Tormach PCNC 1100 Manuals

Manuals and User Guides for Tormach PCNC 1100. We have 3 Tormach PCNC 1100 manuals available for free PDF download: Operator's Manual, Technical Document, Quick Start Manual

Tormach PCNC 1100 Operator's Manual (231 pages)

Brand: Tormach | Category: Power Tool | Size: 15 MB

Operation
2
- Electrical Safety
  4
- Table of Contents
  9
- Specifications (PCNC 1100)
  21
- Site Planning and Prep
  22
- Ground Fault Interrupter (GFI) Use
  23
- Installation
  24
- Initial Uncrating
  25
- Remove Tool Tray (PCNC 1100 Only)
  26
Lift and Move Mill
27
- Remove Mill from Pallet
  27
- Lifting Bar Kit
  27
- Lifting from below
  27
- Moving Kit (PCNC 770 Only)
  28
- Lowering Mill Onto Stand
  28
- Install Tool Tray (PCNC 1100 Only)
  28
- Install Drip Tray
  28
- Install Pathpilot Controller
  29
Installation of Add-Ons
31
- Stand
  31
- Machine Arm
  31
  - Mouse, Keyboard, and Jog Shuttle
    31
- USB Bulkhead Port
  31
- Manual or Automatic Oiler
  31
- Coolant System
  31
Essential Controls Overview
32
- E-Stop, Start, Reset, and Power
  32
Power Off/Power on Procedure
33
- Initial Pathpilot Controller Configuration
  34
Validate Basic Installation
34
- Verify Spindle Function
  34
- Verify Limit Switch Function
  35
- Verify Axis Function
  36
- Coolant On/Off
  36
- Installation Troubleshooting
  36
Controller Customization
37
Operation

38
- Control Locations
  38
  - Operator Panel
    38
  - Pathpilot Interface
    38
- Initializing the Mill
  39
  - Vital Reference
    39
- Jogging
  39
  - Manual Control Group
    39
- Spindle Controls
  40
- Tool Holders
  42
- Part Setup/Workholding
  43
Intro to Pathpilot

44
- Making Your First Part
  44
  - Referencing the Mill
    44
  - Workpiece Preparation
    45
  - Tooling Preparation
    45
  - Mill Position, Work Offsets and Tool Offsets
    45
    
    Setting Work Offset by Touching off Workpiece
    46
    
    Setting Tool Length Offset by Touching off Workpiece
    48
  - Writing the G-Code
    49
    
    Operation
    49
    
    Operation 2
    51
Pathpilot Interface

53
- Overall Layout
  53
- Persistent Controls
  54
- Program Control Group
  54
- Position Status Group
  56
- Manual Control Group
  57
- Keyboard Shortcuts
  60
- Main Tab
  60
- File Tab
  64
- Settings Tab
  65
- Offsets Tab
  68
- Conversational Tab
  71
  - Face Tab
    71
  - Profile Tab
    72
  - Pocket Tab
    73
    
    Rectangular
    73
    
    Circular
    75
  - Drill/Tap Tab
    76
    
    Drill
    78
    
    Tap
    79
  - Thread Mill Tab
    80
  - Engrave Tab
    82
- Probe Tab
  84
  - XYZ Probe Tab
    84
  - Rect/Circ Tab
    85
  - Probe/Ets Setup Tab
    86
  - ADMIN Commands
    86
Programming

87
- Definitions
  87
- G-Code Programming Language
  90
  - Overview
    90
  - Block
    90
  - Real Value
    90
  - Number
    90
- Formatting G-Code Blocks
  91
  - Optional Program Stop Control - (M01 BREAK)
    94
- Additional G-Code Formatting Notes
  94
  - Repeated Items
    94
  - Order of Execution
    94
  - Error Handling
    96
  - Modality and Modal Commands
    96
  - Modal Groups
    96
  - Default Modes
    97
- G-Codes
  97
  - Rapid Linear Motion - G00
    99
  - Linear Motion at Feed Rate - G01
    100
  - Arc at Feed Rate - G02 and G03
    101
    
