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HRS012-W*-20-*
SMC Networks HRS012-W*-20-* Manuals
Manuals and User Guides for SMC Networks HRS012-W*-20-*. We have
2
SMC Networks HRS012-W*-20-* manuals available for free PDF download: Service Manual, Operation Manual
SMC Networks HRS012-W*-20-* Service Manual (222 pages)
Thermo-chiller
Brand:
SMC Networks
| Category:
Chiller
| Size: 7.84 MB
Table of Contents
Table of Contents
3
Chapter 1 Safety Instructions
7
Before Using Unit
7
Reading the Manual
7
Hazards
8
Level of Hazards
8
Definition of "Serious Injury" and "Light Injury
8
Types of Hazard Labels
9
Locations of Hazard Labels
10
Other Labels
11
Product Label
11
Safety Measures
11
Safety Instructions for Use
11
Waste Disposal
12
Disposal of Refrigerant and Compressor Oil
12
Disposal of Product
12
Material Safety Data Sheet (MSDS)
12
Chapter 2 Name of Parts
13
Appearance
13
Component Parts
15
Chapter 3 Alarm Indication and Troubleshooting
17
Alarm Display
17
Error Type and Alarm Set Value
18
How to Reset Alarm
20
Troubleshooting
21
How to Use the Flow Chart of Troubleshooting
21
Icons for Necessary Tools and Specifications
22
Removal and the Mounting of the Panel
23
Troubleshooting of Alarms
25
AL01: Low Level in Tank
25
AL02: High Circulating Fluid Discharge Temp. [For Air-Cooled Type]
27
AL02: High Circulating Fluid Discharge Temp. [For Water-Cooled Type]
36
AL03: Circulating Fluid Discharge Temp. Rise
45
AL04: Circulating Fluid Discharge Temp. Drop
46
AL05: High Circulating Fluid Return Temp
48
AL06: High Circulating Fluid Discharge Pressure
50
AL07: Abnormal Pump Operation
53
AL08: Circulating Fluid Discharge Pressure Rise
58
AL09: Circulating Fluid Discharge Pressure Drop
61
AL10: High Compressor Intake Temp
62
AL11: Low Compressor Intake Temp
64
AL12: Low Super Heat Temperature
67
AL13: High Compressor Discharge Pressure [For Air-Cooled Type]
72
AL13: High Compressor Discharge Pressure [For Water-Cooled Type]
80
AL15: Refrigerant Circuit Pressure (High Pressure Side) Drop
87
AL16: Refrigerant Circuit Pressure (Low Pressure Side) Rise
92
AL17: Refrigerant Circuit Pressure (Low Pressure Side) Drop
96
AL18: Compressor Overload [For Air-Cooled Type]
101
AL18: Compressor Overload [For Water-Cooled Type]
106
AL19: Communication Error
111
AL20: Memory Error
111
AL21: DC Line Fuse Cut
112
AL22: Circulating Fluid Discharge Temp. Sensor Failure
112
AL23: Circulating Fluid Return Temp. Sensor Failure
114
AL24: Compressor Intake Temp. Sensor Failure
116
AL25: Circulating Fluid Discharge Pressure Sensor Failure
119
AL26: Compressor Discharge Pressure Sensor Failure
121
AL27: Compressor Intake Pressure Sensor Failure
123
AL28: Maintenance of Pump
125
AL29: Maintenance of Fan Motor [For Air-Cooled Type]
125
AL30: Maintenance of Compressor
125
AL31: Contact Input1 Signal Detection
126
AL32: Contact Input 2 Signal Detection
126
AL33: Water Leakage
127
AL34: Electric Resistivity/Conductivity Rise
128
AL35: Electric Resistivity/Conductivity Drop
128
AL36: DI Sensor Error
129
Troubleshooting of Errors Without Alarm Generation
130
The Circulating Fluid Temperature Does Not Go down
130
The Circulating Fluid Temperature Does Not Go up
130
The Operation Panel Displays Nothing
130
Impossible to Operate the Thermo-Chiller with the "RUN/STOP" Key on the Operation Panel
132
Lights on the Operation Panel or Display(S) on the Digital Display Does Not Operate
132
The Alarm Buzzer Does Not Sound
133
Facility Water Does Not Flow (for Water-Cooled Type)
