Taylor-Dunn MX-016-00 Manuals

Manuals and User Guides for Taylor-Dunn MX-016-00. We have 2 Taylor-Dunn MX-016-00 manuals available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual, Service And Replacement Parts Manual

Taylor-Dunn MX-016-00 Operation, T Roubleshooting And Replacement Parts Manual (240 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 22.49 MB

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Responsibilities
  9
- Who Should Read this Manual
  9
- How to Use this Manual
  10
- Safety Rules and Operating Instructions
  10
- Conventions
  11
- How to Identify Your Vehicle
  12
- Taking Delivery of Your Vehicle
  13
Safety Rules and Operating Instructions

15
- Standard Specifications
  
  16
- Safety Rules and Guidelines
  
  17
- Driver Training Program
  
  18
  - Driver Qualifications
    18
- Vehicle Controls
  
  19
  - Key-Switch
    19
  - Forward-Off-Reverse Switch
    19
  - Accelerator Pedal
    19
  - Steering
    19
  - Foot Brake Pedal
    20
  - Park Brake
    20
  - Horn Switch
    20
  - Seat Interlock Switch
    20
  - Headlight Switch
    21
  - Hour Meter (Optional)
    21
  - Charger Interlock
    21
  - Battery Status Indicator, Analog
    21
  - Battery Status Indicator, Digital Bargraph
    22
  - Reverse or Motion Alarm (Optional)
    22
  - Electrolyte Alarm (Optional)
    22
  - Directional Signals (Optional)
    22
  - Hazard Light Switch (Optional)
    23
  - Accessory Switch (Optional)
    23
  - Auxiliary Switch (Optional)
    23
- Vehicle Operational Guidelines
  
  24
  - Driving
    24
  - Loading and Unloading
    24
  - Parking
    24
  - Towing
    24
- Charging Your Vehicle
  
  25
- Storing and Returning to Service
  
  27
  - Storing Your Vehicle
    27
  - Returning to Service
    27
- Periodic Maintenance Checklist
  
  28
  - Daily Visual Inspection
    29
- Maintenance Guidelines for Severe Duty Applications
  
  29
General Maintenance

31
Front Axle Service

37
Steering Component Service

53
Maintenance, Service, and Repair

67
- Inspect the Service Brake
  68
  - Front Disc Brake Pads
    68
  - Front Disc Brake Rotor
    68
  - Rear Brake Shoes
    68
  - Rear Brake Drum
    69
- Inspect the Parking Brake
  69
- Adjust the Service Brakes
  70
  - Mechanical and Hydraulic Drum Brakes
    70
  - Adjust the Mechanical Brake Linkages
    71
- Adjust the Parking Brake
  72
  - Wheel Park Brake (Mechanical Drum Standard)
    72
  - Wheel Park Brake (Hydraulic Drum)
    72
- Check Master Cylinder Fluid
  73
- Bleed the Brake System
  74
- Flush the Brake System
  75
- Replace Front Disc Brake Pads
  76
- Replace Rear Brake Shoes
  77
- Replace the Front Cylinder
  78
- Repair the Brake Body
  79
- Replace the Master Cylinder
  81
- Repair the Master Cylinder
  82
Table of Contents

83
- Inspecting the Motor Brushes
  84
- Motor Inspection
  85
- Motor Removal and Installation
  85
- Replacing the Brushes
  87
- Repairing the Commutator
  88
- Replacing the Bearings
  88
- Service Limits
  89
Transmission Service

91
- Check Oil Level
  
  92
- Change Oil
  
  93
- Motor
  
  94
  - Removal
    94
  - Installation
    94
- Rear Hub with Brake Drum
  
  95
- Rear Axle
  
  96
  - Replace the Axle Bearing
    98
- Transmission
  
  99
  - Remove
    100
- Differential Case
  
  100
  - Disassemble
    100
  - Assemble
    103
Suspension

105
- Replace the Rear Springs
  
  106
  - Leaf
    106
- Replace the Front Springs
  
  108
  - Leaf
    108
- Replace the Spring Bushings
  
  110
- Replace the Shocks
  
  111
  - Front
    111
Battery Service

113
- Cleaning
  114
- Testing
  115
- Watering
  117
- Charging
  118
- Replacing
  119
  - Moist Charge Batteries
    121
- Storage and Returning to Service
  122
  - Returning to Service
    123
- Tires and Wheels
  125
  - Tire Inflation
    126
  - Tire Inspection
    126
Table of Contents