    Radius Format Arc
    101
    
    Center Format Arc
    102
  - Dwell - G04
    105
- Set Offsets - G10
  105
  - Set Tool Table - G10 L1
    105
  - Set Coordinate System - G10 L2
    106
  - Set Tool Table - G10 L10
    106
  - Set Tool Table - G10 L11
    107
  - Set Coordinate System - G10 L20
    107
- Plane Selection - G17, G18 and G19
  108
- Return to Pre-Defined Position - G28 and G28.1
  108
- Return to Pre-Defined Position - G30 and G30.1
  109
- Straight Probe - G38
  109
  - Using the Straight Probe Command
    110
- Cutter Compensation
  111
- Dynamic Cutter Compensation - G41.1, G42.1
  112
- Apply Tool Length Offset - G43
  112
- Engrave Sequential Serial Number - G47
  113
- G49 Cancel Tool Length Compensation - G49
  113
- Absolute Coordinates - G53
  114
- Select Work Offset Coordinate System - G54 to G59.3
  114
- Set Exact Path Control Mode - G61
  114
- Set Blended Path Control Mode - G64
  115
- Canned Cycles
  115
  - Preliminary Canned Cycle Motion
    117
  - Canned Cycle - High Speed Peck Drill - G73
    117
    
    G80 Cycle
    118
    
    G81 Cycle
    118
    
    G82 Cycle
    120
    
    G83 Cycle
    121
    
    G85 Cycle - Boring Cycle (Feed Rate Out)
    121
    
    G88 Cycle - Boring Cycle (Dwell, Manual Out)
    122
    
    G89 Cycle - Boring Cycle (Dwell, Feed Rate Out)
    122
    
    Arc Distance Mode - G90.1, G91.1
    123
    
    Distance Mode - G90 and G91
    123
    
    Temporary Work Offsets - G92, G92.1, G92.2 and G92.3
    123
    
    Feed Rate Mode - G93, G94 and G95
    124
    
    Spindle Control Mode
    125
- Built-In M-Codes
  125
  - Program Stop and Program End - M00, M01, M02 and M30
    126
  - Spindle Control - M03, M04 and M05
    127
  - Tool Change - M06
    127
  - Coolant Control - M07, M08 and M09
    127
  - Override Control - M48 and M49
    128
  - Feed Override Control - M50
    128
  - Spindle Speed Override Control - M51
    128
  - Set Output State
    128
  - Wait on Input - M66
    130
  - Operator Defined Commands - M100 to M199
    130
- Other Input Codes
  131
  - Feed Rate - F
    131
  - Spindle Speed - S
    131
  - Change Tool Number - T
    131
- Advanced Programming with Parameters and Expressions
  131
  - Parameters
    131
    
    Numbered Parameters
    133
    
    Parameter Types
    133
    
    Subroutine Parameters
    134
    
    Expressions
    135
    
    Named Parameters
    135
    
    Binary Operators
    136
    
    Functions
    137
  - Programming with Subroutines
    137
    
    Subroutine Labels and Subroutine Keywords
    137
    
    Defining a Subroutine
    138
    
    Calling a Subroutine
    139
    
    Conditional Subroutines
    140
    
    Repeating Subroutines
    140
    
    Looping Subroutines
    141
Accessories

143
- 4Th Axis Kits
  143
- Enclosures, Stands, and Machine Arms
  145
- Tapping Options
  146
- Oil and Coolant System Options
  147
  - Automatic Oiler
    147
  - Spray Coolant
    147
  - Chip Flap Kit
    147
  - Coolant Hose and Accessories
    148
  - Tramp Oil Pillow
    148
- Spindle Options
  148
  - High Speed Spindle Options
    148
    
