Sign In
Upload
Manuals
Brands
Still Manuals
Trucks
RX60-40 Plus/600
Still RX60-40 Plus/600 Manuals
Manuals and User Guides for Still RX60-40 Plus/600. We have
1
Still RX60-40 Plus/600 manual available for free PDF download: Original Instructions Manual
Still RX60-40 Plus/600 Original Instructions Manual (624 pages)
Electric truck
Brand:
Still
| Category:
Trucks
| Size: 74 MB
Table of Contents
Contact Details
3
Rules for the Operating Company of Industrial Trucks
3
Spare Parts List
4
Table of Contents
5
Foreword
17
Your Truck
18
Description of the Truck
18
General
21
Conformity Marking
22
Explosion Protection Notice
22
Declaration that Reflects the Content of the Declaration of Conformity
23
Accessories
24
Labelling Points
26
Marking of Trucks in Accordance with "DGUV Rule 113-006" in Germany
29
Nameplate
30
Serial Number
30
Stvzo (Road Traffic Licensing Regulations) Information
31
Nameplate of the Pressure-Tight Housing
32
Nameplate of the Battery
33
Diagnostic Interface
35
Using the Truck
36
Basic Principles for Use in Potentially Explosive Areas
36
Basic Principles for Use in Areas Where a Risk Is Posed by Explosive Materials
39
Temperature Classes
41
Transporting Explosive Materials
41
Commissioning
42
Intended Use
42
Proper Use During Towing
43
Improper Use: Use in Potentially Explosive Areas
43
Improper Use: Use in Areas Where a Risk Is Posed by Explosive Materials
43
Place of Use: Use in Potentially Explosive Areas
46
Place of Use: Use in Areas at Risk from Explosive Substances
49
Parking in Temperatures below -10 °C
53
Using Working Platforms
53
Information about the Documentation
55
Scope of the Documentation
55
Supplementary Documentation
56
Issue Date and Topicality of the Operating Instructions
57
Copyright and Trademark Rights
57
Explanation of Signal Terms Used
57
List of Abbreviations
58
Definition of Directions
60
Schematic Views
61
Environmental Considerations
62
Packaging
62
Disposal of Components and Batteries
62
Safety
63
Definition of Responsible Persons
64
Operating Company
64
Competent Person for Explosion Protection Checks
65
Drivers
66
Basic Principles for Safe Operation
69
Insurance Cover on Company Premises
69
Modifying and Retrofitting
69
Changes to the Overhead Guard and Roof Loads
71
Warning Regarding Non-Original Parts
71
Damage, Defects and Misuse of Safety Systems
72
Tyres
73
Medical Equipment
74
Exercise Caution When Handling Gas Springs and Accumulators
75
Length of the Fork Arms
75
Residual Risk
77
Residual Dangers, Residual Risks
77
Special Risks Associated with Using the Truck and Attachments
79
Overview of Hazards and Countermeasures
80
Danger to Employees
82
Safety Tests
84
Carrying out Regular Inspections on the Truck
84
Explosion-Protection Checks
85
Testing the Electrical System
86
Insulation Testing
86
Safety Regulations for Handling Consumables
88
Permissible Consumables
88
Oils
88
Hydraulic Fluid
89
Battery Acid
90
Disposal of Consumables
91
Emissions
92
Noise Emissions
92
Overviews
95
Overview
96
Driver's Compartment
98
Shelves
100
Operating Devices and Display Elements
102
Display-Operating Unit "STILL Easy Control
102
Explosion-Protection Warning Lights
104
Battery Isolating Switch
104
Emergency off Switch
106
Reset Button
106
Multi-Lever Operation
107
Double Mini-Lever
108
Triple Mini-Lever
110
Quadruple Mini-Lever
112
Fingertip
114
Joystick 4Plus
115
Travel Direction Selector and Indicator Module (Variant)
116
Operation
117
Checks and Tasks before Daily Use
118
Visual Inspections and Function Checking
118
Climbing into and out of the Truck
122
Climbing in and out of Trucks When the Driver's Compartment Is Raised (Variant)
123
Safety Information Regarding Electrostatic Charge
125
Adjusting the Driver's Seat and Armrest
125
Adjusting the Steering Column
126
Switching on the Battery Isolating Switch
126
Adjusting the Swivelling Display-Operating Unit (Variant)
127
Function Checking of the Assistance Systems
129
Unlock the Emergency off Switch
130
Checking the Emergency off Function
130
Operating the Signal Horn
131
Operating the Pneumatic Signal Horn
131
Using the Driver's Cab
132
Checking the Brake Oil Level
133
Checking the Brake System for Correct Function
136
Warming up the Hydraulic Oil at Cold Ambient Temperatures
138
Checking the Steering System for Correct Function
139
Driver's Seat
140
