Ski-Doo REV Series Manuals

Ski-Doo REV Series Manuals

Manuals and User Guides for Ski-Doo REV Series. We have 3 Ski-Doo REV Series manuals available for free PDF download: Shop Manual, Operator's Manual

Ski-Doo REV Series Shop Manual

Ski-Doo REV Series Shop Manual (436 pages)

Brand: Ski-Doo | Category: Snowmobiles | Size: 32 MB

Table of Contents

Table of Contents
4
Safety Notice

12
Introduction

13
- Vehicle Identification Number
  18
- Engine Serial Number
  18
- List of Abbreviations Used in this Manual
  18
- Arrangement of this Manual
  20
- Threadlocker
  23
- Stripped Thread Repair
  24
- Gasket Compound
  25
- Mounting on Shaft
  25
- Case-In Components
  26
- Tightening Torques
  26
Tools and Service Products

30
- Service Tools
  
  30
- Service Products
  
  50
Maintenance

58
- Maintenance Chart
  
  58
- Storage
  
  61
  - General
    61
  - Fuel Stabilizer
    61
  - Engine Lubrication
    61
  - Engine Compartment
    62
  - Pulley Protection
    62
  - Countershaft Lubrication
    62
  - Battery
    62
  - Vehicle Cleaning
    62
  - Rags in Air Intake and Exhaust System
    62
  - Vehicle Protection
    62
- Preseason Preparation
  
  63
Troubleshooting

65
- Engine
  
  65
  - Engine Leak Verification Flow Chart
    76
- Fuel and Oil Systems
  
  77
- Transmission and Brake System
  
  80
  - Transmission
    80
  - Brake System
    87
    
    Hydraulic Brake
    87
- Electrical System
  
  88
- Suspension and Track
  
  100
Engine

104
- Ho, 593 Ho Sdi and 793 Ho Engine Types
  
  104
  - Exhaust System
    104
    
    Tuned Pipe
    105
    
    Manifold
    105
    
    Muffler
    105
  - Engine System
    107
    
    Removal from Vehicle
    108
    
    Inspection
    111
    
    Installation
    111
  - Top End
    112
    
    Troubleshooting
    116
    
    Component Removal with the Engine Installed
    116
    
    Cleaning
    116
    
    Rave Valve Basic Operation
    116
    
    Disassembly
    117
    
    Inspection
    121
    
    Assembly
    122
  - Bottom End
    127
    
    Cleaning
    130
    
    Disassembly
    130
    
    Inspection
    131
    
    Assembly
    131
    
    Break-In
    136
- Engine Leak Test and Dimension Measurement
  
  137
  - Leak Test
    137
  - Preparation
    137
  - Procedure
    137
  - Finalizing Reassembly
    139
  - Engine Leak Verification Flow Chart
    140
  - Engine Dimension Measurement
    141
  - Cylinder Head Warpage
    141
  - Cylinder Taper
    141
  - Cylinder out of Round
    141
  - Combustion Chamber Volume Measurement
    141
  - Used Piston Measurement
    143
  - Cylinder/Piston Clearance
    143
  - Ring/Piston Groove Clearance
    145
  - Ring End Gap
    145
  - Crankshaft Deflection
    145
  - Connecting Rod Big End Axial Play
    146
  - Crankshaft End-Play
    146
  - Checking Crankshaft Alignment
    146
- Magneto System
  
  147
  - General
    149
  - Cleaning
    149
  - Disassembly
    149
  - Assembly
    150
- Oil Injection System
  
  152
  - General
    153
  - Oil Type
    153
  - Oil System Leak Test
    153
  - Oil Pump Identification
    154
  - Cleaning
    154
  - Disassembly
    154
  - Assembly
    155
  - Adjustment
    156
  - Checking Operation
    157
- Liquid Cooling System
  
  158
  - Cooling System Leak Test
    160
  - Inspection
    160
  - Draining the System
    160
  - Disassembly and Assembly
    160
  - Cooling System Refilling Procedure
    162
- Rewind Starter
  
  163
  - Inspection
    164
  - Removal
    164
  - Rope Replacement
    164
  - Disassembly
    164
  - Assembly
    165
  - Installation
    167
- Carburetor and Throttle Cable
  
