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User Manuals: Still FM-X EW Series Electric Reach Truck
Manuals and User Guides for Still FM-X EW Series Electric Reach Truck. We have
1
Still FM-X EW Series Electric Reach Truck manual available for free PDF download: Original Instructions Manual
Still FM-X EW Series Original Instructions Manual (360 pages)
Reach trucks
Brand:
Still
| Category:
Forklifts
| Size: 17 MB
Table of Contents
Table of Contents
5
1 Foreword
13
Your Truck
14
General
14
CE Labelling
14
EC Declaration of Conformity in Accordance with Machinery Directive
15
Accessories
16
Labelling Points
17
Nameplate
18
Production Number
19
Nameplate of a Lithium-Ion Battery
19
Using the Truck
20
Commissioning
20
Proper Usage
20
Intended Use of the Lithium-Ion Battery (Variant)
20
Impermissible Use
21
Place of Use
21
Parking in Temperatures below -10°C
22
Fm-X
22
Using Working Platforms
23
Information about the Documentation
24
Documentation Scope
24
Fm-X
24
Supplementary Documentation
25
Issue Date and Topicality of the Operating Instructions
26
Copyright and Trademark Rights
26
Explanation of Information Symbols Used
26
Fm-X
26
List of Abbreviations
27
Defining Directions
29
Fm-X
29
Schematic Views
30
Environmental Considerations
31
Packaging
31
Disposal of Components and Batteries
31
Fm-X
32
2 Safety
33
Definition of Responsible Persons
34
Operating Company
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Special Notes When Using Lithium-Ion Batteries (Variant)
37
Changes and Retrofitting
41
Modifications to the Overhead Guard and Cabs
43
Seat Belt
43
Safety Information for FM-X Wide, Extra Wide (W, EW)
44
Warning Regarding Non-Original Parts
44
Damage, Defects and Misuse of Safety Systems
45
Wheels and Tyres
45
Medical Equipment
46
Exercise Caution When Handling Gas Springs and Accumulators
47
Length of the Fork Arms
47
Residual Risk
49
Residual Dangers, Residual Risks
49
Special Risks Associated with Using the Truck and Attachments
50
Overview of Hazards and Countermeasures
52
Danger to Employees
55
Safety Tests
56
Carrying out Regular Inspections on the Truck
56
Insulation Testing
56
Safety Regulations for Handling Consumables
57
Permissible Consumables
57
Oils
58
Hydraulic Fluid
59
Battery Acid
60
Brake Fluid
61
Disposal of Consumables
62
Commissioning the Fleetmanager™ (Variant)
63
Activating the Access Control after Delivery of the Truck
63
Emissions
63
3 Overviews
67
Overview
68
Overview of the Driver's Compartment
69
Shelves and Cup Holders
70
Operating Devices and Display Elements
71
Display and Operating Unit
71
Operating Status Displays on the Display and Operating Unit
72
Display Messages
73
Entering Truck Operating Data Via the Display and Operating Unit
77
Lithium-Ion Battery Display
82
Operating Devices for Hydraulic and Traction Functions
82
Joystick 4Plus
83
Fingertip
84
4 Operation
85
Testing and Activities before Daily Use
86
Visual Inspections and Function Checking
86
Climbing into and out of the Truck
89
Adjusting the MSG 65/MSG 75 Driver's Seat
91
Adjusting the Steering Column
95
Filling the Washer System (Variant)
96
Unlocking the Emergency off Switch
96
Switching on the Key Switch
97
Access Authorisation with PIN Code (Variant)
99
Operating the Signal Horn
100
Checking the Brake System for Correct Function
100
Checking the Steering System for Correct Function
102
Checking the Emergency off Function
102
Checking the "Automatic Tilting Centre Position" (Variant) for Correct Function
103
Lighting
104
STILL Safetylight (Variant)
104
Switching the Working Spotlights (Variant) on and off
105
Efficiency and Drive Modes
