Staheli West DewPoint 6210 2016 Manuals

Manuals and User Guides for Staheli West DewPoint 6210 2016. We have 1 Staheli West DewPoint 6210 2016 manual available for free PDF download: Owner's Manual

Staheli West DewPoint 6210 2016 Owner's Manual (280 pages)

Brand: Staheli West | Category: Kitchen Appliances | Size: 32 MB

Table of Contents
4
Dewpoint Machine Operator Training
8
Warranty Information
10
Safety
11
Safety Decals
13
Tractor Requirements
15
Safe Procedures
16
Boiler Jurisdiction
18
Boiler Safety Test
19
Pre-Operation Requirements
23
Water
24
Source Selection and Water Sampling
24
Analysis and Treatment Equipment Specification
24
System Equipment Setup
25
Transportation
26
Water Softener
27
Reverse Osmosis Unit
28
Setup
29
Water Equipment Selection
30
Water Treatment Chemical
32
Quality/Blow-Down Principles
33
Quality Settings
35
Baler Preparation
36
Install Baler Hardware
36
Install Cameras on Baler
36
Install Bale Moisture Monitor on Baler
36
Dewpoint Machine Preparation
37
Install Optional/Custom Equipment
37
Install Cameras on Dewpoint Machine
37
Install Air Hose Coupler
38
Valve Inspection
39
Generator Inspection
40
Electrical Panel Inspection
41
Actuator Inspection
42
Wheel Inspection
44
Dewpoint Hookup to Tractor
45
Dewpoint Hookup to Baler
46
Fill Fuel Tanks
47
Fill Water Tanks
48
Start Dewpoint
49
Burner Tune
50
Gazeeka Calibration
51
Gazeeka Screen
52
Brake Adjustments
53
Operation
55
Common Operating Times
56
How to Start Steaming
57
Common Valve Settings
59
Simple Operation
60
Steam Rate Adjustment with a Gazeeka
61
Steam Rate Adjustment Without a Gazeeka
62
Common Operation
63
Short Term Storage (Wet Layup)
64
Keep Hot
65
Blowdown System
66
Water Purge System
68
Steam Purge System
69
Irrigation
70
Cutting
71
Raking
72
Dewpoint Machines
74
Baling with Steam
75
Suggested Moisture with Steam
76
Steaming Different Crops
77
Steam Effects in Different Temperatures
78
Judging Bale Moisture
79
Moisture Sensors
80
Judging Bale Moisture with the Gazeeka Moisture Gauge
81
Judging Bale Moisture by
83
Bale Chamber Pressure
83
Judging Bale Moisture Visually
84
Judging Bale Moisture with a Handheld Moisture Probe
85
Judging Bale Moisture with a Baler-Mounted Contact Moisture Sensor
87
Judging Bale Moisture after Baling
88
Judging Bale Temperature
89
Hauling, Stacking, and Storage of Steam-Treated-Hay
90
Hauling and Stacking Steamed Hay During Normal Harvest Operations
90
Stacking High-Temperature Steamed Hay When Weather Is a Threat
90
Technical Information
91
Components Location List
93
Diagram 1
94
Diagram 2
94
Diagram 3
95
Diagram 4A (2017-2022)
95
Diagram 4B (2015-2016)
96
Diagram 5A (2016-2022)
96
Diagram 5B (2015)
97
Diagram 6A (2017-2022)
97
Diagram 6B (2015-2016)
98
Diagram 7A (2017-2022)
98
Diagram 7B (2015-2016)
99
Diagram 8
99
Diagram 9
100
Diagram 10
100
Diagram 11
101
Diagram 12
101
Diagram 13
101
Diagram 14
101
Diagram 15
102
Diagram 16
102
Diagram 17 Propane System
103
Field Work Screen
104
How the 6210 Works
105
Sensors
108
Actuators
111
Generator Controller (2017-2022)
112
Generator Controller (2015-2016)
113
Fuses
114
Circuit Breakers
116
Connections
117
120 V Control Power
121
Touch Screen Wiring (2017-2022)
122
Panel 2 Relay Block Wiring (2017-2022)
124
Burner Wiring (2016-2022)
126
Fuel Pump
128
Fan Motor
129
Fuel Nozzles
130
Troubleshooting
132
Fault 1: no Purge Card
134
Fault 14: High Fire Switch / Purge Hold T19 High Fire Switch (See Fault 222)
134
Fault 14: High Fire Switch / Purge Hold
134
