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Still RX60 35-50/Li-Ion Forklift Truck Manuals
Manuals and User Guides for Still RX60 35-50/Li-Ion Forklift Truck. We have
1
Still RX60 35-50/Li-Ion Forklift Truck manual available for free PDF download: Original Instructions Manual
Still RX60 35-50/Li-Ion Original Instructions Manual (596 pages)
Electric truck
Brand:
Still
| Category:
Trucks
| Size: 75 MB
Table of Contents
Foreword
5
Table of Contents
5
Foreword
17
Your Truck
18
Description of the Truck
18
General
21
Conformity Marking
22
Declaration that Reflects the Content of the Declaration of Conformity
23
Accessories
24
Labelling Points
26
Nameplate
29
Serial Number
30
Nameplate of a Lithium-Ion Battery
31
Stvzo (Road Traffic Licensing Regulations) Information
31
Using the Truck
33
Commissioning
33
Intended Use
33
Proper Use During Towing
33
Improper Use
34
Place of Use
34
Parking in Temperatures below -10 °C
36
Using Working Platforms
36
Information about the Documentation
37
Scope of the Documentation
37
Supplementary Documentation
38
Explanation of Information Symbols Used
39
Copyright and Trademark Rights
39
Issue Date and Topicality of the Operating Instructions
39
List of Abbreviations
40
Definition of Directions
42
Schematic Views
42
Environmental Considerations
44
Packaging
44
Disposal of Components and Batteries
44
Safety
45
Definition of Responsible Persons
46
Operating Company
46
Specialist
46
Drivers
47
Special Notes for Using Lithium-Ion Batteries
49
Basic Principles for Safe Operation
49
Insurance Cover on Company Premises
49
Product-Specific Dangers Posed by the Lithium-Ion Battery
52
Modifications and Retrofitting
53
Changes to the Overhead Guard and Roof Loads
56
Warning Regarding Non-Original Parts
56
Damage, Defects and Misuse of Safety Systems
57
Tyres
57
Medical Equipment
58
Exercise Caution When Handling Gas Springs and Accumulators
59
Length of the Fork Arms
59
Residual Dangers, Residual Risks
61
Residual Risk
61
Special Risks Associated with Using the Truck and Attachments
62
Overview of Hazards and Countermeasures
64
Danger to Employees
66
Safety Tests
68
Carrying out Regular Inspections on the Truck
68
Insulation Testing
68
Safety Regulations for Handling Consumables
70
Permissible Consumables
70
Oils
70
Hydraulic Fluid
71
Battery Acid
72
Disposal of Consumables
73
Emissions
74
Overviews
77
Overview
78
Driver's Compartment
80
Shelf and Cup Holder
81
Operating Devices and Display Elements
82
Display-Operating Unit "STILL Easy Control
82
Lithium-Ion Battery Display
84
Emergency off Switch
84
Multi-Lever Operation
85
Double Mini-Lever
86
Triple Mini-Lever
88
Quadruple Mini-Lever
90
Fingertip
92
Joystick 4Plus
93
Travel Direction Selector and Indicator Module (Variant)
94
Operating
95
Checks and Tasks before Daily Use
96
Visual Inspections and Function Checking
96
Climbing into and out of the Truck
99
Climbing in and out of Trucks When the Driver's Compartment Is Raised (Variant)
101
Adjusting the Driver's Seat and Armrest
102
Adjusting the Steering Column
103
Adjusting the Swivelling Display-Operating Unit
103
Function Checking of the Assistance Systems
104
Unlock the Emergency off Switch
105
Operating the Signal Horn
106
Checking the Emergency off Function
107
Driver's Cab
108
Checking the Brake Oil Level
108
Checking the Brake System for Correct Function
110
Warming up the Hydraulic Oil at Cold Ambient Temperatures
112
Checking the Steering System for Correct Function
113
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
114
Driver's Seat
115
Adjusting the MSG 65 and MSG 75 Driver's Seat
115
Adjusting the MGS 95 Driver's Seat
121
Seat Belt
127
Adjusting the Armrest
130
Switching on
132
Switching on Using the Key Switch
132
Switching on Via Push Button (Variant)
133
Display-Operating Unit
135
Operating the Display-Operating Unit
135
Access Authorisation with PIN Code (Variant)
136
Access Authorisation for the Fleet Manager (Variant)
138
Pre-Shift Check
142
Description of the Pre-Shift Check (Variant)