106
Blue-Q Efficiency Mode
106
OPTISPEED - Continuously Variable Reduction in Driving Speed or Hydraulic Functions (Variant)
106
Driving
108
Safety Regulations When Driving
108
Roadways
110
Side Chassis Supports
113
Enabling Truck Functions Using the Foot Switch and Seat Switch
113
Setting the Drive Programme
116
Selecting the Drive Direction
117
Actuating the Drive Direction Switch, Joystick 4Plus
118
Actuating the Drive Direction Switch, Fingertip
118
Starting Drive Mode, Single-Pedal Version
119
Starting Drive Mode, Dual-Pedal Version (Variant)
121
Operating the Service Brake
123
Applying the Electromagnetic Parking Brake
124
Steering
126
Emergency Operation of the Reach Measurement System
127
Parking
130
Parking the Truck Securely
130
Lifting
131
Lifting System Variants
131
Lift Mast Versions
131
Lifting System Operating Devices
132
Joystick 4Plus Lifting System
133
Fingertip Lifting System
136
Automatic Lift Cut out (Variant)
138
Reach-Lower Lock (Variant)
140
Automatic Centre Position (Variant)
141
Speed Limitation Safety Function
143
Changing the Fork Arms
143
Fork Extension (Variant)
146
Load Backrest (Variant)
147
Working Platforms
148
Malfunctions in Lifting Mode
148
Handling Loads
150
Safety Regulations When Handing Loads
150
Before Picking up a Load
150
Picking up Loads
152
Danger Area
154
Transporting Pallets
155
Transporting Suspended Loads
155
Picking up a Load
156
Transporting Loads
159
Setting down Loads
161
Driving on Upward and Downward Gradients
163
Driving Onto Lifts
163
Attachments
165
Fitting Attachments
165
Releasing the Pressure from the Auxiliary Hydraulics
167
General Instructions for Controlling Attachments
168
Controlling Attachments (Variant) Using the Joystick 4Plus (5Th/6Th Hydraulic Function
169
Controlling Attachments (Variant) with the Fingertip (5Th/6Th Hydraulic Function)
172
Operating the Clamp Locking Mechanism (Variant) with a Joystick 4Plus
174
Operating the Clamp Locking Mechanism (Variant) with the Fingertip Switch
176
Picking up a Load Using Attachments
177
Auxiliary Equipment
178
Fleetmanager (Variant)
178
Shock Recognition (Variant)
178
Active Load Stabilisation als (Variant)
178
Optical Height Measuring System (Variant)
180
Load Measurement (Variant)
185
Speed Limitation Based on Lift Height
187
Button for Speed Limitation, Creep Speed (Variant)
188
Camera/Monitor System (Variant)
188
Electrical Adjustment Mechanism for the Driver's Compartment (Variant)
189
Overhead Guard with Optimised Visibility (Variant)
190
Clipboard (Variant)
191
Battery Change Frame (Variant)
191
General
191
Safe Handling
192
Load Capacity
192
Area of Application
192
Adjusting the Transfer Height
193
Locking the Battery Change Frame
193
Battery Replacement Area
194
Lift Height Preselector/Easy Target (Variant)
196
General
196
Definition of Terms
197
AUTO MODE Function
198
Operating the Lift Height Preselector
201
Teach-In, General
204
Performing a Teach-In
205
Easy Target/Easy Target Plus (Variants)
208
Approaching Target Heights Using "Easy Target
210
Positioning the Fork Horizontally Using "Easy Target Plus
211
Cab (Variant)
212
General Information about the Cab
212
Opening the Cab Door
213
Closing the Cab Door
214
Cab Operating Devices
215
Cab Interior Lighting (Variant)
216
Heating System in the Cab (Variant)
216
Emergency Exit Window in the Cab
219
Cold Store Application
219
General
219
Areas of Application
220
Description of the Cold Store Equipment
221
Battery in the Cold Store
222
Impermissible Use of the Lithium-Ion Battery in the Shock Cold Store (-45°C)
222
Before Entering the Cold Store
223
Procedure in Emergencies