  168
  - Carburetor Tm Type
    168
    
    Identification
    169
    
    Removal
    169
    
    Cleaning and Inspection
    170
    
    Disassembly and Assembly
    171
    
    Carburetor Adjustments
    172
    
    Installation
    174
  - Dpm
    175
    
    Testing
    175
    
    Parts Removal and Installation
    175
    
    Dpm Manifold Testing
    176
  - Throttle Cable
    178
    
    Throttle/Oil Pump Cable Removal
    178
    
    Throttle/Oil Pump Cable Installation
    178
    
    Throttle Cable Adjustment
    178
- Fuel Tank and Fuel Pump
  
  180
  - Fuel Filter
    182
  - Fuel Tank
    182
  - Impulse/Fuel Lines Spring Clips (All Models)
    183
  - Float-Type Fuel Level Gauge
    184
  - Electric Fuel Level Sensor
    184
  - Fuel Level Sensor Screws
    184
  - Fuel System Pressurization
    184
  - Fuel Pump
    185
    
    Removal
    186
    
    Pump Verification
    186
    
    Cleaning and Inspection
    186
    
    Installation
    186
05 2-Tec Engine Management

187
- Overview
  
  187
  - Operating Principle
    188
    
    Air Induction
    188
  - Fuel Delivery System
    188
    
    General
    188
    
    Component Description
    188
  - Engine Management System (Ems)
    189
    
    Ems - General Functions
    190
    
    Ecu - Engine Management Functions
    191
    
    Electronic Fuel Injection
    192
    
    Ignition Timing
    192
    
    Electronically Controlled Rave
    192
    
    Knock Sensor
    192
    
    Engine Modes of Operation
    192
    
    Flooded Engine (Drowned Mode)
    192
    
    Monitoring System
    192
    
    Limp Home Modes
    193
    
    Diagnostic Mode
    193
  - Charging System
    193
    
    Magneto System
    193
    
    Double Ignition Coil
    193
    
    Trigger Coil
    194
- Component Inspection and Adjustment
  
  195
  - General
    195
  - Fuel System
    195
  - Electrical System
    196
    
    Resistance Measurement
    197
    
    Engine Connector Pin-Outs
    198
  - Air Induction System
    199
    
    Throttle Body
    199
  - Fuel Delivery
    202
    
    Fuel Pump
    203
    
    Fuel Rail
    207
    
    Fuel Injectors
    208
  - Electronic Management
    210
    
    Ecm Replacement
    210
    
    Engine Wiring Harness
    211
    
    Throttle Position Sensor (Tps)
    211
    
    Crankshaft Position Sensor (Cps)
    214
    
    Air Temperature Sensor (Ats)
    215
    
    Coolant Temperature Sensor (Cts)
    215
    
    Air Pressure Sensor (Aps)
    216
    
    Exhaust Gas Temperature Sensor (Egts)
    217
  - Knock Sensor (Ks)
    218
  - E-Rave Solenoid
    219
  - Double Ignition Coil
    219
  - Tdc Setting (Top Dead Center)
    221
  - Capacitor
    221
  - Engine Start/Rer Button Verification
    222
  - Dess Switch Verification
    222
  - Spark Plugs
    222
  - Cranking System
    223
- Diagnostic Procedures
  
  224
  - General
    224
  - Troubleshooting
    224
  - 2-Tec System Fault Codes
    228
Transmission

230
- Drive Belt
  
  230
  - Application Chart
    230
  - Inspection
    230
  - Checking Neutral Function
    230
  - Rotation Direction
    230
  - Drive Belt Height Measurement and Adjustment
    231
  - Drive Belt Deflection Measurement (Reference Only)
    233
- Drive Pulley
  
  235
  - General
    236
  - Removal
    236
  - Disassembly
    236
  - Cleaning
    238
  - Inspection
    238
  - Assembly
    240
  - Installation
    243
  - Drive Pulley Adjustment
    244
- Driven Pulley
  
  246
  - Formula Rer
    246
  - Removal
    247
  - Disassembly
    247
  - Cleaning
    247
  - Inspection
    247
  - Bushing Replacement
    248
  - Assembly
    248
  - Installation
    249
  - Adjustment
    250
  - Hpv Vsa
    251
  - Removal
    252
  - Disassembly
    252
  - Cleaning
    252
  - Inspection
    252
  - Assembly
    252
  - Installation
    253
  - Adjustment
    253
- Pulley Distance and Alignment
  
  254
  - General
    254
  - General Procedure
    254
  - Pulley Alignment and Distance Specifications Chart
    255
- Brake
  