142
Process
143
All Questions
144
Defining the Question Sequence
145
Displaying the History
147
Defining the Shift Start
149
Resetting the Truck Restrictions
153
Driver Profiles
156
Driver Profiles (Variant)
156
Selecting Driver Profiles
156
Creating Driver Profiles
158
Renaming Driver Profiles
160
Deleting Driver Profiles
163
Lighting
165
Retrofitting Lighting Equipment
165
Meaning of the Symbols
165
Driving Lights
166
Working Spotlights
167
Working Spotlight for Reverse Travel (Variant)
168
Turn Indicators
168
Hazard Warning System
170
Stvzo Equipment
171
Rotating Beacon
172
STILL Safetylight® and STILL Safetylight 4Plus® (Variants)
172
Warning Zone Light and Warning Zone Light Plus (Variants)
173
Efficiency and Drive Modes
175
Blue-Q (Variant)
175
Switching Blue-Q on and off
177
Configuring Blue-Q
178
STILL Classic and Sprint Mode
178
Safety Regulations When Driving
180
Driving
180
Roadways
182
Selecting Drive Programmes 1 to 3
185
Selecting Drive Programme a or B
185
Configuring Drive Programmes a and B
186
Selecting the Drive Direction
188
Actuating the Drive Direction Switch with the Multiple-Lever Version
189
Actuating the Drive Direction Switch with the Mini-Lever Version
189
Actuating the Drive Direction Switch with the Fingertip Version
189
Actuating the Vertical Rocker Button for the "Drive Direction", Joystick 4Plus Version
190
Indicator Module Version
191
Starting Drive Mode
191
Starting Drive Mode, Dual Pedal Version (Variant)
193
Operating the Service Brake
195
Actuating the Electric Parking Brake
197
Malfunctions in the Electric Parking Brake
201
Steering
205
Reducing Speed When Turning (Curve Speed Control)
206
Speed Reduction When the Cab Door Is Open
207
Speed Restriction (Variant)
208
Cruise Control (Variant)
210
Parking
215
Parking the Truck Securely and Switching It off
215
Wheel Chock (Variant)
217
Lift Mast Versions
218
Lifting System Variants
218
Lifting
218
Operating Devices for the Lifting System
219
Controlling the Lifting System Using Multi-Lever Operation
221
Controlling the Lifting System Using a Double Mini-Lever
223
Controlling the Lifting System Using a Triple Mini-Lever
225
Controlling the Lifting System Using a Quadruple Mini-Lever
227
Controlling the Lifting System Using the Fingertip
227
Controlling the Lifting System Using the Joystick 4Plus
230
Dynamics of the Hydraulic Movements
232
Selecting Load Programs 1 to 3
233
Fork Wear Protection (Variant)
234
Changing the Fork Arms
235
Fork Extension (Variant)
237
Operation with Reversible Fork Arms (Variant)
239
Malfunctions During Lifting Mode
240
Hydraulic Blocking Function
241
Handling Loads
243
Safety Regulations When Handing Loads
243
Capacity Rating Plate
243
Picking up Loads
247
Danger Area
248
Transporting Pallets
249
Transporting Suspended Loads
250
Picking up a Load
251
Determining Visibility Conditions When Driving with a Load
255
Transporting Loads
256
Shake Function (Variant)
257
Setting down a Load
261
Driving on Ascending and Descending Gradients
263
Driving Onto Lifts
264
Driving on Loading Bridges
265
Lift Height-Dependent Assistance Systems
266
Optical Lift Height Measuring System (Variant)
266
Lift Height Display (Variant)
270
Intermediate Lift Cut-Out (Variant)
271
Lift Transition Damping
276
Lift Mast End-Stop Damping (Variant)
276
End Lift Cut-Out (Variant)
277
Speed Reduction When the Fork Carriage Is Raised (Variant)
280
Electrical Fork Wear Protection (Variant)
285
Tilt Angle-Dependent Assistance Systems
288
Mast Tilt Angle Display (Variant)
288
Tilt End Stop Damping (Variant)
288
Automatic Mast Vertical Positioning (Variant)
288
Calibrating the Automatic Mast Vertical Positioning
288
Load-Dependant Assistance Systems
293
Overload Detection (Variant)
293
Dynamic Load Control 1 (Variant)
293
Dynamic Load Control 2 (Variant)
293
Load Measurement (Variant)
299
Calibrating the Load Measurement
300
Precision Load Measurement (Variant)
302
Tare Function (Variant)
304
Total Load (Variant)
306
