TallyGenicom 6615Q Manuals

Manuals and User Guides for TallyGenicom 6615Q. We have 2 TallyGenicom 6615Q manuals available for free PDF download: Maintenance Manual, User Manual

TallyGenicom 6615Q Maintenance Manual (474 pages)

6600 Series

Brand: TallyGenicom | Category: Printer | Size: 13.16 MB

Table of Contents

11
- Trademark Acknowledgements
  4
- Communication Notices
  6
- Industry Canada Compliance Statement
  7
- German Conformity Statement
  8
- 1 Maintenance Overview
  
  17
  - Tallygenicom® 6600 Cartridge Ribbon Printer (CRP) Series
    17
    
    Order the Correct Spares
    18
    
    How to Identify a 6600 Cartridge Ribbon Printer
    19
    
    Zero Tear Pedestal (ZTP) Printers
    19
    
    Forms Handling
    20
    
    Printer Configuration Code
    20
  - Important Maintenance Notes
    21
    
    Notices
    21
  - About this Manual
    22
    
    How to Use this Manual
    22
    
    Printing Conventions in this Manual
    23
  - Safety Notices
    23
  - Hinweise zur Sicherheit
    24
  - Controls and Indicators
    25
    
    Electrical Controls
    25
    
    Mechanical Controls
    28
  - Tools and Test Equipment
    30
  - Plugging in the Printer
    31
  - Tallygenicom Customer Support Center
    32
  - Tallygenicom Supplies Department
    32
  - Corporate Offices
    33
  - Maintenance Training for Tallygenicom Products
    33
- 2 Preventive Maintenance
  
  35
- 3 Troubleshooting
  
  43
  - Introduction
    43
  - Troubleshooting Aids
    43
  - Start here
    44
  - Troubleshooting Display Messages
    45
    
    List of Messages
    46
  - Troubleshooting Other Symptoms
    111
    
    General Symptom List
    112
    
    Control Panel
    115
    
    Power Failures
    117
    
    Power Stacker
    118
    
    Print Quality
    123
    
    Printer Operation
    127
  - Communications Failures
    134
  - Diagnostic Printer Tests
    136
    
    Selecting and Running Diagnostic Printer Tests
    137
  - Boot Diagnostics Menu
    141
  - Factory Menu
    144
  - Exception Menu
    146
  - Firmware Diagnostic Port
    147
    
    Diagnostic Cable
    147
    
    Capturing Information
    148
  - Hex Code Printout
    149
    
    How to Print a Hex Dump
    149
  - ASCII Character Set
    151
  - Hard Reset (Cycle Power)
    152
4 Adjustments and Tests

153
- Introduction
  153
- Preparing the Printer for Maintenance
  154
- Returning the Printer to Normal Operation
  155
- Belt, Paper Feed Timing, Adjustment
  156
- Belt, Platen Open, Adjustment
  158
- Paper Scale Alignment
  160
- Platen Gap Adjustment
  162
- Paper out Adjustment
  164
- Hammer Phasing Adjustment
  167
- Loading Flash Memory
  169
- Reprogramming the Security Key
  176
  - How to Reprogram the Security Key
    176
- Coil Temperature Adjustment
  178
- Dynamic Paper Tension Adjustment
  179
- Tractor Belt Tension Adjustment
  181
- Shuttle Electrical Short Check
  182
- Hammer Bank Power Cable Shorts Test
  183
- Cable Shorts Test
  184
- Main Wire Harness Test Diagnostic
  186
- Power Supply Operational Check
  187
5 Replacement Procedures