133
Automatic Water Fill Does Not Operate (for Option J "Automatic Water Fill Specification")
134
Precautions for Whole Work
137
Preparation for Work
137
Check after Work
137
Chapter 4 Service Procedure
137
Work Procedure
138
Removal and the Mounting of the Panel
138
Discharge of the Circulating Fluid and Facility Water
140
Check after Work
144
Starting the Product
144
Stopping the Product
144
Check Items after Starting
145
Icons for Necessary Tools and Specifications
146
Replacement Procedure
148
Replacement of Temperature Sensor (PT1)
148
Replacement of Temperature Sensor (PT2)
150
Replacement of Pump (for Standard Pump)
152
Replacement of High Pressure Pump
155
Replacement of Mechanical Seal Set
159
Replacement of Fan
163
Replacement of Level Switch
166
Replacement of Pressure Sensor
168
Replacement of Dustproof Filter
169
Replacement of Front Panel
170
Replacement of Tank
174
Replacement of Tank (for Automatic Water Fill)
176
Replacement of Inlet Socket
178
Replacement of Power Switch
180
Replacement of DC Power Supply
182
Replacement of Main Board & Communication Board
184
Replacement of Power Board
186
Replacement of Display Board
190
Replacement of Hose
191
Replacement of Fuse
197
Replacement of Valve for Automatic Water Fill
198
Chapter 5 Service Parts List
201
Before Using Service Parts List
201
Numbering System Chart
201
Service Parts List
202
Illustration of Service Parts
204
Dustproof Filter
204
Panel
204
Temperature Sensor
205
Hose
205
Pressure Sensor (for Circulating Fluid)
206
Level Switch
206
DC Power Supply
207
Main Board / Communication Board / Power Board / Display Board / Fuse
208
Power Switch
209
Inlet Socket
209
Pump
210
Fan
210
Tank
211
Tank Lid
211
Valve for Automatic Water Fill
212
Chapter 6 Documents
213
Specifications List
213
Outline Dimensions
216
Electric Circuit Diagram
218
Hrs0
218
Flow Chart
219
Chapter 7 Product Warranty
221
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SMC Networks HRS012-W*-20-* Operation Manual (162 pages)
Thermo chiller
Brand:
SMC Networks
| Category:
Chiller
| Size: 2.81 MB
Table of Contents
Table of Contents
3
Chapter 1 Safety Instructions
9
Before Using the Product
9
Reading the Manual
9
Hazards
10
Level of Hazards
10
Definition of "Serious Injury" and "Minor Injury
10
Types of Hazard Labels
11
Locations of Hazard Labels
12
Other Labels
13
Product Label
13
Safety Measures
13
Safety Instructions for Use
13
Personal Protective Equipment
14
Emergency Measures
15
Waste Disposal
16
Disposal of Refrigerant and Compressor Oil
16
Disposal of Product
16
Material Safety Data Sheet (MSDS)
16
Chapter 2 Name and Function of Parts
17
Part Number of Product
17
Name and Function of Parts
18
Function of Parts
19
Operation Display Panel
20
Chapter 3 Transport and Setting up
21
Transport
21
Transportation Using Casters
22
Installation
23
Environment
24
Location (Required Ventilation Rate and Facility Water Source)
25
Installation and Maintenance Space
26
Installation
27
Mounting
27
Electrical Wiring
28
Preparation and Wiring of Power Supply Cable
29
Wiring of Remote Operation Signal Input
31
Wiring of Operation Signal Output and Alarm Signal Output
33
Communication Wiring
34
RS-232C Communication Wiring
35
Piping
36
Fill of Circulating Fluid
38
Option J Piping Of【Automatic Fluid Filling
39
Wiring of External Switch
40
Reading of the External Switch
41
Wiring
42
Setting Items
43
Chapter 4 Starting the Product
45
Before Starting
45
Preparation for Start
46
