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Staheli West DewPoint 331 Manuals
Manuals and User Guides for Staheli West DewPoint 331. We have
1
Staheli West DewPoint 331 manual available for free PDF download: Owner's Manual
Staheli West DewPoint 331 Owner's Manual (216 pages)
Hay steamer
Brand:
Staheli West
| Category:
Farm Equipment
| Size: 21 MB
Table of Contents
Table of Contents
4
Dewpoint 331 Operator Training
10
Warranty Information
12
Safety
13
Safety Decals
14
Tractor Requirements
16
Machine Faults
17
Safe Procedures
18
Boiler Jurisdiction
20
Boiler Safety Test
21
Pre-Operation Requirements
25
Water
26
Source Selection and Water Sampling
26
Analysis and Treatment Equipment Specification
26
Water System Equipment Setup
27
Water Transportation
28
Water Softener
29
Reverse Osmosis Unit
30
Water Setup
31
Water Equipment Selection
32
Water Treatment Chemical
34
Water Quality/Blowdown Principles
35
Water Quality Settings
37
Baler Preparation
38
Install Baler Hardware
38
Install Cameras on Baler
38
Install Bale Moisture Monitor on Baler
38
Dewpoint Machine Preparation
39
Install Optional/Custom Equipment
39
Install Cameras on Dewpoint Machine
39
Valve Inspection
40
Actuator Inspection
41
Wheel Inspection
43
Tractor Preparation
43
Dewpoint Hookup to Tractor
45
Dewpoint Hookup to Baler
46
Fill Fuel Tanks
47
Fill Water Tanks
48
Start Dewpoint
49
Burner Tune
50
Brake Controller
51
Operation
53
Dewpoint 331 Operator Training
54
Common Operating Times
56
Touch Screen
57
How to Start Steaming
58
Common Valve Settings
60
Simple Operation
61
Steam Rate Adjustment with a Gazeeka
62
Steam Rate Adjustment Without a Gazeeka
63
Common Operation
64
Short Term Storage (Wet Layup)
65
Keep Hot
66
Blowdown System
67
Water Purge System
69
Steam Purge System
70
Irrigation
71
Cutting
72
Raking
73
Dewpoint Machines
75
Baling with Steam
76
Suggested Moisture with Steam
77
Steaming Different Crops
78
Steam Effects in Different Temperatures
79
Judging Bale Moisture
80
Moisture Sensors
81
Judging Bale Moisture with the Gazeeka Moisture Gauge
82
Judging Bale Moisture Visually
84
Judging Bale Moisture with a Handheld Moisture Probe
85
Judging Bale Moisture after Baling
87
Judging Bale Temperature
88
Hauling, Stacking, and Storage of Steam-Treated-Hay
89
Hauling and Stacking Steamed Hay During Normal Harvest Operations
89
Stacking High-Temperature Steamed Hay When Weather Is a Threat
89
Technical Information
91
Components Location List
92
Diagram 1
93
Diagram 10
93
Diagram 2
94
Diagram 11
94
Diagram 3
95
Diagram 12
95
Diagram 4
96
Diagram 5
96
Diagram 13
96
Diagram 6
97
Diagram 7
97
Diagram 8
98
Diagram 9
99
Diagram 14
104
Hydraulic Systems
105
Field Work Screen
106
How the 331 Works
107
Machine Specifications
108
Sensors
109
Outputs
113
Actuators
114
Fuses
115
Off Delay Relay
116
Burner Wiring
117
Fuel Pump
118
Troubleshooting
120
How to Reset a Fault
124
Fault 1000: Flame Detected in Standby
125
Fault 1001: Flame Detected in Start
125
Fault 1002: Flame Detected in Pre-Purge
125
Fault 1003: Flame Detected in Purge
125
Fault 1004: Flame Detected in Pre-Ignition
125
Fault 1005: Flame Not Detected in Spark Ignition