  257
  - Hydraulic Brake
    257
    
    Brake Fluid
    258
    
    Master Cylinder
    258
    
    Caliper
    258
    
    Brake Pads
    259
    
    Brake Disc
    260
    
    Countershaft Bearing
    260
    
    Countershaft
    261
    
    Brake Light Switch
    261
    
    Bleeding
    262
- Chaincase
  
  263
  - Removal and Disassembly
    264
  - Inspection
    264
  - Gear Ratio Modification
    264
  - Installation and Assembly
    265
  - Drive Chain Adjustment
    265
  - Adjustment
    266
- Drive Chain
  
  267
  - Silent Chain
    267
Electrical System

268
- Ignition Timing
  
  268
  - Scribing a Timing Mark
    268
  - Checking Ignition Timing
    269
  - Changing Timing
    270
- Spark Plugs
  
  274
  - Disassembly
    274
  - Spark Plug Installation
    274
  - Spark Plug Tightening Torque
    274
- Battery
  
  275
  - General
    275
  - Removal
    275
  - Cleaning
    275
  - Inspection
    275
  - Battery Charge Testing
    276
  - Battery Storage
    276
  - Activation of New Battery
    276
  - Battery Charging
    276
  - Installation of Battery
    276
  - Cable Terminal Installation
    277
- Electric Starter
  
  279
  - Removal
    280
  - Disassembly
    280
  - Cleaning
    281
  - Inspection
    281
  - Assembly
    283
  - Installation
    284
- Testing Procedure
  
  285
  - General
    285
  - Checking Calibration Program
    288
  - Changing Mpem Calibration Program
    291
  - System Testing
    292
  - Inspection of Heating Elements
    299
  - Headlight and Accessories System Testing
    300
Rear Suspension

301
- 1 Sc-10Suspension
  
  304
  - Component Removal and Installation
    304
  - Suspension Assembly Removal
    305
  - Disassembly and Assembly
    305
  - Shock Absorber Inspection
    307
  - Installation
    308
  - Ride Adjustment
    308
  - Lubrication
    308
- 2 Sc-10Iiisuspension
  
  312
  - Component Removal and Installation
    312
  - Suspension Assembly Removal
    313
  - Disassembly and Assembly
    314
  - Shock Absorber Inspection
    316
  - Hpg T/A Shock Servicing
    317
  - Installation
    325
  - Ride Adjustment
    325
  - Lubrication
    325
- Drive Axle
  
  326
  - Removal
    327
  - Assembly
    328
  - Lubrication
    329
  - Adjustment
    330
- Track
  
  331
  - Track Type Application
    331
  - General
    331
  - Inspection
    331
  - Removal
    331
  - Installation
    331
  - Adjustment
    331
Steering/Front Suspension

334
- Steering System
  
  334
  - Disassembly and Assembly
    336
  - Inspection
    339
  - Adjustment
    339
  - Steering Adjustment (Skis)
    343
  - Lubrication
    345
- Front Suspension
  
  346
  - General Inspection
    347
  - Disassembly
    347
  - Inspection
    351
  - Installation
    351
Body/Frame

356
- Body
  
  356
  - Installation and Adjustment
    356
    
    Headlamp Beam Aiming
    356
    
    Bulb Replacement
    356
    
    Decal
    357
    
    Windshield
    357
    
    Guard
    358
    
    Wiring Harness
    358
    
    Cables
    358
    
    Tubing
    358
  - Plastic Maintenance and Repair
    358
    
    Maintenance
    358
    
    Repair
    359
- Frame
  
  360
  - Frame Cleaning
    360
  - Frame Welding
    360
  - Frame Component Replacement
    360
Technical Data

361
- Si* Metric Information Guide
  
  361
- Engines
  
  362
- Vehicles
  
  390
- Technical Data Legends
  
  418
  - Engine Legend
    418
  - Vehicle Legend
    419
Wiring Diagram

420
Wiring Diagrams

420
- Wiring Diagram Legend
  420
- Wire Colors
  420
- Connector Housing Area
  420
- Housing Reference Per Area
  420
- Wire Location in Connector Housing
  421
- Symbols Description
  423
- Unpluging Connectors
  424
- Tab and Receptacle Connectors Removal
  424
- Tab and Receptacle Connectors Installation
  430

Advertisement

Ski-Doo REV Series Operator's Manual

Ski-Doo REV Series Operator's Manual (227 pages)

2006 REV Series

Brand: Ski-Doo | Category: Snowmobiles | Size: 6 MB

Table of Contents

Table of Contents
5
Safety Information

9
Introduction

10
Important Basic Safety Measures

11
Laws and Regulations

16
Riding the Vehicle

17
- Principle of Operation
  17
- How to Ride
  18
- Carrying a Passenger
  23
- Terrain/Riding Variations
  25
- Transporting and Towing
  31
Traction Enhancing Products

