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Solar Stik 24VDC HyPR 3000 Power Router Manuals
Manuals and User Guides for Solar Stik 24VDC HyPR 3000 Power Router. We have
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Solar Stik 24VDC HyPR 3000 Power Router manuals available for free PDF download: Operator And Maintenance Manual
Solar Stik 24VDC HyPR 3000 Operator And Maintenance Manual (55 pages)
Security Force Assistance Brigade (SFAB) Hybrid Power System
Brand:
Solar Stik
| Category:
Power Supply
| Size: 2 MB
Table of Contents
Table of Contents
2
General Information, Equipment Description, and Theory of Operation
6
Introduction to Hybrid Power Systems
6
The Hybrid Power System Flexible Open Architecture
6
Theory of Operation
7
Figure 1. 24 VDC Hypr 3000 Connections
7
Modes of Operation
8
Figure 2. Using the Hypr 3000 in Hybrid Model
8
Figure 3. Using the Hypr 3000 in UPS Model
8
Figure 4. Using Hypr in Power Conditioning Model
9
Figure 5. Using Hypr in Scavenge Model
9
Figure 6. Using Hypr in Inverter Mode
10
Hypr 3000 Internal Circuits
11
Figure 7. Schematized View of Hypr 3000 Internal Circuitry
11
The Inter-Connect System
12
Energy Storage-The Foundation of a System
13
Minimum Battery Capacity Required for Optimal System Operation
13
Scaling Energy Storage Capacity
13
Scaling and Modifying a Hypr-Based System
13
Important Safety Information and Instructions
14
Safety Information Labels
14
Fire Hazard
15
Recommended Fire Extinguisher
15
Electric Shock Hazard
16
Environmental and Handling Precautions
17
Water
17
Impact
17
Dust/Foreign Object Intrusion
17
Heat
17
EQUIPMENT DESCRIPTION 24VDC Li Expander Pak 1300 External Features
18
24VDC Linear Inter-Connect Cable
18
Figure 8. External Features of the Expander Pak
18
Figure 9. 24VDC Linear Inter-Connect Cable Plugs
18
Data Plate (D-Plate)
19
Figure 10. 24VDC Li Expander Pak 1300 D-Plate
19
24VDC Hypr 3000-120
20
AC Power Input Port
20
Figure 11. Hypr 3000 Exterior Features
20
Figure 12. Hypr 3000 Universal AC Power Input Port
20
DC Power Input Ports - Solar and Scavenge
21
NATO Port - 24 VDC Input/Output Port
21
Figure 13. Hypr 3000 Power Input Ports
21
Figure 14. Hypr 3000 NATO Port
21
Inter-Connect 24 VDC Input/Output Port
22
24VDC Expander Pak Only Port
22
Figure 15. Hypr 3000 24 VDC Inter-Connect Input/Output Port
22
Figure 16. Hypr 3000 Expander Pak Only Port
22
120 VAC Output Ports
23
Generator Communications Ports
23
Figure 17. Hypr 3000 120 VAC Output Ports
23
Figure 18. Hypr 3000 Generator Communications Ports
23
Cooling Vents
24
Figure 19. Hypr 3000 Cooling Vents
24
Faceplate
25
Figure 20. 24 VDC Hypr 3000 Faceplate
25
Hypr 3000 Breaker Panel
27
Hypr 3000 Inverter Status
27
Hypr 3000 AC Input Setting
27
Figure 21. Hypr 3000 Breaker Panel
27
Figure 22. Hypr Inverter/Ac OUTPUT Status LED
27
Figure 23. AC Input Control Dial
27
Programmed System Operating Parameters
28
Automatic Generator Start/Stop (AGS) Voltages
28
Battery Low-Voltage Cut off (LVCO)
28
System Connection Diagram and Inventory
29
Components Listing
30
Information Plate
31
Figure 24. Hypr 3000 I-Plate
31
Operator Instructions
32
Identify Location for System Components Component Shading
32
Minimize Potential for Water and Dust Intrusion
32
Figure 25. Minimize Solar Loading
32
Connect System Components
33
Connect Li Expander Pak 1300S to Hypr 3000
33
Figure 26. Connecting Esms to Hypr 3000
33
Figure 27. Connecting Inter-Connect Cable to Expander Pak
33
Connect Hypr to AC Power Source
34
Connect Hypr to Grid Power
34
Figure 28. Hypr to AC Power Input Options
34
Connecting Generators
35
Connect Hypr 3000 to Tandem 2 Kw Generators
35
