Staheli West DewPoint 6110 2012 Manuals

Manuals and User Guides for Staheli West DewPoint 6110 2012. We have 1 Staheli West DewPoint 6110 2012 manual available for free PDF download: Owner's Manual

Staheli West DewPoint 6110 2012 Owner's Manual (264 pages)

Brand: Staheli West | Category: Farm Equipment | Size: 30 MB

Table of Contents
4
Dewpoint Machine Operator Training
8
Warranty Information
10
Safety
11
Safety Decals
13
Tractor Requirements
15
Safety Warnings
16
Boiler Jurisdiction
18
Boiler Safety Test
19
Pre-Operation Requirements
23
Water
24
Source Selection and Water Sampling
24
Analysis and Treatment Equipment Specification
24
System Equipment Setup
25
Transportation
26
Water Softener
27
Reverse Osmosis Unit
28
Setup
29
Water Equipment Selection
30
Water Treatment Chemical
32
Water Quality/Blowdown Principles
33
Water Quality Settings
35
Baler Preparation
36
Install Baler Hardware
36
Install Cameras on Baler
36
Install Bale Moisture Monitor on Baler
36
Dewpoint Machine Preparation
37
Install Optional/Custom Equipment
37
Install Cameras on Dewpoint Machine
37
Valve Inspection
38
Generator Inspection
39
Electrical Panel Inspection
40
Actuator Inspection
41
Wheel Inspection
43
Dewpoint Hookup to Tractor
44
Dewpoint Hookup to Baler
45
Fill Fuel Tanks
46
Fill Water Tanks
47
Start Dewpoint
48
Burner Tune
49
Gazeeka Calibration
53
Gazeeka Screen
54
Brake Adjustments
55
Operation
57
Common Operating Times
58
How to Start Steaming
59
Common Valve Settings
61
Simple Operation
62
Steam Rate Adjustment with a Gazeeka
63
Steam Rate Adjustment Without a Gazeeka
64
Common Operation
65
Short Term Storage (Wet Layup)
66
Keep Hot
67
Blowdown System
68
Water Purge System
70
Steam Purge System
71
Irrigation
72
Cutting
73
Raking
74
Dewpoint Machines
76
Baling with Steam
77
Suggested Moisture with Steam
78
Steaming Different Crops
79
Steam Effects in Different Temperatures
80
Judging Bale Moisture
81
Moisture Sensors
82
Judging Bale Moisture with the Gazeeka Moisture Gauge
83
Judging Bale Moisture by
85
Bale Chamber Pressure
85
Judging Bale Moisture Visually
86
Judging Bale Moisture with a Hand Held Moisture Probe
87
Judging Bale Moisture with a Baler Mounted Contact Moisture Sensor
89
Judging Bale Moisture after Baling
90
Judging Bale Temperature
91
Hauling, Stacking, and Storage of Steam Treated Hay
92
Hauling and Stacking Steamed Hay During Normal Harvest Operations
92
Stacking High Temperature Steamed Hay When Weather Is a Threat
92
Technical Information
93
Diagram 1
94
Diagram 2
94
Diagram 3
95
Diagram 4
95
Diagram 5
96
Diagram 6A (2010)
96
Diagram 1
96
Diagram 7A (2010)
97
Diagram 6B (2011-2013)
97
Diagram 7B (2011-2013)
98
Diagram 6C (2014-Soft Start)
98
Diagram 7C (2014-Soft Start)
99
Diagram 6D (2014-VFD)
99
Diagram 7D (2014-VFD)
100
Diagram 8
100
Diagram 9
101
Diagram 10
101
Diagram 11
101
Diagram 11
102
Diagram 12
102
Diagram 13
102
Diagram 14
102
Diagram 15
103
Diagram 16
103
Diagram 17 Low Fire Fuel Path
104
Diagram 18 High Fire Fuel Path
104
Diagram 19 Soft Line Fuel Path (Update)
105
Diagram 20 Soft Line Fuel Wiring (Update)
105
Diagram 21 Propane System (2014 Only)
106
Field Work Screen
107
How the Dewpoint 6110 Works
108
Machine Specifications
109
Sensors
111
Actuators
114
Generator Controller
115
Fuses
116
Circuit Breakers
117
Connections
118
120 V Control Power
121
Touch Screen Wiring
122
Panel 2 Relay Block Wiring
123
Burner Wiring 2010-2013
124
Burner Wiring 2014 (SS Direct Spark)
125
Burner Wiring 2014 (SS Propane)
126
Burner Wiring 2014 (VFD Propane)
127
Fuel Pump
128
Fan Motor
129
Fuel Nozzles
130
Troubleshooting
132
Fault 1: no Purge Card
134
Fault 14: High Fire Switch / Purge Hold T19 High Fire Switch
134
