster 800 Less Standard Greensmaster 800 112-9281-01 Standard Greensmaster 1000... -
Page 35: Servicing The Bedbar
88-6790 Wide Wiehle Greensmaster 1000 2.0 inches Aluminum More Penetration, 0.43 Spacing 104-2642 Full Roller Greensmaster 1000 2.0 inches Steel Least Penetration 71-1550 Wiehle Roller Greensmaster 1000 2.0 inches Cast Iron More Penetration, 0.43 Spacing 93-9045 Wiehle Roller Greensmaster 1000 2.5 inches Aluminum 24 inches Wide for Edge Support... -
Page 36: Storage
C. Restart the engine and run it until it stops. Repeat, on Choke, until the engine will not restart. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. D. Dispose of the fuel properly. Recycle as per local 80-300 PT. - Page 37 Notes:...
- Page 38 Notes:...
- Page 39 Notes:...
-
Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.