Zeroing the Assistance Systems
309
Zeroing Process
309
Depressurising the Hydraulic System
312
Need to Depressurise the Hydraulic System
312
Wizard for Depressurising the Hydraulic System
313
Depressurising the Hydraulic System Using Multi-Lever Operation
315
Depressurising the Hydraulic System Using Multi-Lever Operation and the 5Th and 6Th Function
316
Depressurising the Hydraulic System Using a Double Mini-Lever
317
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function
318
Depressurising the Hydraulic System Using a Triple Mini-Lever
319
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function
320
Depressurising the Hydraulic System Using a Quadruple Mini-Lever
321
Depressurising the Hydraulic System Using the Quadruple Mini-Lever and the 5Th Function
322
Depressurising the Hydraulic System Using the Fingertip
323
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function
324
Depressurising the Hydraulic System Using the Joystick 4Plus
325
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function
326
Special Feature for Clamping Attachments
327
Exiting the Wizard
328
Attachments
329
Fitting Attachments
329
General Instructions for Controlling Attachments
332
Adjusting the Hydraulic Speed for Attachments
333
Attachment Example for the Connection of the Auxiliary Hydraulics
333
Clamp Locking Mechanism (Variant)
337
Controlling Attachments Using Multi-Lever Operation
339
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
341
Controlling Attachments Using a Double Mini-Lever
343
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
345
Controlling Attachments Using a Triple Mini-Lever
347
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
349
Controlling Attachments Using a Quadruple Mini-Lever
351
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
353
Controlling Attachments Using the Fingertip
354
Controlling Attachments Using the Fingertip and the 5Th Function
356
Controlling Attachments Using the Joystick 4Plus
358
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
360
Picking up a Load Using Attachments
361
Auxiliary Equipment
362
Fleetmanager (Variant)
362
Shock Recognition (Variant)
362
Driver Restraint Systems (Variants)
362
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
362
Filling the Washer System
364
Operating the Rear Window Heating
365
Ceiling Sensor (Variant)
365
Optical Assistance Systems
371
Circumferential View Camera System (Variant)
371
Modular Camera System (Variant)
376
Laser-Smartfork Assistance System (Variant)
381
Cab
387
Opening and Closing the Cab Door
387
Opening and Closing the 180° Cab Door (Variant)
387
Opening and Closing the Side Window
391
Turning the Interior Lighting on or off (Variant)
391
Radio (Variant)
392
Heating System (Variant)
392
Air Conditioning (Variant)
392
Clipboard (Variant)
396
Sun Visor and Sun Blind
397
Trailer Operation
398
Towed Load
398
Coupling Pin in the Counterweight
399
Automatic Tow Coupling
401
Towing Trailers
406
Cold Store Application
407
Display Messages
411
Messages
411
Messages about Operation
411
Messages about the Truck
419
Procedure in Emergencies
420
Emergency Shutdown
420
Procedure if Truck Tips over
421
Emergency Hammer
422
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever
422
Emergency Lowering
423
Emergency Actuation of the Electric Parking Brake
425
Towing
427
Charging Quick-Access
430
Charging Quick-Access in the Counterweight (Variant)
430
On-Board Charger
435
General Information about the On-Board Charger (Variant)
435
Changing the Battery Type Used
436
Configuring the On-Board Charger
437
Charging the Battery
441
Compatible Batteries
451
Performance Data
452
Connecting the Battery Male Connector
453
Connecting and Disconnecting the Battery Male Connector
453
Disconnect the Battery Male Connector
454
Handling the Lead-Acid Battery
455
Safety Regulations for Handling the Battery
455
Maintaining the Battery
459
Checking the Battery Condition, Acid Level and Acid Density
460
Checking the Battery Charge Status and Calibrating the Battery Charge Indicator