32
Safety Labeling

39
- Environment Information
  
  55
General

56
Just What Is Light Treading

58
Why Is Light Treading Smart

59
- Vehicle Information
  
  61
How to Identify Your Snowmobile

62
- Serial Numbers
  63
Controls/Instruments/Equipment

65
- Speedometer
  66
- Tachometer
  71
- Electric Fuel Level Gauge
  72
- Temperature Gauge
  73
- Throttle Lever
  73
- Brake Lever
  74
- Parking Brake Lever
  74
- START/RER Button
  74
- Handlebar
  77
- Holding Strap
  77
- Ignition Switch
  78
- Tether Cut-Out Switch
  79
- Engine Cut-Out Switch
  82
- Headlamp Dimmer Switch
  84
- Rewind Starter Handle
  84
- Choke Lever
  85
  - Fuel Tank Cap
    86
  - Mechanical Fuel Level Gauge
    86
  - Heating Grip/Throttle Lever Switch
    88
  - Rear Passenger Heating Grip Switch
    89
  - Rear Grab Handles
    89
  - Adjustable Backrest
    89
  - Electric Visor Jack Connector
    90
  - 12-Volt Power Outlet
    92
  - Windshield
    93
  - Adjustable Mirrors
    93
  - Adjustable Toeholds
    93
  - Heated Carburetor Valve
    93
  - Hood and Side Panel Latches
    94
  - Fuses
    98
  - Front Grab Handle/Front Bumper
    105
  - Storage Compartment
    106
  - Rear Rack
    108
  - Tool Kit
    108
  - Suitcase
    109
  - Integrated Bag
    112
  - 2+1 Seat
    113
  - Spark Plug Holder
    119
  - Spare Drive Belt Holder
    120
  - Hitch
    122
  - Shields and Guards
    122
  - Track
    122
  - Recommended Fuel and Oil
    124
  - Recommended Oil
    125
  - Break-In Period
    127
Operating Instructions

128
- Pre-Operation Check
  128
- SDI Engine Starting Procedure
  130
- Carburetor Engine Starting Procedure
  131
- Vehicle Warm-Up
  133
- Shutting off the Engine
  134
- Post-Operation Care
  134
- Suspension Adjustments
  134
- Special Operating Instructions
  148
- Riding at High Altitudes or Sea Level
  148
- Riding in Cold Weather
  148
- Emergency Starting
  148
- Towing an Accessory
  151
- Towing Another Snowmobile
  152
- Transporting the Vehicle
  152
Troubleshooting

153
Specifications

158
- Maintenance Information
  
  171
Periodic Maintenance Chart

172
Engine System

177
- Air Filter Cleaning
  177
- Cooling System
  178
- Exhaust System
  179
- Oil Injection System
  179
- EPA Certified Engines
  180
Drive System

183
- Belt Guard Removal and Installation
  183
- Brake Fluid Level
  184
- Brake Condition
  185
- Brake Adjustment
  185
- Chaincase/Oil Level
  185
- Drive Chain Tension
  186
- Drive Belt Condition
  187
- Drive Belt Removal/Installation
  188
- Drive Pulley Adjustment
  191
- Track Condition
  195
- Track Tension and Alignment
  196
- Electrical System
  202
- Battery Electrolyte
  202
- Rear Suspension
  203
- Steering and Front Suspension
  204
- Body/Frame
  205
- Vehicle Cleaning and Protection
  205
- Bulb Replacement
  206
- Headlamp Beam Aiming
  207
Storage and Preseason Preparation

209
Warranty

211
Brp Limited Warranty North America: 2006 Ski-Doo

212
Snowmobiles

212
Brp International Limited Warranty: 2006 Ski-Doo

218
Snowmobiles

218
Privacy Obligations/Disclaimer

223
Change of Address or Ownership

224

Ski-Doo REV Series Operator's Manual

Ski-Doo REV Series Operator's Manual (195 pages)

Brand: Ski-Doo | Category: Offroad Vehicle | Size: 6 MB

Table of Contents

Safety Warning
2
Table of Contents
6
Safety Information

11
Introduction

12
Important Basic Safety Measures

13
Laws and Regulations

18
Riding the Vehicle

19
- Principle of Operation
  19
- How to Ride
  20
- Carrying a Passenger
  24
- Terrain/Riding Variations
  26
- Transporting and Towing
  32
Traction Enhancing Products

