User Manuals: Terex Genie TZ-50 Boom Lifts

Manuals and User Guides for Terex Genie TZ-50 Boom Lifts. We have 2 Terex Genie TZ-50 Boom Lifts manuals available for free PDF download: Service Manual, Operator's Manual

Terex Genie TZ-50 Service Manual (146 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Revision History
3
Serial Number Legend
5
Safety Rules
6
Table of Contents
8
Specifi Cations
15
Machine Specifi Cations
15
Performance Specifi Cations
16
Hydraulic Specifi Cations
16
Manifold Component Specifi Cations
17
Machine Torque Specifi Cations
18
Hydraulic Hose and Fitting Torque Specifi Cations
20
Scheduled Maintenance Procedures
23
Pre-Delivery Preparation Report
24
Maintenance Inspection Report
27
Checklist a Procedures
28
Inspect the Manuals and Decals
28
Perform Pre-Operation Inspection
29
Perform Function Tests
29
Perform Engine Maintenance (if Equipped)
29
Torque the Lug Bolts - Electric and Hydraulic Axles
30
Torque the Lug Bolts - Mechanical Axle
30
Perform Hitch Maintenance - Hydraulic Axle
31
Perform Engine Maintenance (if Equipped)
31
Perform 30 Day Service
32
Perform Engine Maintenance (if Equipped)
32
Grease the Turntable Rotation Bearing and Rotate Gear
33
Perform Engine Maintenance (if Equipped)
33
Checklist B Procedures
34
Inspect the Batteries
34
Inspect the Electrical Wiring
35
Test the Manual Override
36
Perform Hydraulic Oil Analysis
38
Perform Axle Maintenance - Electric and Hydraulic Axles
39
Service the Tongue Jack
39
Inspect the Parking Brake
40
Check the Wheel Bearings - Mechanical Axle
42
Service the Hitch - Mechanical Axle
42
Perform Axle Maintenance - Mechanical Axle
43
Perform Engine Maintenance (if Equipped)
44
Checklist C Procedures
45
Grease the Platform Overload Mechanism (if Equipped)
45
Test the Platform Overload System (if Equipped)
45
Perform Axle Maintenance - Electric and Hydraulic Axles
46
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil
47
Grease the Axle Wheel Bearings Mechanical Axle
47
Adjust the Brakes - Mechanical Axle
48
Checklist D Procedures
50
Perform Axle Maintenance - Electric and Hydraulic Axles
50
Check the Boom Wear Pads
50
Replace the Hydraulic Tank Return Filter
51
Check the Turntable Rotation Bearing Bolts
52
Inspect for Turntable Bearing Wear
53
Checklist E Procedures
54
Test or Replace the Hydraulic Oil
54
Perform Engine Maintenance (if Equipped)
55
Platform Components
58
Platform
58
Platform Rotator
58
Jib Boom Components
60
Jib Boom
60
Jib Boom Lift Cylinder
62
Primary Boom Components
64
Cable Track
65
Primary Boom
67
Primary Boom Lift Cylinder
70
Platform Leveling Cylinders
71
Secondary Boom Components
74
Secondary Boom
75
Secondary Boom Lift Cylinder
77
Engine
79
Fuse Replacement
79
Ground Controls
80
Level Sensor
80
Hydraulic Pump
84
Function Pump
84
Manifolds
86
Function Manifold Components
86
Jib Manifold Components
88
Drive Manifold Components (if Equipped)
90
Valve Adjustments - Function Manifold
92
Valve Coils
94
Hydraulic Tank
96
Axle Components
97
Axle
97
Trailer Components
98
Hydraulic and Mechanical Brakes
98
Parking Brake
98
Outriggers
99
Outrigger Components
99
Outrigger Cylinder
100
Platform Overload Components
101
Platform Overload System
101
Drive Components
103
14-1 Drive Motor
103
Drive Control Box
104
Schematics
105
Hydraulic Schematics
105
Electrical Abbreviations Legend
106
Limit Switch Legend
109
Item
109
Electrical Symbols Legend
110
Hydraulic Symbols Legend
112
Honda GX160 Engine Wiring Diagram
113
Trailer Lighting Wiring Diagram - ANSI / CSA
114
Trailer Lighting Wiring Diagram - Mechanical Axle, CE
115
Trailer Lighting Wiring Diagram - Electric Axle, as
116
Bl/Bk
116
Bk/Wh
116
Trailer Lighting Wiring Diagram - Hydraulic Axle, as
117
Or/Wh
117
Rd/Bk
117
Ground Control Box Wiring Diagram - ANSI/CSA
118
Rd/Wh
118
Wh/Bk
118
Platform Control Box Wiring Diagram - ANSI/CSA
120
Ground Control Box Wiring Diagram - CE
122
Platform Control Box Wiring Diagram - CE
124
Platform Control Box Wiring Diagram - as
125
Electrical Schematic - ANSI/CSA
126
Electrical Schematic - CE
132
Electrical Schematics - as
135
Electrical Schematic - as
138
Hydraulic Schematic
144

Terex Genie TZ-50 Operator's Manual (55 pages)

Brand: Terex | Category: Utility Vehicle | Size: 8 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Work Area Safety
16
Legend
22
Controls
23
Inspections
25
Operating Instructions
38
Transport and Lifting Instructions
46
Maintenance
48
Specifications
52
Reporting Safety Defects
54

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User Manuals: Terex Genie TZ-50 Boom Lifts

Terex Genie TZ-50 Service Manual (146 pages)

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Terex Genie TZ-50 Operator's Manual (55 pages)

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