Adjusting the MSG 65/MSG 75 Driver's Seat
140
Adjusting the Seat Backrest
141
Adjusting the MSG 95 Driver's Seat
144
Seat Belt
150
Adjusting the Armrest
153
Switching on
155
Switching on Using the Key Switch
155
Main Screen
155
Switching on Via Push Button (Variant)
156
Display-Operating Unit
158
Operating the Display-Operating Unit
158
Alternative Position of the Display-Operating Unit (Variant)
159
Access Authorisation with PIN Code (Variant)
161
Access Authorisation for the Fleet Manager (Variant)
162
Pre-Shift Check
167
Description of the Pre-Shift Check (Variant)
167
Process
168
All Questions
169
Defining the Question Sequence
170
Displaying the History
172
Defining the Shift Start
174
Resetting the Truck Restrictions
178
Driver Profiles
181
Driver Profiles (Variant)
181
Selecting Driver Profiles
181
Creating Driver Profiles
183
Renaming Driver Profiles
185
Deleting Driver Profiles
188
Lighting
190
Retrofitting Lighting Equipment
190
Meaning of the Symbols
190
Driving Lights
191
Working Spotlights
192
Working Spotlight for Reverse Travel (Variant)
193
Turn Indicators
193
Hazard Warning System
195
Stvzo Equipment
196
Rotating Beacon
197
STILL Safetylight® and STILL Safetylight 4Plus® (Variants)
197
Warning Zone Light and Warning Zone Light Plus (Variants)
198
Efficiency and Drive Modes
200
Blue-Q (Variant)
200
Switching Blue-Q on and off
202
Configuring Blue-Q
203
STILL Classic and Sprint Mode
203
Driving
205
Safety Regulations When Driving
205
Roadways
207
Driving on Ascending and Descending Gradients
208
Hazardous Areas
209
Selecting Drive Programmes 1 to
209
Selecting Drive Programme a or B
209
Configuring Drive Programmes a and B
210
Selecting the Drive Direction
212
Neutral Position
212
Actuating the Drive Direction Switch with the Multiple-Lever Version
213
Actuating the Drive Direction Switch with the Mini-Lever Version
213
Actuating the Drive Direction Switch with the Fingertip Version
213
Joystick 4Plus Version
214
Indicator Module Version
215
Starting Drive Mode
215
Changing the Drive Direction
216
Starting Drive Mode, Dual Pedal Version (Variant)
217
Operating the Service Brake
219
Actuating the Electric Parking Brake
221
Malfunctions in the Electric Parking Brake
225
Steering
229
Reducing Speed When Turning (Curve Speed Control)
230
Speed Reduction When the Cab Door Is Open
231
Speed Restriction (Variant)
232
Cruise Control (Variant)
234
Deactivating Cruise Control
237
Parking
239
Parking the Truck Securely and Switching It off
239
Wheel Chock (Variant)
242
Lifting
243
Lifting System Variants
243
Lift Mast Versions
243
Operating Devices for the Lifting System
244
Controlling the Lifting System Using Multi-Lever Operation
246
Controlling the Lifting System Using a Double Mini-Lever
248
Controlling the Lifting System Using a Triple Mini-Lever
250
Controlling the Lifting System Using a Quadruple Mini-Lever
252
Controlling the Lifting System Using the Fingertip
252
Controlling the Lifting System Using the Joystick 4Plus
255
Dynamics of the Hydraulic Movements
258
Selecting Load Programs 1 to
259
Fork Wear Protection (Variant)
260
Changing the Fork Arms
261
Installation
263
Fork Extension (Variant)
264
Operation with Reversible Fork Arms (Variant)
266
Malfunctions During Lifting Mode
268
Hydraulic Blocking Function
269
Handling Loads
271
Safety Regulations for Handling Loads
271
Capacity Rating Plate
272
Picking up Loads
276
Danger Area
277
Transporting Pallets
278
Transporting Suspended Loads
279
Transporting Swinging Loads
280
Picking up a Load
281
Determining Visibility Conditions When Driving with a Load
284
Transporting Loads
285
Shake Function (Variant)
286
Setting down a Load
291
Driving on Ascending and Descending Gradients
292
Driving Onto Lifts
293
Driving on Loading Bridges
294
Lift Height-Dependent Assistance Systems
296
Optical Lift Height Measuring System (Variant)
296
Eliminating Malfunctions
298
Lift Height Display (Variant)
300
Easy Target (Variant)
300
Configuring Easy Target
301
Operating Easy Target
304
Intermediate Lift Cut-Out (Variant)
308
Lift Transition Damping
313
Lift Mast End-Stop Damping (Variant)
313
End Lift Cut-Out (Variant)
314
Speed Reduction When the Fork Carriage Is Raised (Variant)
317
Electrical Fork Wear Protection (Variant)
322
Tilt Angle-Dependent Assistance Systems
325
Mast Tilt Angle Display (Variant)
325