T19 High Fire Switch (See Fault 222)
134
Fault 15: Flame Detected (Standby)
135
Fault 17: Main Flame Fail (See Fault 220)
135
Fault 18: Flame Detected (Pre-Purge)
136
Fault 19: Main Flame Ign
137
Fault 20: Low Fire SW off / Purge Hold T18 Low Fire Switch (See Fault 223)
138
Fault 20: Low Fire SW off / Purge Hold
138
T18 Low Fire Switch (See Fault 223)
138
Fault 28: Pilot Flame Fail
139
Fault 29: Lockout ILK (Airflow Switch / VFD)
140
Fault 30-44
140
Fault 45: Low Fire Switch off / Louver Low Fire Position Is Set Abnormally High
141
Fault 46-127: Call Service
141
Fault 200: High Pressure Limit Switch (HPLS) Is Tripped
142
Fault 200: High Pressure Limit Switch
142
(HPLS) Is Tripped
142
Fault 201: Turn Burner Switch on
143
Fault 202: Operating Pressure Control Switch (OPLS) Is Tripped
144
Fault 203: Boiler Water Level Is High
144
Fault 204: Pilot Propane Level Is Low
144
Fault 202: Operating Pressure Control Switch
144
(OPLS) Is Tripped
144
Fault 205: Pilot Propane Pressure Low
145
Fault 206: Supply Water Is Empty
145
Fault 207: Pressure Differential Alarm
146
Fault 208: Flue Temp Is High
147
Fault 209: Feed Water and Boiler Water Temp. Differential Limit Has Exceeded
148
Fault 210: Ambient Temperature Is High
149
Fault 211: Furnace Door Temp Is High
149
Fault 212: Low Water 2 Tripped
149
Fault 213: Boiler Taking Longer than Expected to Fill
149
Fault 214: Data Logging Failed: Replace USB Drive
150
Fault 215: Manual Valve Operation Is on
150
Fault 216: Pressure Detected on Fuel Nozzle 2 in Low Fire
150
Fault 217: Fuel Nozzle 1 Pressure Is Low in Low Fire
151
Fault 218: Fuel Nozzle 1 Pressure Is Low in High Fire
151
Fault 219: Fuel Nozzle 2 Pressure Is Low in High Fire
151
Low in Low Fire
151
Fault 220: Fuel was Not Detected During Main Oil Ignition (See Fault 17)
152
Fault 220: Fuel was Not Detected
152
During Main Oil Ignition (See Fault 17)
152
Fault 221: Burner Louver Not Closed in Standby
153
Fault 222: Burner Louver DID Not Open for Purge (See Fault 14)
154
Fault 222: Burner Louver DID Not
154
Open for Purge (See Fault 14)
154
Fault 223: Burner Louver DID Not Close for Pilot Ignition (See Fault 20)
155
Fault 223: Burner Louver DID Not
155
Close for Pilot Ignition (See Fault 20)
155
Faults
155
Fault 224: Trouble with One or more Sensors
156
Fault 225: Burner Modbus Signal Failure
157
Fault 226: Burner Controller DID Not Detect that the Louver Actuator Closed
157
Fault 227: Burner Controller DID Not Detect that Louver Actuator Opened
158
Fault 228: Steam Pressure Is Low
158
Fault 229: Boiler Water Temp. Is Low and Steam Pressure Is Normal
158
Fault 230: Turn Water System on
158
Fault 231: Boiler Water Level Is too High for Operation
158
Fault 232: Generator Status
159
Fault 233: Generator Modbus Signal Failure
162
Fault 234: Generator Started Manually from Generator Controller
162
Fault 235: Generator Is in Warning
163
Fault 236: Generator Is in Failure
164
Fault 237: Feed Pump Overload
166
Fault 238: Circulation Pump Overload
166
Fault 239: Initiate Hold: AC Frequency / Noise
167
Fault 240: Control Switch Relay SR-1 DID Not Annunciate
167
Fault 241: Low Water 1 Relay SR-2 DID Not Annunciate
167
Fault 242: Low Water 2 Relay SR-3 DID Not Annunciate
168
Fault 243: High Pressure Limit Switch Relay SR-4 DID Not Annunciate
168
Fault 244: Operating Pressure Control Relay SR-5 DID Not Annunciate
168
Fault 245: Burner Relay SR-6 DID Not Annunciate
169
Fault 246: Fan VFD SR-7 DID Not Annunciate
169
Fault 247: Airflow Switch SR-8 DID Not Annunciate