131
- Symptoms
  
  132
- Read this First
  
  133
  - Test Equipment Required
    133
  - IMPORTANT NOTES and INSTRUCTIONS
    133
  - Definitions
    134
  - Wire Diagram
    141
- Symptom Troubleshooting Guide
  
  149
  - Pmc Control
    149
  - Plugging Diode
    149
  - Freewheel Diode
    149
  - Iso
    149
  - Solenoids
    149
  - Motor
    149
  - Chargers
    163
  - Test Equipment Required for Troubleshooting
    166
    
    Including, Voltage Tests, Continuity Tests and Diode Testing. if Not Familiar with
    166
    
    Any Part of These Tests, Refer Testing to a Qualified Technician
    166
    
    Working Condition
    166
    
    Voltage on the Charger Nameplate
    166
    
    Battery Volts = Full Voltage Available at the Batteries at the Time of the Test Being Performed
    166
Electrical Troubleshooting

176
Illustrated Parts

185
- Front Axle/Steering Knuckle
  186
- Steering Linkage
  188
- Steering Column
  190
- Steering Gear
  192
- Front Suspension
  194
- Transmission Differential Case
  196
- Rear Axle and Brakes
  198
- Rear Suspension
  200
- Motor
  202
- Speed Control Panel
  210
- Miscellaneous Electrical
  212
- Charger, Lestronic
  214
- Charger, Signet
  216
- Batteries
  218
- Seat Cushions, Deck and Lights, B 1-50
  220
- Seat Cushions, Deck and Lights, MX 1600
  222
- Decals, B 1-50
  224
- Fiberglass Cab, Doors, Mirrors
  226
- Strobe Light
  228
- Stake Sides, B 1-50
  230
- Hydraulic Brake Lines and Fittings (Optional)
  232
  - Brake Lining Handling Precautions
    233
- Appendix A: Special Tools
  
  234
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  235
  - Hex Bolts
    235
  - Other Bolts
    235
  - Hardware Identification
    235
  - Hex Nuts
    236
  - Hex Lock Nuts (Stover)
    236
  - Other Nuts
    236
  - Suggested Torque Values (Non-Critical Hardware)
    237
- Appendix C: Brake Lining Handling Precautions
  
  239

Taylor-Dunn MX-016-00 Service And Replacement Parts Manual (136 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 6.55 MB

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Section 3

29
- Disassemble
  30
- Front Axle
  30
- Adjust Front Wheel Bearings
  31
- Inspect Front Wheel Bearings
  31
- Front Wheel Alignment
  32
  - Center the Steering
    32
- Front Axle
  33
- Replace Front Wheel Bearings
  33
- Replace Steering Knuckle
  33
- Replace King Pin/Bushings
  34
- Hardware Torque
  35
- Service Limits and Specifications
  35
  - King Pin Bushings
    35
  - Toe in
    35
Section 4

37
- Change Oil
  38
- Check Oil Level
  38
- Drive Axle-D1
  38
- Drive Axle-D1
  39
- Drive Motor
  39
  - Remove
    39
  - Install
    39
- Differential Case
  40
  - Disassemble
    40
  - Assemble
    42
- Axle Bearings
  43
  - Remove/Install
    43
- Axle Shaft
  43
  - Remove
    43
  - Install
    43
- Hardware Torque
  44
Section 5

45
- Inspect Ball Joints
  46
- Inspect Rod Ends
  46
- Adjust Steering Gear
  47
- Front Wheel Alignment
  47
- Replace Ball Joint
  48
- Replace Rod End
  48
- Replace Steering Shaft
  49
- Replace Steering Wheel
  50
- Steering Gear
  51
  - Disassemble
    51
  - Reassemble
    52
  - Exploded View of Steering Gear
    53
- Hardware Torque
  54
Section 6

55
- General Guidelines and Safety
  
  56
- Front Disc Brake
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace Pads
    57
- Brake Adjustment
  
  58
- Rear Drum Brake, Inspect/Replace
  
  60
  - Service Limits
    60
  - Inspection
    60
  - Replace
    60
- Rebuild Disc Brake Body
  
  61
- Flush System
  
  62
- Bleed System
  
  62
- Master Cylinder
  
  63
  - Add Fluid
    63
  - Rebuild
    63
- Service Limits
  
  64
- Hardware Torque
  
  64
Section 7

65
- Disassemble
  66
- Drive Motor
  66
- Motor Removal and Installation
  66
- Assemble
  67
- Drive Motor
  67
- Inspection
  68
  - Brushes
    68
  - Armature
    68
  - Bearings
    69
  - Commutator
    69
- Repair
  70
  - Brushes
    70
  - Commutator
    70
- Service Limits
  71
Section 8