191
- Organization of this Chapter
  191
  - List of Removal / Installation Procedures
    191
  - Belt, Paper Feed Timing
    193
  - Belt, Platen Open
    194
  - Cartridge Interface Board (CIB)
    195
  - Circuit Breaker
    196
  - Connector Coupling Shrouds
    197
  - Control Panel Assembly
    199
  - Controller Board
    200
  - Cover Assembly, Hammer Bank / Ribbon Mask
    202
  - Cover Assembly, Shuttle
    203
  - Cover Assembly, Top, Pedestal Models
    204
  - Dashpot
    205
  - Fan Assembly, Cabinet Exhaust
    206
  - Fan Assembly, Card Cage
    207
  - Fan Assembly, Hammer Bank
    208
  - Hammer Spring Assembly, Version 1
    209
- Hammer Spring Assembly
  209
  - Hammer Spring Assembly, Version 2
    211
  - Magnetic Pickup (MPU) Assembly
    217
  - Memory (Flash, Expansion)
    218
  - Motor Bracket Assembly
    219
  - Paper Feed Motor
    220
  - Paper Ironer
    221
  - Paper Guide Assembly
    222
  - Platen
    223
  - Platen Open Motor
    227
  - Platen Stop Assembly
    229
- Platen Stop Assembly (and Forms Thickness Lever)
  229
  - Power Supply Board
    230
  - Resistors, Terminating, V6 Controller Board
    231
  - Ribbon Drive Motor
    233
  - Security Key
    234
  - Shaft, Splined
    236
  - Shaft, Support
    238
  - Shuttle Frame Assembly
    239
  - Spring, Extension, Hammer Bank
    241
  - Switch Assembly, Paper Detector
    242
  - Switch Assembly, Platen Interlock
    243
  - Tractor (L/R)
    244
  - Weld Sensor
    244
- 6 Illustrated Parts Breakdown
  
  245
  - Organization of this Chapter
    245
    
    Illustrations of Printer Components
    245
- 7 Principles of Operation
  
  279
  - Line Matrix Printing
    279
  - Printing Rates
    282
  - Printing Mechanism
    282
  - Shuttle Frame Assembly
    283
    
    Hammer Bank Assembly
    283
    
    Shuttle Drive Motor
    284
  - Paper Transport System
    285
  - Ribbon Transport System
    286
  - Integrated Print Management System
    287
    
    Operation
    287
  - Logical Control of the Printer
    290
  - Control Panel
    291
  - Controller Board
    292
    
    Data Controller
    294
    
    Engine Controller
    296
  - Power Supply Board
    298
    
    AC Power
    298
    
    DC Power
    298
  - Printer Interface
    299
Wire Data

301
- A Wire Data
  
  301
- Appendix B (Page 343).
  
  303
  - Interconnection Diagram
    303
  - Cable Routing, Cabinet Model
    304
  - Cable Routing, Pedestal Model
    305
  - Main Wire Harness Test Tables
    306
    
    V6 Controller Board
    307
    
    Power Supply: 6605, 6605Q, 6610, and 6610Q
    314
    
    Power Supply: 6615 and 6615Q
    315
    
    Power Supply: 6620 and 6620Q
    316
    
    Surestak Power Stacker PCBA
    317
  - Cable Assemblies Weld Sensor
    318
    
    Centronics I/O
    319
    
    2-Pin Jumper, 0.1 Ctr
    320
    
    AC In, Power Supply
    321
    
    AC Power Input
    322
    
    Ps I/O
    323
    
    Card Cage Fan
    324
    
    Control Panel
    325
    
    Exhaust Fan
    326
    
    Hammer Bank Logic
    327
    
    Hammer Bank Power
    328
    
    Hammer Bank Power
    329
    
    Mpu
    330
    
    Ribbon Motor, Extension
    331
    
    Shuttle Motor Drive
    332
- B Abbreviations
  
  343
Surestak Power Stacker

353
- D Surestak™ Power Stacker ................................
  
  353
  - C Metric Conversion Tables
    
    351
    
    Mass and Density
    352
    
    Contents
    353
    
    Introduction
    354
    
    Stacker Operation
    354
    
    Setting up the Power Stacker
    355
    
    Loading and Starting the Power Stacker
    358
    
    Stacker First Inspection
    359
    
    Stacker Problems
    359
    
    Stacker Confidence Check
    360
    
    Stacker Stacker Motor Check
    361
    
    Removing the Power Stacker
    364
    
    Installing the Power Stacker
    370
    
    Constant Force Spring
    382
    
    Replacing the Timing Belts
    384
    
    Roller Drive Shaft
    387
Illustrated Parts Breakdown

390
- List of Illustrations
  390
Zero Tear Pedestal (Ztp) Printer

403
- E Zero Tear Pedestal (ZTP) Printer.......................
  