126
Fault 1006: Flame Not Detected in Main Ignition
127
Fault 1007: Flame Not Detected in Run
127
Fault 1008: Flame Detected in Post-Purge (See Fault 1000-1004)
127
Fault 1010: Airflow Detected in Standby
127
Fault 1011: Airflow Detected in Start
127
Fault 1012: Airflow Not Detected in Pre-Purge (See Fault 1260)
128
Fault 1013: Airflow Not Detected in Purge
128
Fault 1014: Airflow Not Detected in Pre-Ignition
128
Fault 1015: Airflow Not Detected in Spark Ignition
128
Fault 1016: Airflow Not Detected in Main Ignition
128
Fault 1017: Airflow Not Detected in Run
128
Fault 1018: Airflow Not Detected in Post-Purge
128
Fault 1020: Low Water 1 Detected in Start
129
Fault 1021: Low Water 1 Detected in Pre-Purge
129
Fault 1022: Low Water 1 Detected in Purge
129
Fault 1023: Low Water 1 Detected in Pre-Ignition
129
Fault 1024: Low Water 1 Detected in Spark Ignition
129
Fault 1025: Low Water 1 Detected in Main Ignition
129
Fault 1026: Low Water 1 Detected in Run
129
Fault 1027: Low Water 1 Detected in Post-Purge
129
Fault 1030: Low Water 2 Detected in Start
130
Fault 1031: Low Water 2 Detected in Pre-Purge
130
Fault 1032: Low Water 2 Detected in Purge
130
Fault 1033: Low Water 2 Detected in Pre-Ignition
130
Fault 1034: Low Water 2 Detected in Spark Ignition
130
Fault 1035: Low Water 2 Detected in Main Ignition
130
Fault 1036: Low Water 2 Detected in Run
130
Fault 1037: Low Water 2 Detected in Post-Purge
130
Fault 1040: High Pressure Detected in Start
131
Fault 1041: High Pressure Detected in Pre-Purge
131
Fault 1042: High Pressure Detected in Purge
131
Fault 1043: High Pressure Detected in Pre-Ignition
131
Fault 1044: High Pressure Detected in Spark Ignition
131
Fault 1045: High Pressure Detected in Main Ignition
131
Fault 1046: High Pressure Detected in Run
131
Fault 1047: High Pressure Detected in Post-Purge
131
Fault 1050: Operating Pressure Tripped in Start
132
Fault 1051: Operating Pressure Tripped in Pre-Purge
132
Fault 1052: Operating Pressure Tripped in Purge
132
Fault 1053: Operating Pressure Tripped in Pre-Ignition
132
Fault 1054: Operating Pressure Tripped in Spark Ignition
132
Fault 1055: Operating Pressure Tripped in Main Ignition
132
Fault 1056: Operating Pressure Tripped in Run
132
Fault 1057: Operating Pressure Tripped in Post-Purge
132
Fault 1060: Louver Open (too Long) in Start
133
Fault 1061: Louver Not Open in Pre-Purge
133
Fault 1062: Louver Not Open in Purge
133
Fault 1063: Louver Closed (too Long) in Start
133
Fault 1064: Louver Not Closed in Pre-Ignition
133
Fault 1065: Louver Not Closed in Spark Ignition
133
Fault 1066: Louver Not Closed in Main Ignition
133
Fault 1100: Burner Controller Watchdog Reset
133
Fault 1101: Battery Voltage High (over 16.5 V Burner Controller)
133
Fault 1102: Battery Voltage Low (under 8.8V Burner Controller)
133
Fault 1104: Burner Controller Output Supply 1 Voltage High
134
Fault 1105: Burner Controller Output Supply 1 Amperage High
134
Fault 1106: Burner Controller Output Supply 2 Voltage Low
134
Fault 1107: Burner Controller Output Supply 2 Voltage High
134
Fault 1108: Burner Controller Output Supply 2 Amperage High
134
Fault 1109: Burner Controller Output Supply 3 Voltage Low
