Terex GTH10T-16501 Boom Lifts Manuals

Manuals and User Guides for Terex GTH10T-16501 Boom Lifts. We have 1 Terex GTH10T-16501 Boom Lifts manual available for free PDF download: Service And Repair Manual

Terex GTH10T-16501 Service And Repair Manual (145 pages)

Brand: Terex | Category: Boom Lifts | Size: 23 MB

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2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
11
Machine Specifications
11
Performance Specifications
12
Hydraulic Oil Specifications
12
Hydraulic Component Specifications
16
Manifold Component Specifications
17
Air Conditioner Refrigerant Specifications
17
DEF Storage Specifications
17
Deutz TCD3.6 120HP T4F Engine Specifications
18
Deutz TCD3.6 L4 T4F Engine Specifications
19
Deutz TCD3.6 ROW Engine Specifications
20
ZF 4 WG-98 TSC Transmission Specifications
21
ECOMEC CVT 150 Transmission Specifications
21
Dana VDT12000 Transmission Specifications
22
Dana Planetary Drive Axle Specifications (223_212HY)
22
Hydraulic Hose and Fitting Torque Specifications
23
Torque Procedure
24
Repair Procedures
25
Introduction
25
Boom Components
27
Boom Proximity Switch
27
How to Test a Proximity Switch
27
How to Adjust the Boom Angle Proximity Switch
28
How to Adjust the Boom Extend Proximity Switch
28
Boom
29
How to Replace the Boom Wear Pads
29
How to Remove the Lifting Fork Frame
29
How to Remove and Install the Cable Track Assembly
30
How to Replace the Retract Chains
35
How to Replace the Extend Chain
38
How to Remove the Boom
40
How to Disassemble the Boom
42
Boom Lift Cylinder
45
Boom Extension Cylinder
46
Fork Level Cylinder
47
Hydraulic Hoses
48
How to Replace the Fork Level And/Or Auxiliary Cylinder Hoses
48
Operator's Compartment
50
Machine Controls
51
How to Remove the Steering Column
51
How to Remove the Steering Wheel
52
How to Remove the Steer Orbitral
52
How to Remove the Joystick - Models with Electronic Joystick
53
How to Remove the Brake Pedal Assembly
53
How to Remove the Gauge Cluster Assembly
54
Fuel and Hydraulic Tanks
55
Engines
57
How to Repair the Deutz TCD3.6 Engine
57
Engine Fault Codes
57
Transmission
58
How to Repair the Transmission
58
Hydraulic Pump
59
How to Test the Function Pump
59
How to Remove the Function Pump
60
How to Install the Function Pump
61
How to Prime the Function Pump
61
How to Adjust the Function Pump Standby Pressure
62
How to Adjust the Function Pump Pressure Compensator
63
Manifolds
65
PVG Manifold
65
Secondary Function Manifold Components
66
Brake Manifold Components
68
Valve Adjustments - Secondary Function Manifold
69
How to Set the Parking Brake System Pressure
69
How to Set the Rear Lock-Up System Pressure
70
Valve Coils
71
Axle
73
Axles
73
How to Repair the Axle
73
Outriggers
74
How to Remove an Outrigger
74
How to Remove an Outrigger Cylinder
75
Fault Codes
77
Introduction
77
Diagnostic Display
78
Deutz TCD3.6 Engine Fault Codes
79
Ecgenius 150 Transmission Fault Codes
103
Schematics
104
Introduction
104
Proximity Switch Legend
105
Fuse Panel Layout (120HP & ROW Engine)
106
Fuse Panel Layout (74HP Engine with CVT Transmission)
107
Deutz TCD3.6 T4F Module
108
Electrical Component & Wire Color Abbreviation Legend
109
Electrical Symbol Legend
112
Hydraulic Symbols Legend
113
Electrical Schematics
115
Electrical Schematic - Deutz T4F 74HP CVT
116
Electrical Schematic - Deutz T4F HP CVT Transmission
117
Electrical Schematic - Deutz T4F 74HP Engine Harness
120
Electrical Schematic - Options Deutz T4F 74HP
121
Electrical Schematic - Deutz T4F 74HP DANA
124
Electrical Schematic- Deutz T4F 74HP DANA Engine Harness
125
Electrical Schematic - Options Deutz T4F 74HP DANA
128
Electrical Schematic - Deutz T3/T4F 120HP ZF
129
Base Engine ECM Schematic - Deutz T4F 120HP ZF
132
Engine ECM Schematic - Deutz T3 120HP ZF
133
EAT ECM Schematic - Deutz T4F 120HP ZF
136
EAT ECM VEC Schematic - Deutz T4F 120HP ZF
137
Schematic - Options Deutz T3/T4F 120HP ZF
140
Hydraulic Schematics
141
Hydraulic Schematic
142

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Terex GTH10T-16501 Service And Repair Manual (145 pages)

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