  403
Replacement Procedures

421
- F Paper Specifications and Forms Design ............ 449
  
  450
- G Customer Support.............................................. 461
  
  462
  - Appendix D Illustrated Parts Breakdown
    
    392
    
    Figure 98. Stacker Assembly
    392
    
    Figure 99. Elevator Detail: Motors, Rollers, and Paddles
    394
    
    Figure 100. Stacker Detail: Motor Bracket
    396
    
    Figure 101. Stacker Detail: Elevator Bracket
    398
    
    Figure 102. Stacker Detail: Paper Motion Detector
    400
    
    Contents
    403
    
    Overview
    404
    
    Load Paper and Set up the Tractors
    405
    
    Operation
    405
    
    Remove Paper
    406
    
    Adjust the Paper Guides
    407
    
    Position the Paper out Sensor
    409
    
    Set the Tear Bar Distance
    410
    
    Set the Top of Form
    411
    
    Control Panel Menus
    412
    
    Performance Limitations
    413
    
    Paper Jams
    414
    
    Adjustments and Tests
    415
    
    Preparing the ZTP Printer for Maintenance
    416
    
    Returning the Printer to Normal Operation
    416
    
    Barrier Panel
    417
    
    Belt, Paper Feed Timing, Adjustment
    418
    
    Paper Guide Leaf, Front, Center, Outer
    420
    
    Paper out Sensor, Adjustment
    420
    
    Paper Tension, Horizontal
    420
    
    List of Removal / Installation Procedures
    421
    
    Replacement Procedures
    421
    
    Belt, Paper Feed Timing
    422
    
    Control Panel Assembly
    423
    
    Cover Assembly, Top, Pedestal Models
    423
    
    Paper Feed Motor
    424
    
    Paper Guide Leaf, Center
    425
    
    Paper Guide Leaf, Front
    425
    
    Paper Guide Leaf, Outer
    425
    
    Paper out Sensor
    426
    
    Shaft, Splined
    428
    
    Shaft, Support
    431
    
    Tractor (L/R)
    432
    
    Tractor Assembly Support Gate
    433
    
    Illustrated Parts Lists
    435
    
    Illustrations of ZTP Components
    435
    
    General Paper Specifications
    450
    
    Paper Guidelines
    451
    
    Terms and Definitions
    451
    
    Environmental Considerations
    453
    
    Form Evenness
    453
    
    Form Thickness
    453
    
    Form Types
    453
    
    Form Weight
    453
    
    Tractor Pin Engagement
    453
    
    Methods of Forms Attachment
    454
    
    Chaff Content
    455
    
    Form Design Checklist
    456
    
    Storage and Handling
    459
    
    Summary
    459
    
    Tallygenicom Customer Support Center
    461
    
    Corporate Offices
    462
    
    Tallygenicom Supplies Department
    462

TallyGenicom 6615Q User Manual (212 pages)

Brand: TallyGenicom | Category: Printer | Size: 3.06 MB

Table of Contents
5
1 Introduction

9
2 Setting up the Printer

15
- Before You Begin
  15
- Power Requirements
  15
- Select a Site
  15
- Printer Dimensions
  16
- Printer Component Locations
  20
3 Operating the Printer

21
- Powering on the Printer
  21
- Operating Modes
  21
- The Control Panel
  22
  - Control Panel Keys
    22
  - Cancel a Print Job
    25
- Operational Procedures
  26
  - Reload Paper
    26
  - Unload Paper
    35
- Integrated Print Management System
  38
  - Output Darkness
    38
  - Loading a Used Ribbon Cartridge
    39
  - Lighter or Darker Print
    39
  - Changing Ribbon Cartridge
    40
4 Configuration Menus

