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Terex Genie GTH4016 SR Operator's Manual
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Terex Genie GTH4016 SR Operator's Manual

Terex Genie GTH4016 SR Operator's Manual

Radio remote control
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Operator's Manual
Radio Remote Control
GTH4016 SR
GTH4018 SR
GTH5021 R
Serial number range
From serial n.: 17857
From serial n.: 17888
From serial n.: GTH 5021R14B-101
With Maintenance
Information
Original Instructions
First Edition
Second Printing
Part. No. 57.0303.5116

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Summary of Contents for Terex Genie GTH4016 SR

  • Page 1 Operator's Manual Serial number range Radio Remote Control GTH4016 SR From serial n.: 17857 GTH4018 SR From serial n.: 17888 GTH5021 R From serial n.: GTH 5021R14B-101 With Maintenance Information Original Instructions First Edition Second Printing Part. No. 57.0303.5116...

  • Page 2: Table Of Contents

    Bleicheplatz 2 First Edition: Second Printing, December 2014 8200 Schaffhausen Switzerland Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other Technical Assistance Service countries. “GTH” is a trademark of Terex South Telephone: +39 075 9418129 Dakota, Inc.

  • Page 3: Introduction

    Safety alert symbol: used to This document is a quick guide for using the radio alert you to potential personal remote control in conjunction with the TEREX injury hazards. Obey all safety GLOBAL GmbH telehandlers. The operators must messages that follow this...
  • Page 4 Operator's Manual First Edition - Second Printing Intentionally blank page RADIO REMOTE CONTROL Cod. 57.0303.5116...
  • Page 5 First Edition - Second Printing Operator's Manual Symbols Used On The Radio Remote Control Forks Forwards Forks Backwards Boom Extension Boom Retraction Boom Lifting Tilting Tilting Winch Rope Winch Rope Winch Rope Clockwise Boom Lowering Lowering/Lifting Lowering Lifting Turret Rotation Counter Clockwise Turret Rotation Attachment Unlock...
  • Page 6 Operator's Manual First Edition - Second Printing Intentionally blank page RADIO REMOTE CONTROL Cod. 57.0303.5116...

  • Page 7: Safety Precaution

    First Edition - Second Printing Operator's Manual Safety Precaution DAMAGED MACHINE HAZARDS SAFETY DEVICES • Do not use a damaged or defective radio remote control. • Do a thorough pre-operation inspection of the radio remote control and test all functions before each work shift.
  • Page 8 3. Always test the machine functions prior to use. The instructions given in this handbook are the 4. Inspect the work place. ones established by TEREX GLOBAL GmbH. They 5. Only use the machine for the intended do not exclude other safe and most convenient application.
  • Page 9 First Edition - Second Printing Operator's Manual Safety Precautions REQUISITES OF THE PERSONNEL IN CHARGE Requisites of the TELEHANDLER OPERATORS Requisites of the SERVICEMEN The operators who use the telehandler and/or the The personnel charged with the telehandler and equipment, regularly or occasionally, shall have the the equipment maintenance shall be qualified, following prerequisites: specialized in their maintenance, and shall have the...
  • Page 10 Operator's Manual First Edition - Second Printing Safety Precautions WORKING CLOTHES OTHER DANGERS During work, but especially when maintaining or Hazards on the JOBSITE repairing the machine, operators must wear suitable Always take into account the features of the job site protective clothing: where you are going to work: •...
  • Page 11 First Edition - Second Printing Operator's Manual Safety Precautions OPERATION or MAINTENANCE hazards • When entering/leaving the cab or other raised Before any operation, following precautions should parts, always face the machine; never turn the be taken: back. • First of all, make sure that the maintenance interventions have been carried out with care according to the established schedule.
  • Page 12 Operator's Manual First Edition - Second Printing Safety Precautions • Do not carry out operations manually when to several people at the same time. Instructions specific tools are provided for this purpose. and signs must be given by one person only. •...
  • Page 13 • have a thorough knowledge of the “radio remote control + machine” system. TEREX GLOBAL GmbH accepts no liability in case of misuse or abuse or if the radio remote control is used for applications other than those envisaged. When the transmitter does not turn on, you...
  • Page 14 Operator's Manual First Edition - Second Printing Safety Precaution In order to work in an efficient way and to avoid If a hazardous situation occurs, the operator must hazardous situations, the operator should intervene immediately by pressing the STOP choose a position which lets him: button which stops any machine movement •...