73
- Air Pressure
  74
- Inflation
  74
- Tires & Wheels
  74
- Rotation
  75
- Tread Wear
  75
- Changing Tire/Wheel Assembly
  76
- Repair the Tire (Pneumatic)
  76
- Replace the Tire (Pneumatic)
  76
- Hardware Torque
  77
Section 9

79
- General Guidelines and Safety
  80
- Charging
  81
- Cleaning
  81
- Watering
  81
- Storing
  82
  - Storage
    82
  - Returning to Service
    82
- Testing
  82
  - Specific Gravity
    82
- Remove/Install
  83
  - Industrial Battery or Lift out Battery Pack
    83
  - Side Extract Battery
    83
- Hardware Torque
  84
  - Individual Batteries
    84
Section 10

87
- Inspect
  88
- Motor Controller
  88
- Remove/Install
  88
- Troubleshooting
  88
- Motor Controller
  89
- Repair/Adjustments
  89
  - Adjustments
    89
- Hardware Torque
  90
Section 11

93
- Torque Guidelines for Standard Hardware
  
  94
  - Hardware Identification
    94
  - Hex Nuts
    95
  - Hex Lock Nuts (Stover)
    95
  - Other Nuts
    95
  - Generic Torque Values
    96
- Replacing Hardware
  
  98
Replacement Parts

99
- Ordering Parts for Your Vehicle
  100
- Replacement Parts
  100
- Taylor-Dunn Web Site Information
  100
  - Replacement Parts
    101
- Axle Assembly, Front
  102
- Axle Shaft, Rear
  103
- Transaxle Assembly
  104
- Battery
  106
- Brakes, Brake Lines
  107
- Brakes, Rear Axle
  108
- Charger, Signet
  109
- Charger, Summit
  110
- Charger, Lestronic
  111
- Control System, Motor Speed Control
  112
- Control System, Instrument Panel
  113
- Decals
  114
- Electrical, Miscellaneous
  115
- Frame and Body, Cab
  116
- Hitches
  118
- Linkage, Throttle and Brake
  120
- Lights
  122
- Motor
  123
- Seats and Deck, B-150
  124
- Seats and Deck, MX-1600
  125
- Stake Sides
  127
- Steering Gear
  128
- Steering Linkage
  129
- Steering Column
  130
- Suspension, Front
  131
- Suspension, Rear
  132
- Wheels and Tires
  133
- Windshield Wiper
  133

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Taylor-Dunn MX-016-00 Manuals

Taylor-Dunn MX-016-00 Operation, T Roubleshooting And Replacement Parts Manual (240 pages)

Table of Contents

Taylor-Dunn

Safety Rules and Operating Instructions

Standard Specifications

Safety Rules and Guidelines

Driver Training Program

Vehicle Controls

Vehicle Operational Guidelines

Charging Your Vehicle

Storing and Returning to Service

Periodic Maintenance Checklist

Maintenance Guidelines for Severe Duty Applications

General Maintenance

Front Axle Service

Steering Component Service

Maintenance, Service, and Repair

Table of Contents

Transmission Service

Check Oil Level

Change Oil

Motor

Rear Hub with Brake Drum

Rear Axle

Transmission

Differential Case

Suspension

Replace the Rear Springs

Replace the Front Springs

Replace the Spring Bushings

Replace the Shocks

Battery Service

Table of Contents

Symptoms

Read this First

Symptom Troubleshooting Guide

Electrical Troubleshooting

Important Notes and Instructions

Are Off. Switching Voltage When any of the Led's Are on will Result in

From One Input Voltage to the Other, Wait until All Three Status Led's

This Charger Is Rated for 115 VAC or 230 VAC Operation. When Switching

Damage to the Charger

Illustrated Parts

Appendix A: Special Tools

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Taylor-Dunn MX-016-00 Service And Replacement Parts Manual (136 pages)

Table of Contents

Master

Table of Contents

Section 3

Section 4

Section 5

Section 6

General Guidelines and Safety

Front Disc Brake

Brake Adjustment

Rear Drum Brake, Inspect/Replace

Rebuild Disc Brake Body

Flush System

Bleed System

Master Cylinder

Service Limits

Hardware Torque

Section 7

Section 8

Section 9

Section 10

Section 11

Torque Guidelines for Standard Hardware

Replacing Hardware

Replacement Parts

Related Products

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