Tilt End Stop Damping (Variant)
325
Automatic Mast Vertical Positioning (Variant)
325
Calibrating the Automatic Mast Vertical Positioning
325
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
327
Load-Dependant Assistance Systems
330
Overload Detection (Variant)
330
Dynamic Load Control 1 (Variant)
330
Dynamic Load Control 2 (Variant)
330
Load Measurement (Variant)
336
Calibrating the Load Measurement
337
Precision Load Measurement (Variant)
339
Tare Function (Variant)
341
Total Load (Variant)
343
Zeroing the Assistance Systems
346
Zeroing Process
346
Depressurising the Hydraulic System
349
Need to Depressurise the Hydraulic System
349
Wizard for Depressurising the Hydraulic System
350
Depressurising the Hydraulic System Using Multi-Lever Operation
352
Depressurising the Hydraulic System Using Multi-Lever Operation and the 5Th and 6Th Function
353
Depressurising the Hydraulic System Using a Double Mini-Lever
354
Depressurising the Hydraulic System Using the Double Mini-Lever and the 5Th Function
355
Depressurising the Hydraulic System Using a Triple Mini-Lever
356
Depressurising the Hydraulic System Using the Triple Mini-Lever and the 5Th Function
357
Depressurising the Hydraulic System Using a Quadruple Mini-Lever
358
Depressurising the Hydraulic System Using the Quadruple Mini-Lever and the 5Th Function
359
Depressurising the Hydraulic System Using the Fingertip
360
Depressurising the Hydraulic System Using the Fingertip and the 5Th Function
361
Depressurising the Hydraulic System Using the Joystick 4Plus
362
Depressurising the Hydraulic System Using the Joystick 4Plus and the 5Th Function
363
Special Feature for Clamping Attachments
364
Exiting the Wizard
365
Attachments
366
Fitting Attachments
366
Mounting Attachments
368
General Instructions for Controlling Attachments
370
Attachment Example for the Connection of the Auxiliary Hydraulics
371
Adjusting the Hydraulic Speed for Attachments
371
Clamp Locking Mechanism (Variant)
375
Controlling Attachments Using Multi-Lever Operation
377
Controlling Attachments Using Multi-Lever Operation and the 5Th and 6Th Function
379
Controlling Attachments Using a Double Mini-Lever
381
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
383
Controlling Attachments Using a Triple Mini-Lever
385
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
387
Controlling Attachments Using a Quadruple Mini-Lever
389
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
391
Controlling Attachments Using the Fingertip
392
Controlling Attachments Using the Fingertip and the 5Th Function
394
Controlling Attachments Using the Joystick 4Plus
396
Controlling Attachments Using the Joystick 4Plus and the 5Th Function
399
Picking up a Load Using Attachments
401
Auxiliary Equipment
402
General Note
402
Fleetmanager (Variant)
402
Shock Recognition (Variant)
402
Driver Restraint Systems (Variants)
402
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
403
Actuating the Windscreen Washer (Variant) in the Category-2 Version
405
Filling the Washer System
405
Operating the Rear Window Heating
406
Ceiling Sensor (Variant)
407
Fire Extinguisher (Variant)
412
Run-On Time for Additional Devices
412
SVI STILL Vehicle Interface (Variant)
414
Cab
425
Opening and Closing the Cab Door
425
Opening and Closing the 180° Cab Door (Variant)
425
Opening and Closing the Side Window
431
Turning the Interior Lighting on or off (Variant)
432
Radio (Variant)
432
Heating System (Variant)
433
Changing Fuses
435
Clipboard (Variant)
436
Push-Up Roof Window (Variant)
436
Sun Visor and Sun Blind
438
Trailer Operation
439
Safety Information for Trailer Operation
439
Towed Load
440
Coupling Pin in the Counterweight
441
Coupling the Trailer
441
Uncoupling the Trailer
442
Automatic Tow Coupling
443
Towing Trailers
448
Cold Store Application
449
Display Messages
454
Behaviour When the Explosion-Protection Warning Lights Are Illuminated
454
Messages
456
Messages about Operation
456
Messages about the Truck
465
Procedure in Emergencies
467
Emergency Shutdown
467
Actuating the Reset Button after Automatic Emergency Shutdown
468
Procedure if Truck Tips over
470
Emergency Hammer
470
Emergency Driving Via the Drive Direction Switch/Drive Direction Selection Lever
471
Emergency Lowering
472
Emergency Actuation of the Electric Parking Brake
474
Towing
476
Safety Information
476