169
Fault 248: Touch Screen Version Is Incompatible with this Dewpoint
170
Fault 249: Check Network Cable or Fault 214: Missing USB Drive (PLC-015: DEV001 no Device Found)
171
Fault 249: Check Network Cable or
171
(PLC-015: DEV001 no Device Found)
171
Fault 250: Fuel Pump Pressure LOW
172
Fault 251: Propane Pressure HIGH
172
Fault 300: Low Water 1 or 2 Tripped
173
Fault 301: Boiler Not Filling / Slowly Filling with Water (See Fault 300)
176
Fault 301: Boiler Not Filling
176
Slowly Filling with Water (See Fault 300)
176
Fault 302: Faulty PLC Input Card (See Test 13)
177
Fault 303: Boiler Water Level Higher than Set Point / Boiler Overflowing
178
Fault 304.A: Work Lights will Not Turn on
178
Fault 304.B: Side and Top Rear Work Lights will Not Turn on (2015-2016 Machines Only)
179
Fault 305: Touch Screen Controller will Not Turn on
180
Fault 306: Steam Coming out of Water Supply Tanks
181
Fault 307: Burner Smoking / Pulsing
182
Fault 308: Actuators/Valves Not Opening/Closing
183
Fault 309: Loss of Steam Pressure During Operation
184
Fault 310: Feed Water Pump Not Running
185
Fault 311: Circulation Pump Not Running
186
Fault 312: Water in Steam / Bales Have Water Splotches / Sudden Loss of Steam Pressure and Water Level
187
Pressure and Water Level
187
Fault 313: Touch Screen Problems: Frozen, Won't Respond to Touch
188
Fault 314: Failed PTO Bearing(S)
188
Fault 315: PTO Shaft Slipping
189
Fault 316: Water Coming out of Steam Purge Valve
189
Fault 317: Water in Furnace / Steam Coming out of Flue Exhaust / Leaky Flue Tube(S)
189
Fault 318: Camera Problems
189
Fault 317: Water in Furnace / Steam Coming out of
189
Flue Exhaust / Leaky Flue Tube(S)
189
Fault 319: Boiler Building Pressure During Fill Stage
190
Fault 320: PLC NAK Error
190
Fault 321: Blown Valve Actuator Fuses Panel 2: F1-F7 (5 Amp)
190
Fault 322: Blown Louver Actuator Fuse Panel 2: F8 (5 Amp)
190
Fault 321: Blown Valve Actuator Fuses
190
Panel 2: F1-F7 (5 Amp)
190
Fault 322: Blown Louver Actuator Fuse
190
Panel 2: F8 (5 Amp)
190
Fault 323: Blown Fuse Panel 3: F1 (15 Amp)
191
Fault 324: Blown Fuse Panel 3: F2 (15 Amp)
191
Fault 325: Blown Fuse Panel 3: F3 (5 Amp)
191
Fault 326: Blown Fuse Panel 3: F4 (1.5 Amp)
191
Fault 327: Blown Fuse Panel 3: F5 (2 Amp)
191
Fault 328: Blown Fuse Panel 3: F6 (2 Amp)
192
Fault 329: Blown Fuse Panel 3: F7 (2 Amp)
192
Fault 330: Blown Fuse Panel 3: F8 (1.5 Amp)
192
Fault 331: Blown Fuse Panel 3: F9 (0.5 Amp)
192
Fault 332: Blown Fuse Panel 3: F10 (1.5 Amp)
192
Fault 333: 2015-2016'S ONLY - Blown Fuse Panel 3: F1 (15 Amp)
193
Fault 334: 2015-2016'S ONLY - Blown Fuse Panel 3: F2 (15 Amp)
193
Fault 335: 2015-2016'S ONLY - Blown Fuse Panel 3: F3 (2 Amp)
193
Fault 336: 2015-2016'S ONLY - Blown Fuse Panel 3: F4 (15 Amp)
193
Fault 337: 2015-2016'S ONLY - Blown Fuse Panel 3: F5 (5 Amp)
193
Fault 333: 2015-2016'S ONLY
193
Blown Fuse Panel 3: F1 (15 Amp)
193
Fault 334: 2015-2016'S ONLY
193
Blown Fuse Panel 3: F2 (15 Amp)
193
Fault 335: 2015-2016'S ONLY
193
Fault 338: 2015-2016'S ONLY - Blown Fuse Panel 3: F6 (1.5 Amp)
194
Fault 339: 2015-2016'S ONLY - Blown Fuse Panel 3: F7 (2 Amp)
194
Fault 340: 2015-2016'S ONLY - Blown Fuse Panel 3: F8 (2 Amp)
194
Fault 341: 2015-2016'S ONLY - Blown Fuse Panel 3: F9 (2 Amp)
194
Fault 342: 2015-2016'S ONLY - Blown Fuse Panel 3: F10 (1.5 Amp)
194
Fault 338: 2015-2016'S ONLY
194
Blown Fuse Panel 3: F6 (1.5 Amp)
194
Fault 339: 2015-2016'S ONLY
194
Blown Fuse Panel 3: F7 (2 Amp)
194
Fault 340: 2015-2016'S ONLY
194