134
Fault 1110: Burner Controller Output Supply 3 Voltage High
134
Fault 1111: Burner Controller Output Supply 3 Amperage High
134
Fault 1112: Burner Controller Output Supply 4 Voltage Low
135
Fault 1113: Burner Controller Output Supply 4 Voltage High
135
Fault 1114: Burner Controller Output Supply 4 Amperage High
135
Fault 1115: Flame Detector 12 V Supply too Low
135
Fault 1116: Flame Detector 12 V Supply too High
135
Fault 1117: Flame Detector Voltage Divider 8.5 V too Low
135
Fault 1118: Flame Detector Voltage Divider 8.5 V too High
135
Fault 1119: Burner Controller 5 V Supply too Low
135
Fault 1120: Burner Controller 5 V Supply too High
135
Fault 1121: Flame Detector Signal Voltage Low
136
Fault 1122: Flame Detector Signal Voltage High
136
Fault 1125: Low Fire On/Off Solenoid Disconnected
136
Fault 1126: Low Fire On/Off Solenoid Short to Ground
136
Fault 1127: High Fire On/Off Solenoid Disconnected
136
Fault 1128: High Fire On/Off Solenoid Short to Ground
137
Fault 1129: Safety Fuel Solenoid Disconnected
137
Fault 1130: Safety Fuel On/Off Solenoid Short to Ground
137
Fault 1131: Spark Coil Disconnected
137
Fault 1132: Spark Coil Short to Ground
137
Fault 1200: Boiler Controller Watchdog Reset
138
Fault 1201: Battery Voltage High (over 16.5 V Boiler Controller)
138
Fault 1202: Tractor Battery Voltage Low (under 8.8V Boiler Controller)
138
Fault 1203: Boiler Controller Output Supply 1 Voltage Low
138
Fault 1204: Boiler Controller Output Supply 1 Voltage High
138
Fault 1205: Boiler Controller Output Supply 1 Amperage High
138
Fault 1206: Boiler Controller Output Supply 2 Voltage Low
138
Fault 1207: Boiler Controller Output Supply 2 Voltage High
138
Fault 1208: Boiler Controller Output Supply 2 Amperage High
138
Fault 1209: Boiler Controller Output Supply 3 Voltage Low
138
Fault 1210: Boiler Controller Output Supply 3 Voltage High
139
Fault 1211: Boiler Controller Output Supply 3 Amperage High
139
Fault 1212: Boiler Controller Output Supply 4 Voltage Low
139
Fault 1213: Boiler Controller Output Supply 4 Voltage High
139
Fault 1214: Boiler Controller Output Supply 4 Amperage High
139
Fault 1215: Boiler Controller 12 V "Sensor" Supply too Low
139
Fault 1216: Boiler Controller 12 V "Sensor" Supply too High
139
Fault 1217: Boiler Controller 8.5 V Supply too Low
139
Fault 1218: Boiler Controller 8.5 V Supply too High
139
Fault 1219: Boiler Controller 5 V "Sensor" Supply too Low
140
Fault 1220: Boiler Controller 5 V "Sensor" Supply too High
140
Fault 1221: Flue Temp Sensor Not Connected
140
Fault 1222: Flue Temp Sensor Voltage High
140
Fault 1223: Flue Temp Is High Alarm (600F)
140
Fault 1224: Flue Temp Is High Warning (550F)
140
Fault 1225: Boiler Water Temp Sensor Not Connected
141
Fault 1226: Boiler Water Temp Sensor Voltage High
141
Fault 1227: Furnace Door Temp Sensor Not Connected
141
Fault 1228: Furnace Door Temp Sensor Voltage High
141
Fault 1229: Furnace Door Temp Is High Alarm (190F)
142
Fault 1230: Furnace Door Temp Is High Warning (180F)
142
Fault 1231: Ambient Temp Sensor Not Connected
142
Fault 1232: Ambient Temp Sensor Voltage High
142
Fault 1233: Hydraulic Return PSI Sensor Not Connected
