Still RCD 25 Plus Manuals

Manuals and User Guides for Still RCD 25 Plus. We have 1 Still RCD 25 Plus manual available for free PDF download: Original Instructions Manual

Still RCD 25 Plus Original Instructions Manual (232 pages)

IC Truck

Brand: Still | Category: Forklifts | Size: 23 MB

Table of Contents
5
Introduction
13
Your Industrial Truck
14
Technical Description
14
General
15
Conformity Marking
16
Declaration that Reflects the Content of the Declaration of Conformity
17
Nameplate
18
Serial Number
18
Using the Truck
19
Commissioning
19
Intended Use
20
Improper Use
21
Precautions
22
Description of Use and Climatic Conditions
22
Using Working Platforms
23
Information about Documentation
24
Documentation Scope
24
Supplementary Documentation
24
Issue Date and Topicality of the Operating Instructions
25
Copyright and Trademark Rights
25
Explanation of Signal Terms Used
26
Date of Edition and Latest Update of this Manual
27
List of Abbreviations
27
Definition of Directions
29
Illustrations
29
Environmental Considerations
30
Packaging
30
Disposal of Components and Batteries
30
Safety
31
Safety Guidelines
32
Stability
34
In the Case of Tip-Over
34
Definition of Terms Used for Responsible Persons
35
Specialist
35
Operating Company
35
Drivers
36
Basic Principles for Safe Operation
38
Insurance Cover on Company Premises
38
Modifications and Retrofitting
38
Changes to the Overhead Guard and Roof Loads
40
Warning Regarding Non-Original Parts
40
Damage, Faults
40
Damage, Defects and Misuse of Safety Systems
41
Medical Devices
41
Tyres
41
Length of the Fork Arms
42
Exercise Caution When Handling Gas Springs and Accumulators
43
Residual Risks
44
Residual Dangers, Residual Risks
44
Special Risks Associated with Using the Truck and Attachments
45
Overview of Hazards and Countermeasures
48
Danger to Employees
50
Safety Tests
52
Carrying out Regular Inspections on the Truck
52
Insulation Testing
52
Checking the Diesel Engine Emissions
53
Safety Regulations for Handling Consumables
54
Permissible Consumables
54
Hydraulic Fluid
54
Battery Acid
54
Oils
55
Diesel Fuel
56
Coolant and Cooling Fluid
58
Brake Fluid
58
Disposal of Consumables
60
Noise Level
60
Frequency Characteristics for Vibrations Imparted to the Human Body
60
Exhaust Gases
61
Heat
62
Radiation
62
Emergency Exit for Models with Rear Window
62
Manually Lowering the Fork Arms with ISO
63
Safety Regulations Relative to Forklift Use
64
Safety Regulations When Driving
65
Safety Regulations in Case of Accidental Lateral Tipping
66
Overview
67
General View
68
Controller and Display Unit
69
Warning Label Diagram
70
Display Unit
71
Switch Panel
72
Relays and Fuses Overview
73
Operation
77
Service Plan before First Start
78
Instructions for Running-In
78
Pre-Shift Checks
79
Daily Inspection Items
80
Mounting/Dismounting
82
Seat Belt Status and Performance Checks
83
Checking Condition and Performance
83
Adjusting the Seat and Seat Belt
83
Seat Belt Monitoring and Alarm Function
86
Operating the Horn
87
Checking the Steering System for Correct Function
88
Adjusting the Steering Column
88
Keypad（*Option
90
RFID Keypad
90
RFID Keypad Usage and Settings
90
Starting the Engine
94
Engine Shutdown
96
Driving
97
Travelling Forwards
97
Travelling Backwards
97
Changing the Drive Direction
98
Inching Control
98
Starting on an Incline
99
Parking
100
Steering System
100
Brake System
101
Setting the Display Unit
102
Bonnet - Open - Closed
104
Gas Spring with Locking Function - Optional
106
Diesel Particulate Filter Regeneration
106
Lifting Devices and Attachments
111
Operating the Lifting Device
111
Operating Attachments
112
Transporting Loads
114
Load Centre Distance and Load Capacity
114
Capacity Rating Plate
114
Additional Capacity Rating Plate
117
Adjusting the Fork Spacing
118
Picking up a Load
119
Transporting Pallets
120
Transporting Suspended Loads
120
Picking up a Load
121
Transporting Loads
125
Setting down Loads
126
Driving on Ascending and Descending Gradients
128
Driving on Loading Bridges
129
Driving on Lifts
130
Tow Coupling
130
Leaving the Truck Temporarily
131
Before Exiting the Truck
132
Operation in Special Operating Situations
134
Transport
134
Use a Truck or Flatbed Trailer to Carry the Forklift Truck