Figure 29. Hypr/Generator Power Connections
35
Figure 30. Hypr/Generator Comms Connections
36
Optional: Connecting Hypr 3000 to a 3 Kw TQG
37
Figure 31. Optional Connection of 3 Kw TQG to Hypr 3000
37
Connect AC Loads to Hypr 3000
38
Prepare 2 Kw Generator(S) for Operation
38
Figure 32. Connecting AC Loads to Hypr 3000
38
Figure 33. Prepping the 2 Kw Generator for Operation
38
Optional: Connect Solar Power to Hypr 3000
39
Optional: Scavenge Power from Nonconventional DC Power Sources
39
Figure 35. Scavenge Power from Alternative DC Sources
39
Figure 34. Connecting PV Arrays to Hypr 3000
39
System Operation
40
System Monitoring
41
The Solar Charging Status LED (with Solar Arrays Connected)
41
Figure 36. Hypr 3000 DC Interface
41
Table 1. Charge Status Indicator-LED Status
41
State of Charge (SOC) Calculation
42
Generator Status
42
Battery Status
42
DC Interface Menu Windows
43
Troubleshooting
47
Issues most Likely to be Encountered
47
PREVENTIVE MAINTENANCE CHECKS and SERVICE (PMCS) 24VDC Hypr 3000 PMCS
48
Hypr 3000 Air Intake Filter Maintenance
48
Figure 37. Cleaning/Replacing Hypr 3000 Air Intake Vent Filter
48
Table 2. Hypr 3000 Preventive Maintenance Checks and Services
48
24VDC Li Expander Pak 1300 PMCS
49
Table 3. 24VDC Li Expander Pak 1300 In-Storage Preventive Maintenance Checks and Services
49
Expander Pak Storage
50
How to Charge Expander Pak 1300S
51
Figure 38. Charging Expander Paks with Hypr 3000
51
Water Intrusion Remediation
52
Transporting the Hypr 3000
52
Figure 40. Hypr Transport Wheels and Pull-Handle
52
Figure 39. Drain Plug Screw Located under the TECH PORT
52
Technical Specifications
53
24VDC Li Expander Pak 1300
53
24VDC Hypr 3000-120
54
About Solar Stik, Inc
55
Contact
55
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Solar Stik 24VDC HyPR 3000 Operator And Maintenance Manual (47 pages)
Brand:
Solar Stik
| Category:
Power Supply
| Size: 1 MB
Table of Contents
Table of Contents
2
GENERAL INFORMATION, EQUIPMENT DESCRIPTION, and THEORY of OPERATION Introduction
5
Requirements for Hypr Operation
5
Hypr 3000 Capabilities and Controls
6
User Control Functions
6
Data Management
6
Theory of Operation
7
Figure 1. Schematized Power Flow from a Top-Down View of the Interior of the Hypr 3000
7
General Information
8
AC Functions
8
Charging
8
Inverting
8
DC Functions
9
Solar Power
9
Power Scavenging
9
Auto Generator Start / Stop
10
Load Prioritization
11
Modes of Operation
12
Figure 2. Using the Hypr 3000 in Hybrid Model
12
Figure 3. Using the Hypr 3000 in UPS Model
12
Figure 4. Using Hypr in Power Conditioning Model
13
Figure 5. Using Hypr in Scavenge Model
13
Figure 6. Using Hypr in Inverter Mode
14
Selecting an AC Power Source
15
Energy Storage Requirements for Operation
15
Battery Low-Voltage Cut off (LVCO)
15
Battery Current Requirements for Hypr AC Output
16
Temperature-Dependent Power Processing
16
Derating Specifications
16
How to Minimize Derating
17
Important Safety Information and Instructions
18
Safety Information Labels
18
Fire Hazard
19
Recommended Fire Extinguisher
19
Electric Shock Hazard
20
Environmental and Handling Precautions
21
Water
21
Impact
21
Dust/Foreign Object Intrusion
21
Heat
21
The Inter-Connect System
22
24VDC Linear Inter-Connect Cable
23
The Standard Inter-Connect Plug
23
Figure 7. Linear Inter-Connect Plug
23
Figure 8. Inter-Connect Plug
23
EQUIPMENT DESCRIPTION Introduction
24
Figure 9. 24 VDC Hypr 3000 Connections
24
Information Plate (I-Plate)
25
AC Power Input Port
26
Solar Input Port
26
Figure 10. Hypr 3000 AC Power Input Port
26
Figure 11. Hypr 3000 Solar Input Port
26
Power Scavenging Port
27
Figure 12. Hypr 3000 DC Power Scavenging Port
