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Genie AL5HT
Terex Genie AL5HT Manuals
Manuals and User Guides for Terex Genie AL5HT. We have
2
Terex Genie AL5HT manuals available for free PDF download: Service Manual, Operator's Manual
Terex Genie AL5HT Service Manual (94 pages)
Brand:
Terex
| Category:
Outdoor Light
| Size: 2.74 MB
Table of Contents
Table of Contents
6
Safety Rules
3
Serial Number Legend
3
Table of Contents
6
Generator Options
11
Machine Specifications
11
Performance Specifications
11
Specifications
11
Kubota D1105-E Engine Specifications
12
Kubota D1505-E Engine Specifications
13
Isuzu 4LE1 Engine Specifications
14
Isuzu 4LE2 Engine Specifications
15
Isuzu 4LE2-T Engine Specifications
16
Machine Torque Specifications
17
SAE and Metric Fasteners Torque Charts
18
AL5HT Part no
18
Introduction
19
Observe and Obey
19
About this Section
20
Scheduled Maintenance Procedures
19
Pre-Delivery Preparation Report
22
Maintenance Inspection Report
23
Checklist a Procedures
25
Inspect the Manuals and Decals
25
Perform Function Tests
26
Perform Pre-Operation Inspection
26
Perform Engine Maintenance
27
Perform Generator Maintenance
27
Perform Axle Maintenance
28
Torque the Wheel Lug Nuts
28
Perform Coupler Maintenance
29
Perform Engine Maintenance
29
Grease Turntable Bearing and Rotate Gear
30
Perform Engine Maintenance
30
Perform Engine Maintenance
31
Checklist B Procedures
32
Inspect the Engine Start Battery
32
Inspect the Electrical Wiring
33
Perform Hydraulic Oil Analysis
34
Torque the Wheel Lug Nuts
34
Perform Engine Maintenance
35
Perform Coupler Maintenance
36
Perform Generator Maintenance
36
Perform Axle Maintenance
37
Perform Engine Maintenance
37
Checklist C Procedures
38
Inspect the Tower Extend/Retract Cables and Pulleys
38
Perform Axle Maintenance
39
Perform Engine Maintenance
39
Perform Engine Maintenance
40
Check the Tower Rotation Bearing Bolts
41
Checklist D Procedures
41
Perform Engine Maintenance
41
Replace the Hydraulic Return Filter
42
Perform Engine Maintenance
43
Perform Engine Maintenance
44
Perform Generator Maintenance
44
Perform Axle Maintenance
45
Perform Tongue Jack and Outrigger Jack Maintenance
45
Checklist E Procedures
46
Perform Hydraulic Oil Analysis
46
Perform Engine Maintenance
47
Perform Engine Maintenance
48
Perform Generator Maintenance
48
Perform Generator Maintenance
49
Introduction
50
Section 4 Repair Procedures
50
Repair Procedures
50
How to Check Line Voltage
52
How to Remove a Lamp
52
Lighting
52
How to Check the Open Circuit Voltage [Terex SM]
53
How to Remove the Light Bar Assembly
54
How to Remove the Light Bar Lift Cylinder
54
Bodily Injury Hazard. Spraying
54
Mast
54
Tower Component
56
Tower Components
56
How to Remove the Cable Track
57
How to Remove the Tower Assembly
57
How to Disassemble the Tower
58
How to Remove the Tower Lift Cylinder
60
How to Remove the Tower Extension Cylinder
61
How to Adjust the Tower Rotation Gear Backlash
62
Connections very Slowly to Allow
62
Gradually. Do Not Allow Oil to
62
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
62
Squirt or Spray
62
The Oil Pressure to Dissipate
62
How to Remove the Tower Rotation Motor
62
Coolant Temperature and Oil Pressure Switches-Kubota Engines
63
Glow Plugs-Kubota Engines
63
Kubota D1105-E / V1505-E Engine
63
Timing Adjustment-Kubota Engines
63
Coolant Temperature and Oil Pressure Switches-Isuzu 4LE1
64
Glow Plugs-Isuzu 4LE1
64
Isuzu 4LE1 Engine
64
Timing Adjustment-Isuzu 4LE1
64
Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2
65
Glow Plugs-Isuzu 4LE2
65
Isuzu 4LE2 Engine
65
Timing Adjustment-Isuzu 4LE2
65
Coolant Temperature and Oil Pressure Switches-Isuzu 4LE2-T
66
Glow Plugs-Isuzu 4LE2-T
66
Isuzu 4LE2-T Engine
66
Timing Adjustment-Isuzu 4LE2-T
66
Generator
67
How to Check a Generator Capacitor
68
How to Check a Generator Diode
69
Ground Controls
70
Light Ballast
70
Light Ballast
71
Fuel Tank
72
Diagnostics
74
Introduction
74
Be Completed by a Person Trained and Qualified
74
Be Sure that All Necessary Tools and Test
74
Before Troubleshooting
74
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
74
On the Repair of this Machine
74
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
74
Repair any Machine Damage or Malfunction before Operating the Machine
74
Troubleshooting and Repair Procedures Shall
74
Diagnostic Charts
75
Schematics
79
Introduction
79
Wire Color Legend
80
Electrical Wiring Schematic ANSI / CSA
82
Electrical Wiring Schematic aus
83
Control Box and Engine Wiring - Kubota Models
86
Control Box and Engine Wiring - aus Models
87
Trailer Wiring Diagram - ANSI / CSA Models
90
Trailer Wiring Diagram - aus Models
91
AL5HT Part no
93
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Terex Genie AL5HT Operator's Manual (50 pages)
Brand:
Terex
| Category:
Lighting Equipment
| Size: 4.36 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
14
Legend
19
Controls
20
Inspections
29
Operating Instructions
38
Transport and Lifting Instructions
43
Maintenance
45
Specifications
48
Reporting Safety Defects
49
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