Connecting and Disconnecting the Battery
480
Safety Instructions for Connecting and Disconnecting the Battery Male Connectors
480
Connecting the Battery Male Connector
481
Disconnecting the Battery Male Connector
483
Handling the Battery
485
Safety Regulations for Handling the Battery
485
Parking the Truck Securely
486
Maintenance Personnel
486
Maintaining the Battery
490
Checking the Battery Condition, Acid Level and Acid Density
491
Checking the Battery Charging State and Calibrating the Battery Charge Indicator
493
Charging the Lead-Acid Battery
496
After Charging
500
Equalising Charging to Preserve the Battery Capacity
501
Battery Maintenance Indicator for Lead-Acid Batteries (Variant)
502
Handling the Gel Battery
503
Replacing and Transporting the Battery
508
General Information on Replacing the Battery
508
Changing to a Different Battery Type
509
Wire Cross-Section of the Battery Cable on the "High Performance" Variant
510
Opening and Closing the Battery Door
511
Replacing the Battery Using a Truck
514
Removing the Battery
514
Installing the Battery
516
Replacing the Battery Using a Change Frame (Variant)
518
Transporting the Lead-Acid Battery by Crane
523
Cleaning the Truck
524
Note on Flame Proof Enclosures
524
Cleaning the Electrical System
527
Cleaning Load Chains
528
Cleaning the Windows
529
After Cleaning
529
Transporting the Truck
530
Transport
530
Crane Loading
533
Decommissioning
534
Safety Information for Shutting down and Restarting
534
Decommissioning and Storing the Truck
534
Using after Storage or Decommissioning
536
Maintenance
539
Safety Regulations for Maintenance
540
General Information
540
Working on the Hydraulic Equipment
541
Working on the Electrical Equipment
541
Safety Devices
541
Set Values
541
Lifting and Jacking up
542
Working at the Front of the Truck
542
General Maintenance Information
544
Personnel Qualifications
544
Maintenance of the Explosion Protection Components
545
Information for Carrying out Maintenance
547
Setting up and Adjusting the Due Date Counter for Maintenance and Safety Checks
549
Maintenance by the Operating Company: Explosion-Protection Components - 150 Hours/ Monthly
551
Maintenance by the Authorised Service Centre: Explosion-Protection Components - 1000 Hours/Yearly
552
Maintenance - 1000 Hours/Yearly
553
Maintenance - 3000 Hours/Every Two Years
557
Ordering Spare Parts and Wearing Parts
557
Quality and Quantity of the Required Operating Materials
558
Lubrication Plan
559
Maintenance Data Table
560
Preserving Operational Readiness
564
Changing the Light Bulbs and Warning Units
564
Lubricating the Joints and Controls
565
Checking the Battery Interlock and the Battery Door Interlock
565
Maintaining the Seat Belt
566
Checking the Driver's Seat
567
Checking the Antistatic Paint Layer
569
Servicing the Heating System or Air Conditioning
570
Servicing Wheels and Tyres
572
Servicing the Steering Axle
573
Checking the Battery
574
Adjusting the Warning Zone Light
575
Replacing the Fuses
575
Checking the Hydraulic System for Leak Tightness
576
Checking the Hydraulic Oil Level
578
Lubricating the Lift Mast and Roller Track
580
Preserving Operational Readiness for Cold Store Application
580
1000-Hour Maintenance/Annual Maintenance
581
Other Work that Must be Carried out
581
Checking the Lift Cylinders and Connections for Leaks
581
Checking the Fork Arms
581
Checking the Reversible Fork Arms
583
Checking the Double Pedal
584
Checking the Battery Changeover Frame
584
Technical Data
585
Ergonomic Dimensions
586
Dimensions
587
VDI Datasheet for RX60-35 (Plus)/600
589
Electric Motor
592
VDI Datasheet for RX60-40 (Plus) and RX60-40 (Plus)/600
594
Basic Dimensions
595
Performance Data
596
VDI Datasheet for RX60-45 (Plus) and RX60-45 (Plus)/600
599
VDI Datasheet for RX60-50 (Plus) Li-Ion and RX60-50 (Plus)/600
604
Eco-Design Requirements for Electric Motors and Variable Speed Drives
608
Battery Specifications
609
Information on the Auxiliary Hydraulics
611
Advertisement
Advertisement
Related Products
Still RX60-40
Still RX60-40/600
Still RX60-40 Plus
Still RX60-45
Still RX60-45/600
Still RX60-45 Plus
Still RX60-45 Plus/600
Still RX60-35/600
Still RX60-50
Still RX60-50/600
Still Categories
Forklifts
Trucks
Tractor
Industrial Equipment
Camera Accessories
More Still Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL