Ski-Doo Formula S 1998 Manuals

Manuals and User Guides for Ski-Doo Formula S 1998. We have 1 Ski-Doo Formula S 1998 manual available for free PDF download: Shop Manual

Ski-Doo Formula S 1998 Shop Manual

Ski-Doo Formula S 1998 Shop Manual (338 pages)

Brand: Ski-Doo | Category: Snowmobiles | Size: 25 MB

Table of Contents

Table of Contents

4
- Safety Notice
  6
- Introduction
  7
- Service Tools and Service Products
  17
- Service Tools
  17
- Lubrication and Maintenance Chart
  34
Troubleshooting

39
- Table of Contents
  39
- Engine
  40
- Fuel and Oil Systems
  50
- Transmission and Brake Systems
  53
- Electrical System
  61
- Suspension and Track
  70
Table of Contents

73
- 277 Engine Type
  76
- Engine Support and Muffler Disassembly and Assembly
  77
- Installation on Vehicle
  77
- Removal from Vehicle
  77
- Top End
  78
- Cleaning
  79
- Disassembly
  79
- Top End Removal (Without Removing Engine from Chassis)
  79
- Troubleshooting
  79
- Assembly
  80
- Inspection
  80
- Bottom End
  82
- Assembly
  83
- Cleaning
  83
- Disassembly
  83
- Inspection
  83
- 377, 443 and 503 Engine Types
  86
- Engine Removal and Installation
  86
- Engine Removal and Installation
  88
- Tuned Pipe Identification
  88
- Top End
  89
- Cleaning
  90
- Disassembly
  90
- Assembly
  91
- Inspection
  91
- Bottom End
  95
- Assembly
  96
- Cleaning
  96
- Disassembly
  96
- Inspection
  96
- Leak Test
  98
- Leak Test and Engine Dimension Measurement
  98
- Preparation
  98
- Procedure
  98
- Cooling System Leak Test
  101
- Finalizing Reassembly
  101
- Engine Leak Verification Flow Chart
  102
- CDI System
  110
- Oil Injection System
  117
- Axial Fan Cooling System
  122
- Rewind Starter
  125
- Carburetor and Fuel Pump
  130
- Fuel Tank and Throttle Cable
  142
- Drive Belt
  146
- Drive Pulley
  150
- Driven Pulley
  164
Table of Contents

204
- Chart Codes
  206
- Wiring Diagrams
  206
- Tab and Receptacle Connectors Removal
  208
- Unpluging Connectors
  208
- Tab and Receptacle Connectors Installation
  209
- Accessories Installation
  210
- Ignition Timing
  211
- Nippondenso CDI System (Without Trigger Coil)
  211
- Ducati CDI System
  215
- Ngk Spark Plug
  218
- Ngk Spark Plug Numbering System
  218
- Reference Chart
  218
- Spark Plugs
  218
- Design Symbols Used in Ngk Spark Plugs
  219
- Disassembly
  220
- Fouling
  220
- Heat Range
  220
- Spark Plug Analysis
  220
- Spark Plug Installation
  221
- Spark Plug Tightening Torque
  221
- Battery
  222
- Cleaning
  222
- Removal
  222
- Hydrometer Test
  223
- Inspection
  223
- Activation of New Battery
  224
- Battery Storage
  224
- Servicing
  227
- Tips for Charging a Used Battery
  227
- Electric Starter
  230
- Disassembly
  231
- Removal
  231
- Assembly
  233
- Cleaning and Inspection
  233
- Installation
  234
- Cleaning
  235
- Cleaning and Inspection
  235
- Inspection
  235
- Solenoid Switch
  237
- General
  238
- Testing Procedure
  238
- Electrical Connector Testing
  240
- Ignition System Testing Sequence
  240
- Lighting System Testing Sequence
  240
- Nippondenso CDI System Testing
  240
- Sparking
  240
- Ignition Switch, Tether Cord Switch and Emergency Switch Testing
  241
- Ignition Generator Coil Voltage Testing
  242
- Ignition Module Voltage Testing
  242
- Conclusion
  243
- High Voltage Coil Voltage Testing
  243
- Lighting Generator Coil Voltage Testing
  243
- Ducati CDI System Testing
  246
- Electrical Connector Testing
  246
- Ignition System Testing Sequence
  246
- Lighting System Testing Sequence
  246
- Sparking
  246
- And Emergency Switch Testing
  247
- Ignition Switch, Tether Cord Switch
  247
- General
  248
- High Voltage Coil Voltage Testing
  248
- Ignition Generator Coil Voltage Testing
  248
- Trigger Coil Voltage Testing
  248
- Conclusion
  249
- Lighting Generator Coil Voltage Testing
  249
- Voltage Regulator Inspection
  252
- Inspection
  253
- Inspection of Ac Circuit Isolation
  253
- Inspection of Heating Elements
  254
Table of Contents

255
- Torque Reaction Suspension
  256
- Component Removal
  257
- Disassembly and Assembly
  257
- Removal
  257
- Inspection
  258
- Ride Adjustment
  259
- Lubrication
  261
- Sport and Touring Suspension
  262
- Component Removal and Installation
  263
- Removal
  263
- Disassembly and Assembly
  264
- Inspection
  265
- Installation
  265
- Ride Adjustment
  266
- Lubrication
  268
- Drive Axle
  269
- Assembly
  270
- Disassembly
  270
- Removal
  270
- Axial Play
  272
- Installation
  275
- Adjustment
  276
- Lubrication
  276
- General
  277
- Inspection
  277
- Installation
  277
- Removal
  277
- Track
  277
- Track Type Application
  277
- Track Cleat
  280
Table of Contents

281
- Steering System
  282
- Disassembly and Assembly
  284
- Inspection
  284
- Inspection
  285
- Adjustable Handlebar
  286
- Steering Adjustment (Skis)
  287
- Lubrication
  291
- Suspension and Ski System
  293
- Disassembly
  294
- On-Vehicle Component Removal
  294
- Inspection
  295
- Installation
  296
- Disassembly
  298
- Inspection
  299
- Installation
  299
Table of Contents

300
- Body
  301
- Bulb Replacement
  301
- Headlamp Beam Aiming
  301
- Installation and Adjustment
  301
- Belt Guard
  302
- Decal
  302
- Windshield Installation
  302
- Cables
  303
- Piping
  303
- Wiring Harness
  303
- Plastic Repair
  304
- Repair
  304
- Material Repair Procedure
  305
- Repair Procedure
  305
- Frame
  307
- Frame Cleaning
  307
- Frame Component Replacement
  307
- Frame Welding
  307

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