461
Charging the Lead-Acid Battery
463
Equalising Charging to Preserve the Battery Capacity
468
Handling the Lithium-Ion Battery
470
Safety Regulations for Handling the Lithium-Ion Battery
470
Lithium-Ion Batteries "GGS Li-Ion 80 V BG 7"36.2 Kwh and 118.4 Kwh
473
Regulations for Storing Lithium-Ion Batteries
474
Checking the Battery Charge State
476
Charging the Lithium-Ion Battery
478
Replacing and Transporting the Battery
482
General Information on Replacing the Battery
482
Wire Cross-Section of the Battery Cable on the "High Performance" Variant
482
Changing to a Different Battery Type
483
Converting to Lithium-Ion Batteries
484
Opening and Closing the Battery Door
484
Special Notes for Installing the Lithium-Ion Battery
487
Replacing the Battery Using a Truck
487
Replacing the Battery Using a Change Frame (Variant)
492
Replacing the Battery Using an Electric Battery Carrier (Variant)
498
Transporting the Lead-Acid Battery by Crane
503
Transporting the Lithium-Ion Battery by Crane
504
Cleaning the Truck
506
Cleaning the Electrical System
508
Cleaning Load Chains
509
Cleaning the Windows
510
After Cleaning
510
Transporting the Truck
511
Transport
511
Crane Loading
514
Decommissioning
515
Decommissioning and Storing the Truck
515
Use after Storage or Decommissioning
517
Maintenance
519
Safety Regulations for Maintenance
520
General Information
520
Working on the Hydraulic Equipment
520
Working on the Electrical Equipment
520
Safety Devices
521
Set Values
521
Lifting and Jacking up
521
Working at the Front of the Truck
522
General Maintenance Information
523
Personnel Qualifications
523
Information for Carrying out Maintenance
523
Setting up and Adjusting the Due Date Counter for Maintenance and Safety Checks
525
Maintenance - 1000 Hours/Annually
528
Maintenance - 3000 Hours/Every Two Years
532
Ordering Spare Parts and Wearing Parts
532
Quality and Quantity of the Required Operating Materials
532
Lubrication Plan
534
Maintenance Data Table
535
Preserving Operational Readiness
538
Lubricating the Joints and Controls
538
Checking the Battery Interlock and the Battery Door Interlock
538
Maintaining the Seat Belt
539
Checking the Driver's Seat
541
Servicing the Heating System or Air Conditioning
541
Servicing Wheels and Tyres
544
Servicing the Steering Axle
546
Checking the Battery
547
Adjusting the Warning Zone Light
547
Replacing the Fuses
548
Checking the Hydraulic System for Leak Tightness
548
Check the Hydraulic Oil Level
550
Lubricating the Lift Mast and Roller Track
552
Preserving Operational Readiness for Cold Store Application
552
1000-Hour Maintenance/Annual Maintenance
553
Other Work that Must be Carried out
553
Checking the Lift Cylinders and Connections for Leaks
553
Checking the Fork Arms
554
Checking the Reversible Fork Arms
554
Checking the Double Pedal
555
Checking the Battery Changeover Frame
555
Technical Data
557
Ergonomic Dimensions
558
Dimensions
559
VDI Datasheet RX60-35 (Plus)/600 Li-Ion
561
VDI Data Sheet RX60-40 (Plus)/Li-Ion and RX60-40 (Plus)/600 Li-Ion
566
Technical Data VDI Data Sheet Rx60-40 (Plus)/Li-Ion and Rx60-40 (Plus)/600 Li-Ion Gradients
569
Rx60-40/600
570
Type Number
571
VDI Data Sheet RX60-45 (Plus) Li-Ion and RX60-45 (Plus)/600 Li-Ion
571
VDI Data Sheet RX60-50 (Plus) Li-Ion and RX60-50 (Plus)/600 Li-Ion
576
Battery Capacity (Ah)
579
Battery Voltage U (V)
579
Battery Weight Kg
579
Din 43536 Adin 43536 a
579
Energy Consumption in Accordance with en 16796
579
Lift Motor, Power Rating at 15% ED Kw
579
Standard; Cir
579
Eco-Design Requirements for Electric Motors and Variable Speed Drives
580
Energy Consumption for Handling Perform- Ance
580
Handling Performance (Plus Perform- Ance 1 /Standard Performance) T
580
Oil Flow for Attachments L
580
Type Number
580
Working Pressure for Attachments Bar
580
Information about the Lead-Acid Battery
581
Battery Specifications for X-Line Lithium-Ion Batteries
582
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