Fault 343: 2015-2016'S ONLY - Blown Fuse Panel 3: F11 (0.5 Amp)
195
Fault 344: 2015-2016'S ONLY - Blown Fuse Panel 3: F12 (1.5 Amp)
195
Fault 345: Algae in Supply Tanks
195
Fault 346: Burner Stuck in Purge
195
Fault 343: 2015-2016'S ONLY
195
Blown Fuse Panel 3: F11 (0.5 Amp)
195
Fault 344: 2015-2016'S ONLY
195
Blown Fuse Panel 3: F12 (1.5 Amp)
195
Fault 347: Trouble Reinstalling Sparge Tube
196
Fault 348: Touch Screen Rebooting When Generator Starting
196
Fault 349: Boiler Taking Longer than Normal to Heat up
196
Fault 397: Purge Delay: T19 High Fire Jumpered (See Fault 221)
196
Fault 397: Purge Delay: T19 High
196
Fire Jumpered (See Fault 221)
196
Fault 398: Purge Hold: T18 Low Fire Switch (Waiting for Louver to Close)(See Fault 20)
197
Fault 398: Purge Hold: T18 Low Fire Switch
197
Fault 399: Purge Hold: T19 High Fire Switch (Waiting for Louver to Open)(See Fault 14)
198
Fault 399: Purge Hold: T19 High Fire Switch
198
Fault 421: Generator will Not Start from Touch Screen
199
Fault 422: Generator will Not Shut off from Touch Screen
199
Fault 424: Generator Controller Not Working; "????????" Displayed on Screen
199
Shut off from Touch Screen
199
Test 1: Flame Detector Test
203
Test 2: Fuel Solenoid Test
203
Test 3: Propane Solenoid Test
204
Test 4: Ignition Transformer Test
204
Test 5: Igniter Electrode Orientation & Gap
204
Test 6: Intermittent Pilot Flame Test
205
Test 7: Leaky Igniter Test
205
Test 8: HPLS Calibration [15 Psi]
206
Test 9: OPLS Calibration [14.5 Psi]
207
Test 10.A: Boiler Water Level Sensor Testing
207
Test 10.B: Boiler Water Level Sensor Testing (2015 Machines Only)
208
Test 10.B: Boiler Water Level Sensor Testing
208
(2015 Machines Only)
208
Test 11: Valve Repair
209
Test 12: Pump Service
210
Test 13: Input Card Testing (See Fault 302)
211
Test 14.A: Program the VFD (AB 156 - AB 458)
212
Test 14.B: Program the VFD (AB 459+)
212
Test 15: Fire Tube Cleaning
213
Test 16: Generator End Troubleshooting
216
A: Exciter Wire Test
216
B: Main Stator Test
217
C: Voltage Regulator Test
217
D: Surge Suppressor Test
218
E: Diodes Test
218
Test 17: Release Wires from Terminal Block
219
Test 18: Maxed out Sensor Readings
220
Test 18.A: Faulty Sensor / Faulty Wire Harness Test
220
Test 18.B: Faulty Sensor Test (no Multimeter Required)
221
Test 18.B: Faulty Sensor Test
221
(No Multimeter Required)
221
Test 19: All Sensors Offline / Fuse Keeps Blowing
222
Test 19.A: Faulty Wire Harness Test (Multimeter Required)
222
Test 19.A: Faulty Wire Harness Test
222
(Multimeter Required)
222
Test 19.B: Faulty Sensor Test (no Multimeter Required)
223
Test 20: Burner Tune
223
Test 19.B: Faulty Sensor Test
223
(No Multimeter Required)
223
Test 21: Touch Screen Calibration
224
Test 22: Burner Gun Assembly Instructions
225
Test 23: Setting Modbus Address
226
Test 98: CR-2 Bypass and Removal
228
Test 99: Update to New Boiler Water Level Sensor (Update Kit Part # 10344)
229
Test 99: Update to New Boiler Water
229
Level Sensor (Update Kit Part # 10344)
229
Maintenance
231
Winterize
232
De-Winterize
241
Daily Maintenance
245
Pre-Operation
247
Post-Operation
248
Hour Maintenance
249
Hour Maintenance / Yearly
257
Hour Maintenance
265
1000 Hour Maintenance
269
1500 Hour Maintenance
271
2000 Hour Maintenance
274
Maintenance Schedule
276
Notes
278

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Staheli West DewPoint 6210 2016 Manuals

Staheli West DewPoint 6210 2016 Owner's Manual (280 pages)

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