143
Fault 1234: Hydraulic Return PSI Sensor Amperage High
143
Fault 1235: Hydraulic Supply PSI Sensor Not Connected
143
Fault 1236: Hydraulic Supply PSI Sensor Amperage High
143
Fault 1237: Hydraulic Case Drain PSI Sensor Not Connected
144
Fault 1238: Hydraulic Case Drain PSI Sensor Amperage High
144
Fault 1239: Boiler Water Level 1 Sensor Not Connected
144
Fault 1240: Boiler Water Level 1 Sensor Amperage High
144
Fault 1241: Boiler Water Level 2 Sensor Not Connected
145
Fault 1242: Boiler Water Level 2 Sensor Amperage High
145
Fault 1243: Fuel Level PSI Sensor Not Connected
145
Fault 1244: Fuel Level PSI Sensor Amperage High
145
Fault 1245: Fuel Pump PSI Sensor Not Connected
146
Fault 1246: Fuel Pump PSI Sensor Amperage High
146
Fault 1247: Low Fire Nozzle PSI Sensor Not Connected
146
Fault 1248: Low Fire Nozzle PSI Sensor Amperage High
146
Fault 1249: High Fire Nozzle PSI Sensor Not Connected
147
Fault 1250: High Fire Nozzle PSI Sensor Amperage High
147
Fault 1251: Supply Water Level Sensor Not Connected
147
Fault 1252: Supply Water Level Sensor Amperage High
147
Fault 1253: Feed Pump Protection PSI Sensor Not Connected
148
Fault 1254: Feed Pump Protection PSI Sensor Amperage High
148
Fault 1255: Steam Pressure Sensor Not Connected
148
Fault 1256: Steam Pressure Sensor Amperage High
148
Fault 1257: Steam Pressure Sensor Reading High (over 18 PSI)
149
Fault 1258: Baler Chamber Pressure Sensor Not Connected
149
Fault 1259: Baler Chamber Pressure Sensor Amperage High
149
Fault 1260: Fan DID Not Start, Zero RPM Detected
150
Fault 1261: Feed Pump Pressure Detected before Feed Pump Start
150
Fault 1262: Feed Pump Start Protection: PSI too Low (Less than 5 PSI)
151
Fault 1263: Feed Pump Running Protection: PSI too Low (Less than 5 PSI)
151
Fault 1264: Boiler Water Level Sensors 1 & 2 Reading more than 2 Inches Different (Replace Bad Sensor)
151
Fault 1265: Boiler Water Level too High (over 8 Inches)
152
Fault 1266: Boiler Water Level too High (over 10 Inches)
152
Fault 1267: Fan Speed over 4500 RPM
152
Fault 1269: Open Center Fan Speed Valve Short to Ground
153
Fault 1270: Fan ON/OFF Solenoid Disconnected
153
Fault 1271: Fan ON/OFF Solenoid Short to Ground
153
Fault 1272: Feed Water Pump ON/OFF Solenoid Disconnected
153
Fault 1273: Feed Water Pump ON/OFF Solenoid Short to Ground
153
Fault 1274: Initial Boiler Fill Is Taking Longer than Expected
154
Fault 1275: Reaching Boiler Water Fill Target Is Taking Longer than Expected
154
Fault 1276: Water Purge Actuator Is Disconnected
155
Fault 1277: Water Purge Actuator Is Not Calibrated
155
Fault 1278: Blowdown Actuator Is Disconnected
155
Fault 1279: Blowdown Actuator Is Not Calibrated
155
Fault 1280: Blowdown Actuator Stuck / Jammed
155
Fault 1281: Steam Purge Actuator Is Disconnected
156
Fault 1282: Steam Purge Actuator Is Not Calibrated
156
Fault 1283: Steam Purge Actuator Stuck / Jammed
156
Fault 1284: Top Steam Actuator Is Disconnected
156
Fault 1285: Top Steam Actuator Is Not Calibrated
156
Fault 1286: Top Steam Actuator Stuck / Jammed
157
Fault 1287: Bottom Steam Actuator Is Disconnected
157
Fault 1288: Bottom Steam Actuator Is Not Calibrated
