Still RX60-45/600 Electric Forklift Truck Manuals

Manuals and User Guides for Still RX60-45/600 Electric Forklift Truck. We have 2 Still RX60-45/600 Electric Forklift Truck manuals available for free PDF download: Original Instructions Manual

Still RX60-45/600 Original Instructions Manual

Still RX60-45/600 Original Instructions Manual (624 pages)

Electric truck

Brand: Still | Category: Trucks | Size: 74 MB

Table of Contents

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Still RX60-45/600 Original Instructions Manual

Still RX60-45/600 Original Instructions Manual (470 pages)

Electric trucks

Brand: Still | Category: Trucks | Size: 14 MB

Table of Contents

Table of Contents
5
1 Foreword

15
- Your Truck
  16
- Description of the Truck
  16
- General
  18
- CE Labelling
  19
- EC Declaration of Conformity in Accordance with Machinery Directive
  20
- Accessories
  21
- Labelling Points
  22
- Nameplate
  24
- Production Number
  24
- Stvzo (Road Traffic Licensing Regulations) Information
  25
- Nameplate of a Lithium-Ion Battery
  25
- Using the Truck
  25
- Commissioning
  25
- Proper Usage
  26
- Proper Use During Towing
  26
- Impermissible Use
  27
- Place of Use
  27
- Parking in Temperatures below -10°C
  28
- Using Working Platforms
  29
- Information about the Documentation
  30
- Documentation Scope
  30
- Supplementary Documentation
  31
- Issue Date and Topicality of the Operating Instructions
  32
- Copyright and Trademark Rights
  32
- Explanation of Information Symbols Used
  32
- List of Abbreviations
  33
- Definition of Directions
  35
- Schematic Views
  35
- Environmental Considerations
  37
- Packaging
  37
- Disposal of Components and Batteries
  37
2 Safety

39
- Definition of Responsible Persons
  40
- Operating Company
  40
- Specialist
  40
- Drivers
  41
- Basic Principles for Safe Operation
  43
- Insurance Cover on Company Premises
  43
- Special Features When Using Lithium-Ion Batteries (Variant)
  44
- Changes and Retrofitting
  47
- Changes to the Overhead Guard and Roof Loads
  50
- Warning Regarding Non-Original Parts
  50
- Damage, Defects and Misuse of Safety Systems
  51
- Tyres
  51
- Medical Equipment
  52
- Exercise Caution When Handling Gas Springs and Accumulators
  53
- Length of the Fork Arms
  53
- Residual Risk
  55
- Residual Dangers, Residual Risks
  55
- Special Risks Associated with Using the Truck and Attachments
  56
- Overview of Hazards and Countermeasures
  58
- Danger to Employees
  61
- Safety Tests
  62
- Regular Safety Inspection of the Truck
  62
- Insulation Testing
  62
- Safety Regulations for Handling Consumables
  64
- Permissible Consumables
  64
- Oils
  64
- Hydraulic Fluid
  65
- Battery Acid
  66
- Disposal of Consumables
  67
- Emissions
  68
3 Overviews

71
- General View
  72
- General View of Driver's Compartment
  74
- Shelves and Cup Holders
  75
- Operating Devices and Display Elements
  76
- Display Operating Unit
  76
- Lithium-Ion Battery Display
  77
- Operating Devices for Hydraulic and Traction Functions
  78
- Multi-Lever
  79
- Double Mini-Lever
  80
- Three-Way Mini-Lever
  81
- Four-Way Mini-Lever
  82
- Joystick 4Plus
  83
- Fingertip
  84
  - Mini Console
    85
4 Operation