Power Supply
46
Setting of Circulating Fluid Temperature
46
Preparation of Circulating Fluid
47
Starting and Stopping
50
Starting the Product
50
Stopping the Product
51
Check Items after Starting
52
Adjustment of Circulating Fluid
52
Chapter 5 Display and Setting of Various Functions
53
Function
54
Key Operations
54
List of Parameters
56
Main Screen
59
Display on the Main Screen
59
Alarm Display Menu
60
Content of Display of Alarm Display Menu
60
Inspection Monitor Menu
61
Checking of the Inspection Monitor Menu
61
Key-Lock
65
Key-Lock Setting / Checking
66
Run Timer, Stop Timer Function
67
Run Timer and Stop Timer Function
67
Setting and Checking of Run Timer and Stop Timer Function
69
Signal for Completion of Preparation (TEMP READY)
71
Signal for Completion of Preparation (TEMP READY)
72
Signal for Completion of Preparation (TEMP READY) Setting / Checking
72
Offset Function
74
Offset Function Setting and Checking
76
Function to Recover from Power Failure
78
Function to Recover from Power Failure
79
Function to Recover from Power Failure Setting and Checking
79
Anti-Freezing Function
80
Anti-Freezing Function
81
Anti-Freezing Function Setting and Checking
81
Key Click Sound Setting
82
Key Click Sound Setting and Checking
82
Temperature Unit Switching
83
Temperature Unit Switching Setting and Checking
83
Pressure Unit Switching
84
Pressure Unit Switching Setting and Checking
84
Alarm Buzzer Sound Setting
85
Alarm Buzzer Sound Setting and Checking
85
Alarm Customize Function
86
Alarm Customize Function Setting and Checking
88
Setting of Temperature Alarm Monitoring Method and Alarm Generation Timing
101
Data Reset Function
103
Method of Resetting Data Reset Function
103
Accumulated Time Reset Function
104
Method of Resetting Accumulated Time Reset Function
104
Communication Function
106
Communication Function Setting and Checking
106
Option J [Automatic Fluid Filling]
123
Option [Drain Pan Set]
124
Option [Drain Pan Set]
125
Option [Drain Pan Set] Setting and Checking
125
Option [Electric Resistivity Sensor Set]
126
Option [Electric Resistivity Sensor Set]
127
Option [Electric Resistivity Sensor Set] Setting and Checking
127
Chapter 6 Alarm Indication and Trouble Shooting
129
Alarm Display
129
Alarm Buzzer Stop
131
Troubleshooting
132
Other Errors
134
Chapter 7 Control, Inspection and Cleaning
135
Control of Circulating Fluid Quality
135
Inspection and Cleaning
136
Daily Check
136
Monthly Check
137
Inspection Every 3 Months
138
Inspection Every 6 Months
138
Inspection for Winter Season
139
Consumables
139
Stop for a Long Time
140
Discharge of the Circulating Fluid and Facility Water
140
Chapter 8 Documents
143
Specifications List
143
Product Specification
143
Communication Specifications
145
Outline Dimensions
146
Flow Chart
147
Hrs012-A∗-∗0, Hrs018-A∗-∗0, Hrs024-A∗-20
147
Hrs012-W∗-∗0, Hrs018-W∗-∗0, Hrs024-W∗-20
147
Cooling Capacity
148
Hrs012-∗∗-10-(Bjm)
148
Hrs018-∗∗-10-(Bjm)
148
Hrs012-∗∗-20-(Bjmt)
149
Hrs018-∗∗-20-(Bjmt)
149
Hrs024-∗∗-20-(Bjmt)
149
Option G [High Temperature Type]
150
Heating Capacity
151
Hrs012-∗∗-10,Hrs018-∗∗-10
151
Hrs012-∗∗-20,Hrs018-∗∗-20, Hrs024-∗∗-20
151
Pump Capacity
152
Hrs012-∗∗-10-(Bjm), Hrs018-∗∗-10-(Bjm)
152
Hrs012-∗∗-20-(Bgjm), Hrs018-∗∗-20-(Bgjm), Hrs024-∗∗-20-(Bgjm)
152
Option:-T
153
Option:-MT
153
Required Facility Water Flow (for Water-Cooled Type)
154
Compliance
155
Sample Doc
156
Daily Check Sheet
157
Chapter 9 Product Warranty
159
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