157
Fault 1289: Bottom Steam Actuator Stuck / Jammed
157
Fault 1290: Feed Water Actuator Is Disconnected
157
Fault 1291: Feed Water Actuator Is Not Calibrated
158
Fault 1292: Feed Water Actuator Stuck / Jammed
158
Fault 1293: Louver Actuator Is Disconnected
158
Fault 1294: Louver Actuator Not Calibrated
158
Fault 1295: Hydraulic Return Pressure High
158
Fault 1296: Hydraulic Case Drain Pressure High
159
Fault 1300: Burner CANBUS Communication Failure
159
Fault 1301: Boiler CANBUS Communication Failure
159
Fault 1302: IOX CANBUS Communication Failure
159
Fault 1304: Closed Center Fan Speed Valve Short to Ground
160
Fault 1305: Water Purge System Warning
160
Fault 1306: Top Rear Actuator Disconnected
160
Fault 1307: Top Rear Actuator Not Calibrated
160
Fault 1308: Top Rear Actuator Stuck / Jammed
160
Fault 1309: Bottom Rear Actuator Disconnected
161
Fault 1310: Bottom Rear Actuator Not Calibrated
161
Fault 1311: Bottom Rear Actuator Stuck / Jammed
161
Fault 1312: Oxygen Sensor Not Operating
161
Fault 1313: Oxygen Sensor DID Not Confirm the Presence of a Flame
161
Fault 1314: Rich Burn Detected
162
Fault 1316: Water Purge Actuator DID Not Reach Commanded Position
162
Fault 1317: Blowdown Actuator DID Not Reach Commanded Position
162
Fault 1318: Steam Purge Actuator DID Not Reach Commanded Position
162
Fault 1319: Top Steam Actuator DID Not Reach Commanded Position
162
Fault 1320: Bottom Steam Actuator DID Not Reach Commanded Position
163
Fault 1323: Feed Water Actuator DID Not Reach Commanded Position
163
Fault 1324: Louver Actuator DID Not Reach Commanded Position
163
Fault 1325: Steam Pressure & Boiler Water Temp Differential
163
Fault 1326: Fuel Not Detected During Ignition
164
Fault 1327: High Fire Nozzle Pressure Low While in High Fire
164
Fault 1328: Low Fire Nozzle Pressure Low While in High Fire
165
Fault 1329: Low Fire Nozzle Pressure Low While in Low Fire
165
Fault 1330: Pressure Detected on High Fire Nozzle While in Low Fire
166
Fault 1331: Fuel Pump Pressure Low
166
Fault 2000: Work Lights will Not Turn on
167
Fault 2001: Touch Screen Controller will Not Turn on
167
Fault Conditions
167
Fault 2002: Burner Smoking
168
Fault 2003: Water in Steam / Bales Have Water Splotches / Sudden Loss of Steam Pressure and Water Level
169
Fault 2004: Failed PTO Bearing(S)
169
Fault 2005: PTO Shaft Slipping
170
Fault 2006: Water in Furnace / Steam Coming out of Flue Exhaust / Leaky Flue Tube(S)
170
Fault 2007: Camera Problems
170
Fault 2008: Boiler Taking Longer than Normal to Heat up
170
Test 1001: Fuel Solenoid
172
Test 1002: Spark Test
173
Test 1003: Electrode Gap
174
Test 1004: Valve Repair
175
Test 1005: HPLS Calibration
176
Test 1006: OPLS Calibration
177
Test 1007: Burner Tune
178
Test 1008: Canbus Address Setting
179
Test 1009: Boiler Water Level Sensor
180
Daily Maintenance
182
Pre-Operation
184
Post-Operation
185
Hour Maintenance
186
Hour Maintenance / Yearly
190
Hour Maintenance
194
1000 Hour Maintenance
196
2000 Hour Maintenance
198
Winterize
200
Spring Start up
205
Flue Tube Cleaning
207
Maintenance Schedule
211
Notes
212
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