136
Towing
137
Loading and Unloading the Truck
139
Lifting Eye Bolts
139
Lifting the Truck with a Crane
141
Storing the Truck
144
Shutting down and Storing the Truck
144
Returning to Service after Decommissioning
145
Disposal of Old Trucks
147
Maintenance
149
Safety Information for Inspection and Maintenance Work
150
General Information
151
Common Rail Engine Safety Warnings
152
Engine Emission Requirements (*China IV)
153
List of Emission Parts and Components under Warranty (China IV)
153
In-Use Compliance Inspection (*China IV)
153
Inspection and Maintenance Data
154
Recommended Fuels and Oils
155
Regular Maintenance
156
Service Plan (Weichai WP3.2)
157
First Service Schedule (Weichai WP3.2)
157
Hour Service Plan ( or at Least Once Every 6 Months )
158
1000 Hour Service Plan ( or at Least Once Every 1 Year )
159
2000 Hour Service Plan ( or at Least Once Every 2 Year )
162
3000 Hour Service Plan ( or at Least Once Every 3 Years )
163
Service Plan (Doosan D24 EU5)
164
First Service Schedule ( Doosan D24 EU5 )
164
Hour Service Plan ( or at Least Once Every 6 Months )
165
1000 Hour Service Plan ( or at Least Once Every 1 Year )
166
3000 Hour Service Plan ( or at Least Once Every 3 Years )
169
5000 Hour Service Plan
170
Cleaning the Truck
171
Internal Combustion Engine - Weichai
172
Checking the Engine Oil Level
172
Changing the Air Filter Insert and Checking the Vacuum Switch
172
Cleaning the Air Filter Insert
173
Emptying the Fuel Filter/Water Trap
174
Charging the Fuel System
176
Checking and Cleaning the Radiator Fins
178
Checking the Coolant Level
179
Internal Combustion Engine - Doosan D24 EU5
180
Checking the Engine Oil Level
180
Replenishment of Engine Oil
180
Bleeding Air from the Diesel Filter Fine Filter
181
Emptying Water in the Fuel Filter/Water Trap
182
Checking the Coolant Level
184
Drive Mechanism and Transmission System
185
Replacing the Fine Hydraulic Transmission Oil Filter
185
Changing the Hydraulic Transmission Crude Oil Filter
185
Clean the Crude Oil Filter of the Hydraulic Transmission Gear
186
Changing the Oil of the Hydraulic Transmission Gear
187
Checking the Transmission Gear and Drive Axle for Leaks
188
Checking the Oil Level of the Hydraulic Transmission
188
Change the Drive Axle Gearbox Oil
189
Checking the Drive Axle Gearbox Oil
190
Check the Installation of the Engine, Hydraulic Transmission Gear and Drive Axle
191
Checking the Installation of the Drive Axle
191
Checking the Brake Fluid Level in the Brake Fluid Reservoir
191
Checking the Joystick Bellows
192
Adjust Joysticks
192
Checking the Wheels
193
Check the Tyre Inflation Pressure
194
Tightening the Wheel Nuts
195
Changing Wheels
195
Checking the Condition of the Antistatic Belt
197
Clean and Lubricate the Steering Axle
198
Chassis and Bodywork
199
Checking the Connecting Bolts of the Drive Axle and Lift Mast
199
Checking the Bonnet Locking Devices
199
Driver's Cab
200
Checking the Pedal Group for Ease of Movement and Lubricating as Required
200
Checking Other Bearings and Connections and Lubricating
200
Checking that the Brake System Is Functioning Properly
200
Electrics/Electronics
203
Checking the Control Unit for Dirt
203
Checking the Battery Status
203
Checking the Condition and Tightness of Cables and Connections
204
Checking the Fuse Box
205
Hydraulics
206
Checking the Hydraulic System for Leaks
206
Replacing the Suction Filter
206
Replacing the Return Oil Filter
207
Checking the Hydraulic Oil Level
208
Changing the Hydraulic Oil
208
Checking Installation of the Tilt Cylinder
210
Lubricating Tilt Cylinder Bearings
210
Lifting System
211
Checking the Fork Arms and the Fork Arm Quick Release Apparatus
211
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder
212
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray
213
Lubricating the Lift Mast and Chains with Chain Spray
214
Special Equipment
216
Checking the Preload of the Double Hoses (if Equipped with Attachments)
216
Cleaning and Lubricating the Sideshift Forks* and Checking Connections
216
Technical Datasheet
219
Dimensions Overview
220
Technical Datasheet ( WEICHAI)
221
Technical Datasheet ( Doosan D24 EU5 )
224

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