33
Location of the Important Labels

41
- Environment Information
  
  55
General

56
Just What Is Light Treading

58
Why Is Light Treading Smart

59
- Vehicle Information
  
  61
How to Identify Your Snowmobile

62
- Serial Numbers
  63
- Serial Number
  64
Controls/Instruments/Equipment

65
- Speedometer/Pilot Lamps
  66
- Tachometer
  70
  - Throttle Lever
    71
  - Brake Lever
    71
  - Parking Brake Lever
    71
  - RER Button
    73
  - Handlebar
    74
  - Holding Strap
    74
  - Ignition Switch
    75
  - Tether Stop Switch
    76
  - Engine Stop Switch
    77
  - Headlights Dimmer Switch
    78
  - Rewind Starter Handle
    78
  - Choke Lever
    79
  - Fuel Tank Cap
    80
  - Mechanical Fuel Level Gauge
    80
    
    Heating Grip/Throttle Lever Switch
    81
    
    Rear Grab Handles
    81
    
    Passenger Backrest
    81
    
    Electric Visor Jack Connector
    82
    
    Windshield
    82
    
    Adjustable Mirrors
    82
    
    Adjustable Toeholds
    82
    
    Hood and Side Panel Latches
    83
    
    Fuses
    85
    
    Front Grab Handle/Front Bumper
    88
    
    Rear Rack
    89
    
    Tool Kit
    89
    
    Spark Plug Holder
    90
    
    Spare Drive Belt Holder
    91
    
    Hitch
    91
    
    Shields and Guards
    92
    
    Track
    92
- Recommended Fuel and Oil
  
  94
  - Recommended Oil
    95
- Break-In Period
  
  97
- Operating Instructions
  
  98
  - Pre-Operation Check
    98
  - Engine Starting Procedure
    101
  - Vehicle Warm-Up
    102
  - Shutting off the Engine
    103
  - Post-Operation Care
    103
  - Special Operating Instructions
    104
  - Riding at High Altitudes or Sea Level
    104
  - Riding in Cold Weather
    104
  - Emergency Starting
    104
  - Towing an Accessory
    108
  - Towing Another Snowmobile
    108
  - Transporting the Vehicle
    109
  - Suspension Adjustments
    110
  - Rear Springs - Comfort
    112
  - Center Spring - Steering Behavior
    114
  - Stopper Strap - Weight Transfer
    116
  - Coupling Blocks - Handling
    117
  - Rear Shock Motion Ratio - Damping Strength
    118
  - Front Springs - Handling
    119
  - Front Suspension Shock Damping Strength
    121
  - Suspension Troubleshooting Chart
    122
  - Deep Snow Riding
    123
Troubleshooting

124
Specifications

127
Epa Certified Engines

131
- Engine Emissions Information
  131
Declaration Ce of Conformity

133
- Maintenance Information
  135
Periodic Maintenance Chart

136
Engine System

141
- Air Filter Cleaning
  141
- Exhaust System
  142
- Oil Injection System
  142
Drive System

144
- Belt Guard Removal and Installation
  144
- Brake Fluid Level
  145
- Brake Condition
  146
- Brake Adjustment
  146
- Chaincase Oil Level
  146
- Drive Chain Tension
  148
- Drive Belt Condition
  148
- Drive Belt Removal/Installation
  149
- Drive Belt Height Adjustment
  151
- Track Condition
  154
- Track Tension and Alignment
  155
- Electrical System
  161
- Battery Electrolyte
  161
- Rear Suspension
  162
- Steering and Front Suspension
  163
- Body/Frame
  164
- Vehicle Cleaning and Protection
  164
- Bulb Replacement
  165
- Headlights Beam Aiming
  167
- Storage and Preseason Preparation
  
  168
  - Warranty
    169
- Brp Limited Warranty Usa and Canada: 2009 Ski-Doo
  
  170
- Snowmobiles
  
  170
- Brp International Limited Warranty: 2009 Ski-Doo
  
  175
- Snowmobiles
  
  175
- Brp Limited Warranty for the European Economic
  
  180
  - Snowmobiles
    180
- Privacy Obligations/Disclaimer
  
  185
- Change of Address/Ownership
  
  187

Advertisement

Advertisement

Related Products

Ski-Doo Categories

Offroad Vehicle Snowmobiles Boat Motherboard

More Ski-Doo Manuals