User Manuals: Solar Stik USAF G-BOSS Power Supply

Manuals and User Guides for Solar Stik USAF G-BOSS Power Supply. We have 1 Solar Stik USAF G-BOSS Power Supply manual available for free PDF download: Setup And Operation

Solar Stik USAF G-BOSS Setup And Operation (85 pages)

MEDIUM AND HEAVY HYBRID POWER SYSTEMS

Brand: Solar Stik | Category: Power Supply | Size: 2 MB

Table of Contents
2
General Information, Equipment Description, and Theory of Operation
8
Introduction to Hybrid Power Systems
8
The Hybrid Power System Flexible Open Architecture
8
Important Safety Information and Instructions
9
Safety Information Labels
9
Fire Hazard
10
Recommended Fire Extinguisher
10
Electric Shock Hazard
11
Grounding the System
11
Figure 1. PRO-Verter Grounding Lug
11
Environmental and Handling Precautions
12
Water
12
Impact
12
Dust/Foreign Object Intrusion
12
Heat
12
Theory of Operation
13
Models of Operation
13
DC-Only/Inverter (Automatic Functions)
13
Hybrid (Automatic Functions)
13
Load Support (Automatic Functions)
13
Peak Power Delivery (Manual Functions)
13
UPS (Automatic Functions)
14
The HPS Architecture, Function, and Operation
14
Energy Storage-The Foundation of the HPS
14
Minimum Battery Capacity Required for Optimal System Operation
15
System Cycling
15
Load Prioritization
16
Real-Time Load Management
16
Overload" Conditions
17
Load Support (if Equipped)
17
Lag Time and Surge Rates
18
Figure 2. Hybrid Power System in Operation
18
Scaling and Modifying the HPS
19
PRO-Verter Stacking Example
19
Figure 3. Example-Stacking PRO-Verters
19
Power Hub Stacking Example
20
Scaling Energy Storage Capacity Example
20
Figure 4. Example-Stacking Power Hubs
20
Figure 5. Connecting Li Expander Paks Using Inter-Connect Strips and Inter-Connect Cables
20
Equipment Description
21
The Inter-Connect System
21
The Standard Inter-Connect Plug
22
Figure 6. Inter-Connect Plug
22
24VDC Power Distribution (PDM) 3000 Description
23
PDM 3000 Connections
23
Figure 7. PDM 3000 Front Side
23
Figure 8. PDM 3000 Left Side
23
Figure 9. PDM 3000 Right Side
24
Figure 10. PDM 3000 Bottom Side
24
PDM 3000 I-Plate
25
Figure 11. PDM 3000 Top, Faceplate, Specs, and Cautions
25
24VDC PRO-Verter 5000-120 AGS Description PRO-Verter 5000 Exterior Features
26
Figure 12. PRO-Verter 5000-120 AGS Front Exterior
26
Figure 13. PRO-Verter 5000-120 AGS Left Exterior
26
Figure 14. PRO-Verter 5000-120 AGS Right Exterior
27
Figure 15. PRO-Verter 5000-120 AGS Back Exterior
27
PRO-Verter 5000 Information Plate
28
Figure 16. PRO-Verter I-Plate
28
PRO-Verter 5000-120 Faceplate
29
Figure 17. PRO-Verter Faceplate
29
Operator Instructions
31
Connect System Components
31
G-BOSS Heavy and Medium Kit Inventory
31
Table 1. USAF G-BOSS Heavy Inventory
31
Table 2. USAF G-BOSS Medium Inventory
31
Connect PRO-Verter to Energy Storage Modules
32
Connect PRO-Verter 5000 to AC Power Source
32
Figure 19. Connecting AC Power Sources to PRO-Verter
32
Figure 18. PRO-Verter to ESM Connections
32
Connect PRO-Verter -Generator Comms Cables
33
MEP-831 TQG and (Optional) MEP-802A
33
Figure 20. MEP-831A and MEP-802A Generator Communication Cable Connections
33
Figure 21. MEP-1030 AMMPS 5 Kw Generator Communication Cable Connections
34
Connect PRO-Verter 5000 to PDM 3000
35
Figure 22. PRO-Verter 5000 to PDM 3000 Connection
35
Connect PRO-Verter 5000 to Data Distribution Unit (Optional)
36
Figure 23. PRO-Verter to DDU Connection
36
Connect PRO-Verter 5000 to 120 VAC Loads (Optional)
37
Figure 24. PRO-Verter 5000 AC Power Output Ports
37
System Activation and Initialization
38
Activate the Hybrid Power System
38
Set PRO-Verter Clock
38
Set Ah Capacity (FAVS 2)
38
Set AC Input Amps (FAVS 3)
38
Set up Generator
38
Calibrate the System
38
PDM 3000: PDU And/Or Tower Operation
39
System Deactivation
39
Modes of Operation
39
Hybrid Mode
39
Invert Mode (Optional)
39
System Breakdown and Storage
39