87
- Checks and Tasks before Daily Use
  88
- Visual Inspections and Function Checking
  88
- Climbing into and out of the Truck
  91
- Adjusting the MSG 65/MSG 75 Driver's Seat
  92
- Seat Belt
  96
- Adjusting the Armrest
  99
- Adjusting the Steering Column
  100
- Unlocking the Emergency off Switch
  101
- Operating the Signal Horn
  102
- Driver's Cab
  103
- Checking the Brake System for Correct Function
  104
- Checking the Steering System for Correct Function
  107
- Checking the Emergency off Function
  108
- Checking the Vertical Lift Mast Position (Variant) for Correct Function
  109
- Zero Adjustment of the Load Measurement (Variant)
  109
- Switching on
  111
- Switching on the Key Switch
  111
- Access Authorisation with PIN Code (Variant)
  113
- Display-Operating Unit
  123
- Indicators
  123
- Adjusting the Displays
  125
- Symbols in the Display
  127
- Setting the Date or Time
  132
- Resetting the Daily Kilometres and Daily Operating Hours
  132
- Setting the Language
  133
- Softkeys for Operating Various Equipment Variants
  133
- Blue-Q Efficiency Mode
  135
- Functional Description
  135
- Switching off Additional Consumers
  136
- Switching Efficiency Mode Blue-Q on and off
  136
- Configuring Blue-Q Efficiency Mode
  137
- Driving
  139
- Safety Regulations When Driving
  139
- Driveways
  141
- Setting the Drive Programs
  144
- Sprint Mode (Variant)
  146
- Selecting the Drive Direction
  147
- Actuating the Drive Direction Switch, Multiple-Lever Version
  148
- Actuating the Drive Direction Switch, Mini-Lever Version
  148
- Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version
  149
- Actuate the Drive Direction Switch, Fingertip Version
  149
- Actuating the Drive Direction Switch, Mini-Console Version
  150
- Starting Drive Mode
  150
- Starting Drive Mode, Dual-Pedal Version (Variant)
  152
- Operating the Service Brake
  155
- Parking Brake
  156
- Actuating the Mechanical Parking Brake
  156
- Actuate the Electric Parking Brake
  158
- Malfunctions in the Electric Parking Brake
  164
- Steering
  171
- Reducing Speed When Turning (Curve Speed Control)
  172
- Reducing Speed with a Raised Load (Variant)
  173
- Parking
  174
- Parking the Truck Securely and Switching It off
  174
- Wheel Chock (Variant)
  175
- Lifting
  176
- Lifting System Variants
  176
- Types of Lift Mast
  176
- Lifting System Operating Devices
  177
- Multi-Lever Lifting System
  178
- Controlling the Lifting System Using a Double Mini-Lever
  179
- Controlling the Lifting System Using a Triple Mini-Lever
  180
- Controlling the Lifting System Using a Quadruple Mini-Lever
  181
- Controlling the Lifting System Using the Joystick 4Plus
  182
- Controlling the Lifting System with the Fingertip Console
  184
- Changing the Fork Arms
  185
- Fork Extension (Variant)
  187
- Operation with Reversible Fork Arms (Variant)
  189
- Malfunctions During Lifting Mode
  190
- Hydraulic Blocking Function
  191
- Automatic Lift Cut out (Variant)
  192
- Lift Mast Vertical Position (Variant)
  193
- Handling Loads
  198
- Safety Regulations When Handing Loads
  198
- Before Taking up Load
  199
- Load Measurement (Variant)
  200
- Picking up Loads
  203
- Danger Area
  204
- Cab
  267
- Opening the Cab Door
  267
- Closing the Cab Door
  268
- Opening the Side Windows
  268
- Closing the Side Windows
  268
- Operating the Interior Lighting
  269
- Operating the Rear Window Heating
  270
- Radio (Variant)
  270
- Heating System (Variant)
  271
- Push-Up Roof Window (Variant)
  273
- Clipboard (Variant)
  274
- Trailer Operation
  275
- Towed Load
  275
- Coupling Pin in the Counterweight
  276
- Automatic Tow Coupling
  278
- Towing Trailers
  286
- Cold Store Application
  288
- Display Messages
  291
- Display Content
  291
- Error Code Table
  291
- General Messages
  296
- Drive-Specific Messages
  305
- Procedure in Emergencies
  309
- Emergency Shutdown
  309
- Procedure if Truck Tips over
  310
- Emergency Hammer
  311
- Emergency Lowering
  311
- Emergency Operation of the Electric Parking Brake
  313
- Towing
  314
- Connecting and Disconnecting the Battery Male Connector
  317
- Connecting the Battery Male Connector
  317
- Disconnecting the Battery Male Connector
  318
- Handling the Lead-Acid Battery
  319
- Safety Regulations for Handling the Battery
  319
- Maintaining the Battery
  322
- Checking the Battery Condition, Acid Level and Acid Density
  324
- Checking the Battery Charge Status
  325
- Charging the Battery
  325
- Charging the Battery with the Battery Charging Flap
  328
- Equalising Charging to Preserve the Battery Capacity
  332
5 Maintenance

385
- Safety Regulations for Maintenance
  386
- General Information
  386
- Working on the Hydraulic Equipment
  386
- Working on the Electrical Equipment
  386
- Safety Devices
  387
- Set Values
  387
- Lifting and Jacking up
  387
- Working at the Front of the Truck
  388
- General Maintenance Information
  390
- Personnel Qualifications
  390
- Information for Carrying out Maintenance
  390
- Maintenance - 1000 Hours/Annually
  393
- Maintenance - 3000 Hours/Every Two Years
  397
- Ordering Spare Parts and Wearing Parts
  397
- Quality and Quantity of the Required Operating Materials
  397
- Lubrication Plan
  399
- Maintenance Data Table
  401
- Providing Access to Maintenance Points
  404
- Removing and Installing the Valve Cover
  404
- Opening the Fuse Box
  404
- Preserving Operational Readiness
  406
- Lubricating the Joints and Controls
  406
- Checking the Battery Interlock and Battery Cover
  406
- Maintaining the Seat Belt
  408
- Checking the Driver's Seat
  409
- Maintaining Wheels and Tyres
  410
- Servicing the Steering Axle
  412
- Checking the Battery
  414
- Checking the Fuses
  414
- Replacing Fuses
  416
- Checking the Hydraulic Oil Level
  418
- Checking the Hydraulic System for Leak Tightness
  419
- Lubricating the Lift Mast and Roller Track
  420
- Greasing the Automatic Tow Coupling
  420
- Preserving Operational Readiness for Cold Store Application
  423
- Maintaining the Heater
  423
- 1000-Hour Maintenance/Yearly Maintenance
  425
- Other Tasks
  425
- Checking the Cable Connections
  425
- Checking the Hydraulic Oil Level of the Hydraulic Battery Carrier
  425
- Lubricating the Slide Elements
  427
- Oiling the Catch Rails
  427
- Checking the Lift Cylinders and Connections for Leaks
  429
- Checking Fork Arms
  430
- Checking the Reversible Fork Arms
  430
- Checking the Double Pedal
  431
- Checking the Battery Changeover Frame
  431
6 Technical Data

433
- Dimensions
  434
- VDI Datasheet RX60-35/600
  436
- VDI Datasheet RX60-40 and RX60-40/600
  440
- VDI Datasheet RX60-45 and RX60-45/600
  444
- VDI Datasheet RX60-50 and RX60-50/600
  448
- Ergonomic Dimensions
  452
- Information about the Lead-Acid Battery
  453
- Information about the Lithium-Ion Battery
  455
- Fuse Assignment
  456
- Fuse Assignment Standard Equipment
  456
- Fuse Assignment Equipment Variants
  457

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