Fault 15: Flame Detected (Standby)
135
Fault 17: Main Flame Fail
136
Fault 18: Flame Detected (Pre-Purge)
137
Fault 19: Main Flame Ign
138
Fault 20: Low Fire SW off / Purge Hold T18 Low Fire Switch
139
Fault 28: Pilot Flame Fail
140
Fault 29: Lockout ILK (Airflow Switch / VFD) (Page 1 of 2
142
Fault 30-44
143
Fault 45: Low Fire Switch off
143
Fault 46-127: Call Service
143
Fault 200: High Pressure Limit Switch (HPLS) Is Tripped
144
Fault 201: Turn Burner Switch on
144
Fault 202: Operating Pressure Control Switch (OPLS) Is Tripped
145
Fault 203: Boiler Water Level Is High
145
Fault 204: Pilot Propane Level Is Low
145
Fault 206: Supply Water Is Empty
146
Fault 207: Pressure Differential Alarm
146
Fault 208: Flue Temp Is High
147
Fault 209: Feed Water and Boiler Water Temp. Differential Limit Has Exceeded
148
Fault 210: Ambient Temperature Is High
149
Fault 211: Furnace Door Temp Is High
149
Fault 212: Low Water 2 Tripped
149
Fault 213: Boiler Taking Longer than Expected to Fill
149
Fault 214: Data Logging Failed: Replace USB Drive
150
Fault 215: Manual Valve Operation Is on
150
Fault 224: Trouble with One or more Sensors
150
Fault 225: Burner Modbus Signal Failure
151
Fault 228: Steam Pressure Is Low
151
Fault 229: Boiler Water Temp. Is Low and Steam Pressure Is Normal
151
Fault 230: Turn Water System on
151
Fault 231: Boiler Water Level Is too High for Operation
151
Fault 232: Generator Status
152
Fault 239: Initiate Hold: AC Frequency / Noise
154
Fault 240: Control Switch Relay SR-1 DID Not Annunciate
154
Fault 241: Low Water 1 Relay SR-2 DID Not Annunciate
154
Fault 242: Low Water 2 Relay SR-3 DID Not Annunciate
155
Fault 243: High Pressure Limit Switch Relay SR-4 DID Not Annunciate
155
Fault 244: Operating Pressure Control Relay SR-5 DID Not Annunciate
155
Faults
155
DID Not Annunciate
155
Fault 245: Burner Relay SR-6 DID Not Annunciate
156
Fault 246: Fan VFD SR-7 DID Not Annunciate
156
Fault 247: Airflow Switch SR-8 DID Not Annunciate
156
Fault 248: Touch Screen Version Is Incompatible with this Dewpoint
157
Fault 249: Check Network Cable or Fault 214: Missing USB Drive (PLC-015: DEV001 no Device Found)
158
Fault 250: Fuel Pump Pressure LOW
159
Fault 400: Low Water 1 or 2 Tripped
160
Fault 401: Boiler Not Filling / Slowly Filling with Water (See Fault 400)
162
Fault 402: Faulty PLC Input Card (See Test 113)
163
Fault 403: Boiler Water Level Higher than Set Point / Boiler Overflowing
164
Fault 404.A: Bottom Rear Work Lights will Not Turn on (All Work Lights Not Working 2010-2012 Machines)
165
Fault 404.B: Side and Top Rear Work Lights will Not Turn on
165
Fault 405: Touch Screen Controller will Not Turn on
166
Fault 406: Steam Coming out of Water Supply Tanks
166
Fault 407: Burner Smoking / Pulsing
167
Fault 408: Actuators/Valves Not Opening/Closing
168
Fault 409: Loss of Steam Pressure During Operation
169
Fault 410: Feed Water Pump Not Running
170
Fault 411: Circulation Pump Not Running
171
Fault 412: Water in Steam / Bales Have Water Splotches / Sudden Loss of Steam Pressure and Water Level
172
Fault 413: Pilot Propane Pressure Low
173
Fault 414: Fuel Nozzle Pressure Is Low in Low Fire
173
Fault 415: Fuel Nozzle Pressure Is High in Low Fire
173
Fault 416: Fuel Nozzle Pressure Is Low in High Fire
174
Fault 417: Fuel Nozzle Pressure Is High in High Fire
174
Fault 418: Purge Delay: T19 High Fire Jumpered
174
Fault 419: Purge Hold: T19 High Fire Switch (Waiting for Louver to Open)
175
Fault 420: Purge Hold: T18 Low Fire Switch (Waiting for Louver to Close)
175
Fault 421: Generator will Not Start from Touch Screen
176
Fault 422: Generator will Not Shut off from Touch Screen
176
Fault 423: Touch Screen Problems: Frozen, Won't Respond to Touch