    High-Speed Spindle
    149
    
    Kress Companion Spindle Kit
    149
    
    Tormach Speeder
    149
  - Other Spindle Options
    149
    
    BT30 Spindle Cartridge
    149
    
    LED Spindle Light
    150
    
    Spindle Load Meter
    150
- Power Drawbar and ATC
  150
  - Power Drawbar
    150
  - Automatic Tool Changer (ATC)
    151
- Auxiliary Electronic Options
  151
  - External Contactor Kit
    151
  - Switchable Convenience Outlet Kit
    152
  - USB M-Code I/O Interface Kit
    152
  - Integrated Remote E-Stop Kit
    152
- Controller Options
  152
  - USB Bulkhead Port Assembly
    152
- Prototyping Accessories
  153
  - Injection Molder
    153
  - CNC Scanner
    153
  - Probe
    154
    
    Calibrating Probe Tip
    155
    
    Measuring Probe Tip Diameter
    157
  - Tool Setter
    157
    
    Tool Setter Trigger Height
    157
Maintenance

158
- Regular Maintenance
  158
  - Rust Prevention
    159
  - Way Covers
    159
  - Flood Coolant System
    159
  - Lubrication System
    160
    
    Manual Pump Specifics
    160
  - Drawbar and TTS Collet
    161
- Spindle Belt
  161
- Advanced Maintenance
  162
  - Overview
    162
  - Definitions
    162
    
    How to Measure Lost Motion
    163
  - Gib Adjustment
    164
    
    Overview
    164
    
    Adjustment Procedure
    165
  - Angular Contact Bearing Preload Adjustment
    166
    
    Overview
    166
    
    Adjustment Procedure
    168
    
    Determining Proper Angular Contact Bearing Preload
    168
  - Geometry Adjustment of Precision Mating Surfaces
    169
- Spindle Bearing Adjustment
  170
- Spindle Calibration
  170
- Mill Transportation
  172
Troubleshooting

173
- Troubleshooting Basics
  173
- Tips and Tools for Troubleshooting (Equipment and Procedures)
  175
  - Safety
    175
  - Tips on Controller Diagnostics
    175
  - Troubleshooting Tools
    175
  - Using Digital Multimeter for Electrical Tests
    176
  - Measuring DC Voltage
    176
  - Measuring AC Voltage
    176
  - Measuring Resistance
    176
- Contacting Technical Support
  176
- Frequently Found Problems
  177
  - Loose Wires
    177
  - Wire Hairs
    178
  - Poor Cable Connections
    178
  - Sensors (Limit Switches)
    178
  - Unexplained Stop or Limit Switch Error While Running
    178
- Electrical Maintenance
  178
  - Electrical Service
    178
- System Troubleshooting
  179
  - Power Distribution Subsystem
    181
    
    Overview
    181
    
    Details of Power Distribution Subsystem
    185
  - Control Power Subsystem
    186
    
    Details of Control Power Subsystem
    188
  - Controller Communication Subsystem
    189
    
    Details on Controller Communication Subsystem
    189
    
    Overview
    189
  - Axes Drive Subsystem
    191
    
    Overview of Axis Drive Subsystem
    191
    
    Details of Axis Drive Subsystem
    203
  - Spindle Drive Subsystem
    207
    
    Overview
    207
Diagrams and Parts List

218
- Upper Mill Assembly (Exploded View)
  218
- Lower Mill Assembly (Exploded View)
  221
- Electrical Cabinet
  223
- Connections
  225
- Stepper Connections
  226
- Operator Panel
  227
- Ribbon Cable and Miscellaneous
  228
- Lubrication System
  230

Tormach PCNC 1100 Technical Document (22 pages)

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Brand: Tormach | Category: Power Tool | Size: 2 MB

Tormach PCNC 1100 Quick Start Manual (4 pages)

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Brand: Tormach | Category: Control Systems | Size: 1 MB

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Industrial Equipment Power Tool Enclosure Racks & Stands Lathe

More Tormach Manuals

Tormach PCNC 1100 Manuals

Tormach PCNC 1100 Operator's Manual (231 pages)

Table of Contents

Operation

Intro to Pathpilot

Pathpilot Interface

Programming

Accessories

Maintenance

Troubleshooting

Diagrams and Parts List

Tormach PCNC 1100 Technical Document (22 pages)

Table of Contents

Tormach PCNC 1100 Quick Start Manual (4 pages)

Table of Contents

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