224
Emergency Shutdown
224
Procedure if Truck Tips over
225
Emergency Lowering
226
Towing
227
Connecting and Disconnecting the Battery Male Connector
229
Connecting the Battery Male Connector
229
Disconnecting the Battery Male Connector
230
Handling the Lead-Acid Battery
231
Safety Regulations When Handling the Battery
231
Maintaining the Battery
234
Checking the Battery Condition, Acid Level and Acid Density
235
Checking the Battery Charge Status
237
Charging the Battery
237
Equalising Charging to Preserve the Battery Capacity
240
Handling the Lithium-Ion Battery (Variant)
242
Safety Regulations for Handling the Lithium-Ion Battery
242
Approved Lithium-Ion Batteries
245
Lithium-Ion Batteries "GGS Li-Ion 48 V (BG4)" 9.8 Kwh and 39.2 Kwh
246
Regulations for Storing Lithium-Ion Batteries
247
Checking the Battery Charge Status (Lithium-Ion Battery)
248
Charging the Lithium-Ion Battery Upon Delivery
250
Charging the Lithium-Ion Battery
251
Recommissioning the Lithium-Ion Battery Following Deep Discharge
253
Replacing and Transporting the Battery
254
Commissioning Batteries that Are Delivered Separately
254
Alternating between a Lead-Acid Battery and a Lithium-Ion Battery
255
General Information on Battery Replacement
256
Actuating the Battery Lock
258
Adjusting the Battery Lock
259
Special Notes for Installing the Lithium-Ion Battery
261
Replacing the Battery Using a Lifting Device
261
Changing the Battery Using the Internal Roller Channel (Variant)
266
Setting the Battery Data (Lead Acid Batteries)
271
Transporting the Battery Using a Lifting Device (Lead Acid Batteries)
273
Transporting the Battery Using a Lifting Device (Lithium-Ion Batteries)
275
Cleaning the Truck
276
Cleaning the Electrical System
279
Cleaning Load Chains
280
Cleaning Panes of Glass and Mirrors
280
After Cleaning
281
Transporting the Truck
281
Transportation
281
Crane Loading (Standard Truck with Overhead Guard)
284
Crane Loading (Trucks with a Cab)
288
Decommissioning
294
Shutting down and Storing the Truck
294
Re-Commissioning after Shutdown
295
5 Maintenance
297
Safety Regulations for Maintenance
298
General Information
298
Working on the Hydraulic Equipment
298
Working on the Electrical Equipment
298
Safety Devices
299
Set Values
299
Lifting and Jacking up
299
Working at the Front of the Truck
300
General Maintenance Information
301
Personnel Qualifications
301
Information for Carrying out Maintenance
302
Maintenance - 1000 Hours/Year
305
Maintenance - 3000 Hours/Every Two Years
309
Additional Maintenance Guidelines for Using the Truck in a Cold Store - 500 Hours or Every 12 Weeks
309
Ordering Spare Parts and Wearing Parts
310
Quality and Quantity of the Required Operating Materials
310
Maintenance Data Table
311
Maintaining Operational Readiness
312
Checking the Driver's Seat
312
Maintaining Wheels and Tyres
313
Checking the Hydraulic System for Leaks
314
Greasing the Lift Mast and Roller Tracks
315
Checking the Battery Change Frame (Variant)
315
Replacing the Heating System Filter for the Cab (Variant)
316
Maintenance for Trucks Used in Cold Stores
317
Maintenance Tasks for Lithium-Ion Batteries
317
6 Technical Data
319
Dimensions
320
VDI Datasheet for FM-X 10 / Li-Ion (N), FM-X 12 / Li-Ion (N)
321
VDI Datasheet for FM-X 14 / Li-Ion (N, W, EW)
325
VDI Datasheet for FM-X 17 / Li-Ion (N, W, EW)
330
VDI Datasheet for FM-X 20 / Li-Ion (N, W, EW)
335
VDI Datasheet for FM-X 20 HD / Li-Ion
340
VDI Datasheet for FM-X 25 / Li-Ion (W, EW)
344
Wheels and Tyres
347
Battery Specifications for Lithium-Ion Batteries
348
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