27
Expander Pak Only Port
28
Figure 13. Hypr Expander Expander Pak / ESM Connection Port
28
24 VDC IN/OUT Ports
29
120 VAC OUTPUT Ports
29
Figure 14. Hypr 24 VDC Input / Output Ports
29
Figure 15. Hypr 120 VAC Output Ports
29
GEN COMM Ports
30
Cooling Vents
30
Figure 17. Expander Pak Generator Communications Ports
30
Figure 16. Hypr 3000 Cooling Vents
30
Faceplate
31
Figure 18. 24 VDC Hypr 3000 Faceplate
31
DC Interface
33
Solar Charging Status LED
33
Figure 19. Hypr 3000 DC INTERFACE
33
Table 1. Charge Status Indicator-LED Status
33
AC Interface AC Input Control Dial
34
Generator Control Switches
34
Figure 22. AC Input Control Dial
34
Figure 20. Generator Mode Control Switches and Leds
34
Figure 21. Generator Status LED Blinking Pattern
34
Breakers / Switches Panel
35
AC Output Status LED
35
Figure 23. Hypr 3000 Breakers
35
Figure 24. Hypr Inverter / AC OUTPUT Status LED
35
Connecting Generators to Hypr
36
Compatible Generator Options
36
Figure 26. Connecting Generators to Hypr
36
Figure 25. Compatible Generator Options
36
Hypr GEN COMM Port Specificity
37
Figure 27. MEP-831A and MEP-802A Gen Comm Cable Connections
37
Figure 28. Defender 1 Kw and Ranger 2 Kw Gen Comm Cable Connections
38
MPG Parallel Connections
39
Figure 29. Connecting Two 1 Kw Generators in Parallel with the "Y" AC Power Cable
39
Operator Instructions
40
Hypr Setup and Operation
40
Navigating DC User Interface Menus
41
Figure 30. Navigating the DC Interface
41
Programmable Parameters
42
Figure 31. Abbreviated Hypr DC Interface Menu Map
42
Maintenance
43
Preventive Maintenance Checks and Services (PMCS)
43
Hypr 3000 Air Intake Filter Cleaning
43
Figure 32. Fastener Locations on Vent Shroud
43
Figure 33. Replacing Hypr Air Intake Filter (Left); Cleaning a Hypr Air Intake Filter (Right)
44
Water Intrusion Remediation
45
Transporting the Hypr 3000
45
Figure 35. Hypr Human Transportation
45
Figure 34. Drain Plug Screw Located under the TECH PORT
45
Technical Specifications
46
About Solar Stik, Inc
47
Contact
47
Solar Stik 24VDC HyPR 3000 Operator And Maintenance Manual (37 pages)
Brand:
Solar Stik
| Category:
Battery Pack
| Size: 1 MB
Table of Contents
Important Safety Information and Instructions
2
Safety Information Labels
2
Fire Hazard
3
Recommended Fire Extinguisher
3
Electric Shock Hazard
4
Environmental and Handling Precautions
5
Water
5
Impact
5
Dust/Foreign Object Intrusion
5
Heat
5
Table of Contents
6
General Information
9
EQUIPMENT DESCRIPTION and DATA
10
Equipment Characteristics, Capabilities, and Features
10
Requirements for Hypr Operation
10
Hypr 3000 Specifications, Environmental Control and Handling Requirements
11
Figure 1. 24 VDC Hypr 3000 Connections
12
Figure 2. the Hypr 3000 I-Plate
13
Information Plate (I-Plate)
13
Faceplate
14
Figure 4. 24 VDC Hypr 3000 Faceplate
14
Location and Description of Major Components Introduction
12
Figure 5. Schematized Power Ow from a Top-Down View of the Interior of the Hypr 3000
15
Theory of Operation
15
Hypr 3000 Front
16
Solar Power Input Port
16
Figure 6. Hypr 3000 Front Side
16
Figure 7. Hypr 3000 Solar Input Port Located on Front Side
16
Power Scavenging Port
17
24 VDC IN/OUT Ports
17
Figure 8. Hypr 3000 9-36 VDC Power Scavenging Port Located on Front Side
17
Figure 9. Hypr 3000 24 VDC Input/Output Ports Located on Front Side
17
ESM Only Port
18
Figure 10. Hypr ESM Connection Port Located on Front Side
18
BB-2590 Charging Ports
19
24 VDC NATO Input/Output Port
19
Figure 12. BB-2590 Charging Only Ports
19
Figure 11. Hypr 24 VDC NATO Input/Output Port
19
AC Power Input Port
20
120 VAC OUTPUT Ports
20
Figure 13. Hypr 3000 120-230 VAC Input Located on Right Side