Overview to the PRO-Verter User Interface Menu Windows
40
Figure 25. Menu Buttons on the LCD User Interface
40
Programming Menu Map
41
FAVS Button Menus
41
CTRL Button Menus
41
METER Button Menus: Read-Only Displays
41
METER Button Menus Continued
42
SETUP Button Menus
43
TECH Button Menus
48
Troubleshooting
49
Table 4. List of Faults and Source(S) of Problem
49
PRO-Verter Troubleshooting
50
Quick Links to Statuses, Faults, and Resolutions
50
Quick Links to PRO-Verter Status Messages
50
Quick Links to Problems: Solutions and Explanations
50
Quick Links to Other Troubleshooting Guides
50
PRO-Verter LCD Screen Troubleshooting Table
51
Table 5. Troubleshooting the LCD Screen
51
PRO-Verter Inverter Mode Status Messages
52
Inverting
52
Inverter Standby
52
No Inverter Comm
52
Off
52
Unknown Mode
52
PRO-Verter Charger Mode Status Messages
53
Absorb Charging
53
Bulk Charging
53
Float Charging
53
Charger Standby
53
Charging
53
Full Charge
54
Silent
54
Secondary Scrolling Status Messages
54
Gen Warm-Up
54
Gen Cool down
54
PRO-Verter Charger Troubleshooting
55
PRO-Verter Inverter Troubleshooting
56
Clearing Faults
56
AC Overload
56
Breaker Tripped
56
Dead Batt Charge
57
FET Overload
57
High Battery
58
High Batt Temp
58
High Volts AC
58
Overcurrent
59
Overtemp
59
Stuck Relay
59
Tfmr Overtemp
59
Unknown Fault
60
PRO-Verter Internal Fault Messages
60
Internal Bridge
60
Internal Charger
60
Internal NTC
60
Internal Relay
60
PRO-Verter AGS Troubleshooting
61
PRO-Verter-To-Generator Communication Test
61
Starting the Generator from the PRO-Verter User Interface
61
AGS Start Statuses Table (Meter 04)
62
Start VDC
62
AGS Operational Statuses (Meter 04)
63
AC in
63
Gen Cooldown
63
Gen Warm-Up
63
Manual Run
63
No Comm
63
Off
63
Quiet Time
63
Ready
63
Resolving AGS Operational Statuses
64
No Comm
64
Resolving AGS Faults Using the LCD User Interface
64
Fault Gen Run
64
Fault Test
65
Fault VDC
65
Fault Maxrn
66
PRO-Verter Battery Monitoring Kit (BMK) Troubleshooting
67
PRO-Verter BMK Circuit Operational Statuses
67
BMK Ready
67
Think'n
67
Resolving BMK Faults Using the LCD User Interface
67
Factory Fault
67
Unknown Fault
67
Power-Up Fault
67
PRO-Verter Fault History (Tech 04)
68
PRO-Verter: Historical Data Collection
69
Meter Button Options
69
Auto Generator Start/Stop (AGS) Data
70
Gen Run Time
70
AGS Temp
70
Days Since Gen Run
70
Days Since 100% SOC
70
Battery Monitor (BMK) Data (Meter 05)
71
BMK Status
71
Battery SOC
71
DC Volts-BMK
71
DC Amps-BMK
71
AH In/Out
71
Reset AH out
71
Total AH out
72
Minimum VDC
72
Maximum VDC
72
Days Since 100% SOC
72
Generator Troubleshooting Testing the AGS Function
73
Generator Having Difficulty Starting
73
Generator will Not Start
73
Generator Starts, Shuts down When Load Transferred
73
Generator Short-Cycles
74
Generator Fails to Stop
74
SOC Disparity Among System Batteries
75
Restoring SOC Parity
75
Method to Restore Battery SOC Parity
75
Maintaining SOC Parity
76
Method to Maintain Battery SOC Parity Using Gen 100% SOC
76
System Recovery to Restore Overdischarged Batteries
77
Energy Storage Modules-Supplemental Information
78
Life Expectancy of a Battery
78
Terminal (End-Of-Life) Battery Performance
79
MAINTENANCE INSTRUCTIONS HPS Preventive Care and Maintenance
80
24VDC PRO-Verter 5000-120 PMCS
81
Figure 26. Fastener Locations on Vent Shroud (Upgraded/New Version)
81
Figure 27. Removed Vent Shroud to Access the Louvered Vent Cover
81
Table 6. 24VDC PRO-Verter 5000-120 PMCS
81
Figure 28. Replacing PRO-Verter Filter (Left); Cleaning a PRO-Verter Filter (Right)
82
Locking Component Cases to Prevent Tampering
83
Figure 29. Lock Securing the Lid of the Power Hub 2400
83
About Solar Stik, Inc
85

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User Manuals: Solar Stik USAF G-BOSS Power Supply

Solar Stik USAF G-BOSS Setup And Operation (85 pages)

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