  • Page 15: Radio Remote Control Description

    Any modification of the telehandler and/or of the radio remote control not carried out by TEREX GLOBAL GmbH or authorized assistance centre involves the automatic invalidation of the conformity of the Cod.
  • Page 16 Operator's Manual First Edition - Second Printing Radio Remote Control Description RADIO REMOTE CONTROL APPLICATION FIELD The following table represents the application field of the radio remote control installed on TEREX GLOBAL GmbH telehandlers RADIO REMOTE CONTROL  GTH-4016 SR ...

  • Page 17: Inspections

    First Edition - Second Printing Operator's Manual Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection Make sure: performed by the operator prior to each work shift. The inspection is designed to discover if anything You learn and practice the principles of safe is apparently wrong with a telehandler and/or...
  • Page 18 Operator's Manual First Edition - Second Printing Inspections PRE-OPERATION INSPECTION FUNCTION TESTS FUNDAMENTALS The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by- step instructions to test all machine functions. A malfunctioning machine must never be used.
  • Page 19 First Edition - Second Printing Operator's Manual Inspections TESTS WORKPLACE INSPECTION About the telehandler: 1. Select a test area that is firm, level and free of The workplace inspection helps the operator obstruction. determine if the workplace is suitable for safe machine operation.
  • Page 20 Operator's Manual First Edition - Second Printing Intentionally blank page RADIO REMOTE CONTROL Cod. 57.0303.5116...

  • Page 21: Operating Instructions

    First Edition - Second Printing Operator's Manual Operating Instructions WARNING This section provides the operator and the ground staff a practical guide for the gradual learning of the use of the telehandler remotely operated by means of the radio remote control. For a safe use of the telehandler always check Both operator and ground staff shall have all the the weight of the loads going to be handled.
  • Page 22 Operator's Manual First Edition - Second Printing Operating Instructions USING THE LOAD CHARTS WARNING The load charts 1 indicates the maximum permissible load in relation to the boom extension and the type of attachment used. To operate under safe conditions, always refer to these charts.
  • Page 23 First Edition - Second Printing Operator's Manual Operating Instructions ACTIVATION PROCEDURE SWITCHING THE CONTROLS FROM THE DANGER TELEHANDLER TO THE RADIO REMOTE CONTROL For a safe use of the radio remote control, follow the instructions below: The radio remote control cannot be used when •...
  • Page 24 Operator's Manual First Edition - Second Printing Operating Instructions CONTROLS 1. Emergency stop pushbutton (STOP) 2. Radio Remote Control Start Button (RADIO START) and Horn Button 3. Engine start button (ENGINE START) 4. Button enabling the controls of attachment lock/unlock and winch rope lowering/lifting (ENABLE) 5.
  • Page 25 First Edition - Second Printing Operator's Manual Operating Instructions DESCRIPTION OF THE CONTROLS 6. Selector enabling the controls of attachment lock/unlock, winch rope lowering/lifting: • move the selector toward A to enable the control 1. Emergency stop pushbutton (STOP): lever in position 5 to the functions of attachment this pushbutton has two functions: a) press it lock/unlock and winch rope lowering/lifting;...
  • Page 26 Operator's Manual First Edition - Second Printing Operating Instructions DANGER 9. Radio remote control battery warning led: • if the green LED flashes slowly the radio remote control battery is discharged, connect the radio remote control to a current socket using the The use of the radio transmitter to operate provided battery...

  • Page 27: Maintenance

    Any modification not carried out by TEREX GLOBAL GmbH or an authorized assistance centre involves the automatic invalidation of the conformity of the machine to the Directive 2006/42/EC Cod.
  • Page 28 1. verify the connecting cable between the receiver radio remote control" out of service and contact and the machine is intact in its full length; your nearest TEREX GLOBAL GmbH Service 2. verify the integrity and connection of power plugs Centre.

This manual is also suitable for:

Genie gth4018 srGenie gth5021 r