20
Figure 14. Hypr 3000 120 VAC Power Output Ports Located on Right Side
20
Vents
21
Figure 15. Hypr 3000 Cooling Vents
21
General Information
22
AC Functions
22
Charging
22
Inverting
22
Hypr 3000 Controls
23
User Control Functions
23
DC Functions
24
Solar Power
24
BB-2590 Connections
24
Power Scavenging
24
Load Prioritization
25
Modes of Operation
26
Figure 16. Using the Hypr 3000 in Hybrid Model
26
Figure 17. Using Hypr in Power Conditioning Model
26
Battery Current Requirements for Hypr AC Output
27
Figure 18. Using Hypr in Scavenge Model
27
DC User Interface
28
Figure 19. Hypr 3000 DC Interface
28
Battery Low-Voltage Cut off (LVCO)
29
Solar Charging Status LED
29
Table 1. Charge Status Indicator-LED Status
29
AC Interface
30
AC Input Power Control Switch
30
Breakers / Switches Panel
30
Figure 21. AC Input Power Control Switch
30
Figure 20. Hypr 3000 Breakers
30
Operator Instructions
31
Hypr Setup and Operation
31
Navigating DC User Interface Menus
32
Figure 22. Navigating the DC Interface
32
Programmable Parameters
33
Read-Only Parameters
33
Figure 23. Abbreviated Hypr DC Interface Menu Map
33
Maintenance
34
Preventive Maintenance Checks and Services (PMCS)
34
Hypr 3000 Air Intake Filter Maintenance
34
Figure 24. Cleaning/Replacing Hypr 3000 Air Intake Vent Lter
34
Temperature-Dependent Power Processing
35
Derating Speci Cations
35
How to Minimize Derating
35
Water Intrusion Remediation
36
Transporting the Hypr 3000
36
Figure 26. Hypr Human Transportation
36
Figure 25. Drain Plug Screw Located under the Solar Input Port
36
About Solar Stik, Inc
37
Contact
37
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Solar Stik 24VDC HyPR 3000 Operator And Maintenance Manual (35 pages)
Brand:
Solar Stik
| Category:
Solar panel
| Size: 0 MB
Table of Contents
Table of Contents
2
GENERAL INFORMATION, EQUIPMENT DESCRIPTION, and THEORY of OPERATION Introduction
5
Requirements for Hypr Operation
5
Hypr 2500 Capabilities and Controls
6
User Control Functions
6
Data Management
6
Theory of Operation
7
General Information
8
AC Functions
8
Charging
8
Inverting
8
DC Functions
9
Load Prioritization
9
Modes of Operation
10
Selecting an AC Power Source
11
Battery Current Requirements for Hypr AC Output
11
Temperature-Dependent Power Processing
12
Derating Speci Cations
12
How to Minimize Derating
12
Important Safety Information and Instructions
13
Safety Information Labels
13
Fire Hazard
14
Recommended Fire Extinguisher
14
Electric Shock Hazard
15
Environmental and Handling Precautions
16
Water
16
Impact
16
Dust/Foreign Object Intrusion
16
Heat
16
The Inter-Connect System
17
24VDC Linear Inter-Connect Cable
18
The Standard Inter-Connect Plug
18
EQUIPMENT DESCRIPTION Introduction
19
AC Power Input Port
20
Connecting Generators to Hypr
20
24 VDC IN/OUT Ports
21
120 VAC OUTPUT Ports
22
Vents
22
24 VDC Hypr Faceplate
23
AC Interface
24
AC Input Current Limit Switch
24
Breakers / Switches
24
DC Interface
25
Battery Voltage
25
Current
25
Connecting Generators to Hypr
26
Operator Instructions
27
Hypr Setup and Operation
27
Navigating DC User Interface Menus
28
Monitoring the Battery
28
Battery Monitor
29
Battery Voltage
29
Current
29
Power
29
Consumed Amp-Hours
29
State-Of-Charge
29
Synchronizing the Battery Monitor
30
Synchronizing Issues
30
SOC Display Options
30
Historical Data
31
Maintenance
32
Preventive Maintenance Checks and Services (PMCS)
32
Hypr 2500 Air Intake Filter Maintenance
32
Water Intrusion Remediation
33
Transporting the Hypr 2500
33
Technical Specifications
34
About Solar Stik, Inc
35
Contact
35
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