43
- Configuration Overview
  43
  - Changing Parameter Settings
    43
  - Saving Parameter Settings
    44
  - Default and Custom Configurations
    44
  - Navigating the Menus
    44
  - Changing Parameters Example
    45
  - Auto Save Configuration
    47
  - Saving Your New Configuration
    47
- 6600 CRP Main Menu
  53
- Quick Setup
  54
- Ztp Menu
  57
- Operator Menu
  57
  - Font Submenu
    58
  - Forms Submenu
    63
  - Vertical Format Units (VFU) Submenu
    69
- Config Menu
  70
  - Printer Submenu
    70
  - Codes Submenu
    73
  - Graphics Submenu
    78
  - Configurations Submenu
    83
  - Host Interface Submenu
    85
  - Parallel/Serial/Ethernet Hotport Submenu
    86
  - Serial I/O Submenu
    88
  - Parallel I/O Submenu
    92
  - Intellifilter Submenu
    94
  - File Management Submenu
    95
  - CST/PAA Submenu
    96
  - PTX Setup Option Submenu
    96
- TCP/IP Menu
  96
  - Ethernet Address
    97
  - Ethernet Params
    98
- Test Menu
  100
  - Pattern Submenu
    101
  - Fault Override Submenu
    103
  - Diag Submenu
    103
- 6600 CRP Clear Menu
  104
5 Interfaces

105
- Overview
  105
- Centronics Parallel Interface
  106
  - Centronics Parallel Interface Signals
    107
- IEEE 1284 Parallel Interface
  108
  - Compatibility Mode
    108
  - Nibble Mode
    108
  - Byte Mode
    108
  - Signals
    109
  - Terminating Resistor Configurations
    111
- RS-232 Serial Interface
  112
6 Reprogramming the Security Key

115
- How to Program the Security Key
  115
7 Troubleshooting

117
- Cleaning Requirements
  117
  - Exterior Cleaning
    117
  - Interior Cleaning
    118
- Diagnosing Problems
  120
  - Bar Code Verification
    120
  - Printing a Hex Dump
    121
  - Fault Messages
    122
A Printer Specifications

151
- Ribbon Cartridge Specifications
  151
- Paper Specifications
  152
- Labels
  153
- Printer Weight and Dimensions
  153
- Environmental Characteristics
  153
- Acoustic Noise Level
  154
- Energy Star
  154
- Electrical Characteristics
  155
- Interfaces
  155
- Printing Rates
  156
B ASCII Character Set

157
C Zero Tear Printer

159
- Overview
  159
- Operation
  160
  - Position the Paper Input and Adjust the Paper Guides
    160
  - Load Paper
    162
  - Position the Paper out Sensor
    164
  - Set the Tear Bar Distance
    165
  - Set the Top of Form
    166
- ZTP Menu
  167
- Performance Limitations
  168
D Surestak™ Power Stacker

171
- Introduction
  171
- Stacker Operation
  171
E PTX_SETUP Option

177
- Overview
  177
- The PTX_SETUP Commands
  177
  - Commands
    178
F Customer Support

185
- Tallygenicom Customer Support Center
  185
- Tallygenicom Supplies Department
  185
- Corporate Offices
  186
G Communication Notices

187
- Notices
  187
- Energy Star
  189
- Communication Statements
  190
- Software License Agreement
  193

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TallyGenicom 6615Q Manuals

TallyGenicom 6615Q Maintenance Manual (474 pages)

Table of Contents

Table of Contents

1 Maintenance Overview

2 Preventive Maintenance

3 Troubleshooting

4 Adjustments and Tests

5 Replacement Procedures

6 Illustrated Parts Breakdown

7 Principles of Operation

Wire Data

A Wire Data

Appendix B (Page 343).

B Abbreviations

Surestak Power Stacker

D Surestak™ Power Stacker ................................

C Metric Conversion Tables

Illustrated Parts Breakdown

Zero Tear Pedestal (Ztp) Printer

E Zero Tear Pedestal (ZTP) Printer.......................

Replacement Procedures

F Paper Specifications and Forms Design ............ 449

G Customer Support.............................................. 461

Appendix D Illustrated Parts Breakdown

TallyGenicom 6615Q User Manual (212 pages)

Table of Contents

1 Introduction

2 Setting up the Printer

3 Operating the Printer

4 Configuration Menus

5 Interfaces

6 Reprogramming the Security Key

7 Troubleshooting

A Printer Specifications

B ASCII Character Set

C Zero Tear Printer

D Surestak™ Power Stacker

E PTX_SETUP Option

F Customer Support

G Communication Notices

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