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GTH12T-10101
Terex GTH12T-10101 Manuals
Manuals and User Guides for Terex GTH12T-10101. We have
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Terex GTH12T-10101 manual available for free PDF download: Service And Repair Manual
Terex GTH12T-10101 Service And Repair Manual (125 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6.72 MB
Table of Contents
Table of Contents
7
Introduction
2
Find a Manual for this Model
2
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
11
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
14
Manifold Component Specifications
15
Air Conditioner Refrigerant Specifications
15
DEF Storage Specifications
15
Deutz TCD3.6 120HP Engine Specifications
16
Deutz TCD3.6 ROW Engine Specifications
17
ZF 4 WG-98 TSC Transmission Specifications
18
Dana Planetary Drive Axle Specifications
18
Machine Component Weights
19
Hydraulic Hose and Fitting Torque Specifications
20
Torque Procedure
21
Repair Procedures
22
Introduction
22
Immediately Tag and Remove from Service a
22
Observe and Obey
22
About this Section
23
Boom Components
24
Boom Proximity Switch
24
How to Test a Proximity Switch
24
How to Adjust the Boom Angle Proximity Switch
25
How to Adjust the Boom Extend Proximity Switch
25
Boom
26
How to Remove the Lifting Fork Frame
26
How to Replace the Boom Wear Pads
26
Bodily Injury Hazard. Spraying
27
How to Remove and Install the Cable Track Assembly
27
How to Replace the Retract Chains
31
How to Replace the Extend Chain
34
How to Remove the Boom
36
How to Disassemble the Boom
38
Boom Lift Cylinder
40
Boom Extension Cylinder
41
Fork Tilt Cylinder
42
Hydraulic Hoses
43
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses
43
Operator's Compartment
44
Machine Controls
45
How to Remove the Steering Column
45
How to Remove the Steer Orbitral
46
How to Remove the Steering Wheel
46
How to Remove the Brake Pedal Assembly
47
How to Remove the Joystick - Models with Electronic Joystick
47
How to Remove the Gauge Cluster Assembly
48
Fuel and Hydraulic Tanks
49
Engines
51
How to Repair the Deutz TCD3.6 Engine
51
Engine Fault Codes
51
Transmission
52
How to Repair the Transmission
52
Hydraulic Pump
53
How to Test the Function Pump
53
How to Remove the Function Pump
54
How to Install the Function Pump
55
How to Prime the Function Pump
55
How to Adjust the Function Pump Standby Pressure
56
How to Adjust the Function Pump Pressure Compensator
57
Manifolds
59
PVG Manifold Components
59
Secondary Function Manifold Components
60
Brake Manifold Components
62
Valve Adjustments - Secondary Function Manifold
63
How to Set the Parking Brake System Pressure
63
How to Set the Rear Lock-Up System Pressure
64
Valve Coils
65
Axle
67
Axles
67
How to Repair the Axle
67
Outriggers
68
How to Remove an Outrigger
68
How to Remove an Outrigger Cylinder
69
Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
69
Connections very Slowly to Allow
69
The Oil Pressure to Dissipate
69
Gradually. Do Not Allow Oil to
69
Squirt or Spray
69
Fault Codes
71
Introduction
71
Be Sure that All Necessary Tools and Test Equipment Are Available and Ready for Use
71
Before Troubleshooting
71
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
71
Damaged or Malfunctioning Machine
71
Electrocution/Burn Hazard
71
Repair any Machine Damage or Malfunction before Operating the Machine
71
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
71
Diagnostic Display
72
Deutz TCD3.6 Engine Fault Codes
73
Schematics
97
Introduction
97
Proximity Switch Legend
98
Fuse Panel Layout (120HP & ROW Engine)
99
Deutz TCD3.6 T4F Module
100
Electrical Component & Wire Color Abbreviation Legend
101
Electrical Symbol Legend
104
Hydraulic Symbols Legend
105
Electrical Schematics
107
Electrical Schematic, Deutz T3/T4F 120HP ZF Base System
108
Electrical Schematic, Deutz T3/T4F 120HP ZF Options
109
Electrical Schematic, Deutz T3 120HP ZF Engine ECM
112
Electrical Schematic, Deutz T4F 120HP ZF Engine ECM
113
Electrical Schematic, Deutz T4F 120HP ZF Engine EAT / ECM
116
Electrical Schematic, Deutz T4F 120HP ZF Engine EAT / ECM / VEC
117
Hydraulic Schematics
119
Hydraulic Schematic
120
Hydraulic Schematic, Options
124
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