176
Fault 424: Generator Controller Not Working; "????????" Displayed on Screen
177
Fault 425: Burner Not Going into High Fire / Stuck in Low Fire
177
Fault 426: Failed PTO Bearing(S)
178
Fault 427: PTO Shaft Slipping
178
Fault 428: Water Coming out of Steam Purge Valve (See Fault 403)
178
Fault 429: PLC NAK Error
178
Fault 430: Water in Furnace / Steam Coming out of Flue Exhaust / Leaky Flue Tube(S)
179
Fault 431: Camera Problems
179
Fault 432: Boiler Building Pressure During Fill Stage
179
Fault 433: Burner Switching from High to Low Fire Frequently
179
Fault 434: Main Wire Harness Damage / 70 Pin Connector Damaged
180
Fault 435: Melted Igniter Wires
180
Fault 436: Blown Valve Actuator Fuses Panel 2: F1-F7 (5 Amp)
180
Fault 437: Blown Fuse Panel 3: F1 (15 Amp)
180
Fault 438: Blown Fuse Panel 3: F2 (15 Amp)
181
Fault 439: Blown Fuse Panel 3: F3 (2 Amp)
181
Fault 440: Blown Fuse Panel 3: F4 (15 Amp)
181
Fault 441: Blown Fuse Panel 3: F5 (5 Amp)
181
Fault 442: Blown Fuse Panel 3: F6 (1.5 Amp)
181
Fault 443: Blown Fuse Panel 3: F7 (2 Amp)
182
Fault 444: Blown Fuse Panel 3: F8 (2 Amp)
182
Fault 445: Blown Fuse Panel 3: F9 (2 Amp)
182
Fault 446: Blown Fuse Panel 3: F10 (1.5 Amp)
182
Fault 447: Blown Fuse Panel 3: F11 (0.5 Amp)
182
Fault 448: Blown Fuse Panel 3: F12 (1.5 Amp)
182
Fault 449: Algae in Supply Tanks
183
Fault 450: Burner Stuck in Purge
183
Fault 451: Trouble Reinstalling Sparge Tube
183
Fault 452: Touch Screen Rebooting When Generator Starting
183
Fault 453: Boiler Taking Longer than Normal to Heat up
184
Test 101: Flame Detector Testing Procedures
186
Test 102: Fuel Solenoid Test
186
Test 103: Propane Solenoid Test
186
Test 104: Ignition Transformer Test
187
Test 105.A: Igniter Electrode Orientation & Gap (Direct Spark)
187
Test 105.B: Igniter Electrode Orientation & Gap (Propane: 2014)
188
Test 106: Intermittent Pilot Flame Test (2014 Machines Only)
188
Test 108: HPLS Calibration [15 Psi]
189
Test 109: OPLS Calibration [14.5 Psi]
190
Test 110.A: Boiler Water Level Sensor Testing
190
Test 110.B: Boiler Water Level Sensor Testing
191
Test 111: Valve Repair
192
Test 112: Pump Service
193
Test 113: Input Card Testing (See Fault 402)
194
Test 114.A: Program the VFD (See Fault 29)
195
Test 114.B: Program the VFD (New)
195
Test 115: Louver Actuator Adjusting (See Fault 14)
196
Test 116: Tune the Burner
197
Test 117: Remove the Burner Gun Assembly
200
Test 118: Update to New Boiler Water Level Sensor Part # 10344
201
Test 119: Fire Tube Cleaning
203
Test 120: Remove Panel 2 TS2 Jumpers (2010-2013 Machines Only)
206
Test 121: Generator End Troubleshooting
207
A: Exciter Wire Test
207
B: Main Stator Test
208
C: Voltage Regulator Test
208
D: Surge Suppressor Test
209
E: Diodes Test
209
Test 122: Release Wires from Terminal Block
210
Test 123: Maxed out Sensor Readings
211
Test 123.A: Faulty Sensor / Faulty Wire Harness Test
211
Test 123.B: Faulty Sensor Test (no Multimeter Required)
212
Test 124: All Sensors Offline / Fuse Keeps Blowing
213
Test 124.A: Faulty Wire Harness Test (Multimeter Required)
213
Test 124.B: Faulty Sensor Test (no Multimeter Required)
214
Test 125: Touch Screen Calibration (Updated Touch Screens)
215
Test 126: Setting Modbus Address
216
Winterize
218
De-Winterize
227
Daily Maintenance
231
Pre-Operation
233
Post-Operation
234
Hour Maintenance
235
Hour Maintenance / Yearly
241
Hour Maintenance
249
1000 Hour Maintenance
253
1500 Hour Maintenance
255
2000 Hour Maintenance
258
Maintenance Schedule
260
Notes
262

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Staheli West DewPoint 6110 2012 Manuals

Staheli West DewPoint 6110 2012 Owner's Manual (264 pages)

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