Sinoboom TB660J Plus Manuals

Manuals and User Guides for Sinoboom TB660J Plus. We have 5 Sinoboom TB660J Plus manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom TB660J Plus Maintenance Manual (193 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 39 MB

Table of Contents
9
Safety Warning Symbols and Signs
13
Maintenance Safety Precautions
17
General
17
Instructions before Maintenance
17
Requirements for Maintenance
17
Personnel
17
Precautions before Maintenance
17
Maintenance Safety
18
Considerations after
22
Maintenance
22
Technical Characteristics
23
Machine Specifications
23
Specifications of Major
25
Components
25
Engine
25
Reducer
26
Motor
27
Battery
27
Hydraulic Pump
27
Function Speed
27
Weight of Major Components
28
Pressure Requirements
29
Oil Requirements
30
Torque Specifications
31
Special Torque Requirements
31
Fastener Torque Specifications
32
Hydraulic Hose Torque
34
Hydraulic Fitting Torque
34
Maintenance Instructions25
37
Inspection and Preventative Mainte
37
Nance Schedule
37
Pre-Delivery Inspection
37
Pre-Operation Inspection
37
Frequent Inspection
37
Annual Machine Inspection
37
Preventive Maintenance
37
Responsible Persons and Qualifi- Cations for Performing Inspection
38
And Maintenance
38
Inspection and Preventative Main
38
Tenance Schedule
38
General Maintenance
42
Instructions
42
Major Modification and Repair
46
Chassis and Turntable Assembly
47
Chassis and Turntable System
47
Chassis Tilt Sensing System
47
Travel Drive System
47
Travel Speed Reduction System
47
Reverse Drive Confirmation System
47
Outrigger Oscillating System
47
Tire Assembly
47
Check Wheel Fasteners
48
Replacement Requirements
48
Replace Tires
48
Travel Drive Device
49
Check Disengaged Drive Hub Cap
50
Check Oil Level in Travel Reducer
50
Replace Gear Oil in Travel Reducer
50
Disassembly and Installation
50
Slewing Mechanism
51
Check Oil Level in Slewing Reducer
52
Reducer
53
Lubricate Slewing Bearing
53
Inspect Slewing Bearing Bolts
53
Adjust Gear Backlash of Slewing
55
Mechanism
55
Disassembly and Installation
55
Counterweight
57
Hydraulic Generator
57
Installation
57
Debugging
58
Battery
59
Boom and Platform Assembly
61
Boom and Platform System
61
Broken Wire Rope Detection System
61
Platform Control Enable System
61
Transport Position Sensing System
61
Load Sensing System
61
Platform and Jib Boom
62
Platform Controller
62
Platform Assembly
62
Jib Boom Assembly
63
Swing Cylinder
63
Upward Leveling Cylinder
64
Boom
64
Cable Track Assembly
64
Downward Leveling Cylinder
65
Lift Cylinder
65
Main Boom Assembly
66
Boom Slider
67
Telescopic Wire Rope
68
Telescopic Cylinder
70
Power System
71
Deutz D2.9L4
71
Yuchai YCF30
77
Yanmar 4TNV88-BDFLTC
83
Cummins QSF2.8
90
Weichai WP3.2
96
Auxiliary Power System
103
Hydraulic System
105
Layout of Hydraulic Elements
105
Function Valves
107
Hydraulic Oil
117
Check Oil Level
117
Oil
117
Replace Hydraulic Oil
117
Hydraulic Tank
118
Air Filter
118
Return Filter
118
Suction Filter
118
Hydraulic Oil High-Pressure
119
Filter
119
Oscillating Cylinder Exhausting
119
Oscillation Function Check
119
Check Counterbalance Valve
119
Locking
119
Check Tie Rod of Oscillation Multi
120
Way Valve
120
Test Oscillating Outrigger Function
120
Inspect Cylinder Drift
120
Hydraulic Symbols
120
Hydraulic Schematic Diagram
122
Electrical System
125
Battery
125
Inspection
125
Adding Water
126
Equalization
126
Storage
126
Fault Codes Description
127
Machine Fault Codes
127
Engine Fault Codes
130
Basic Trouble Shooting
130
Electrical Symbols
133
Electrical Schematic Diagram
135
Electrical Schematic Diagram of
135
Turntable
135
Electrical Schematic Diagram of
141
Platform
141
Electrical Schematic Diagram of
143
Engine
143
Electrical Schematic of Hydraulic
145
Generator
145
Functions and Controls
147
Drive Function
147
Braking Function
147
Tilt Protection Function
148
Maximum Working Envelope
148
Limit Function
148
Overload Limit Function
149
Control System
151
Display Interface
151
Main Interface after Booting
153
Description of Icon Functions
153
Language Setting
154
Test-Run Information
155
Sensor Calibration
155
Weight Calibration
156
Joystick Calibration
156
Advanced Setting (Topic)
157
Sensor Configuration
157
Turntable Enable
157
Standardization
158
Proportional Configuration
159
Parameter Restore/Save
161
System Information
162
Time Setting
162
Sensor Information
162
Digital Input Information
163
Digital Output Information
163
Proportional Information
164
Engine Information
164
Turntable Panel Information
167
Platform Information
167
Alarm Information
168
Options
171
Anti-Pinch Device
171
Device Components
172
Installation and Removal
173
Instructions for Use
173
Platform Pipe Support Device
174
Device Components
175
Installation and Removal
176
Instructions for Use
177
Glass Panel Bracket Device
177
Device Components
178
Installation and Removal
179
Instructions for Use
180
Platform Fence Device
180
Device Components
181
Installation and Removal
183
Instructions for Use
185
Appendix
187
Major Modification and Repair
187
Record
187
Maintenance Schedule
188

Sinoboom TB660J Plus Maintenance Manual (138 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 29 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
26
After Using the Machine
26
Specifications
29
Machine Specifications
29
Engine Specifications
35
Function Speed
36
Major Component Weights
36
Hydraulc System Specifications
37
Hydraulic Hose and Fitting
38
Specifications
38
Hydraulic Hose Torque
38
Hydraulic Fitting Torque
39
Hydraulic Hose and Fitting Torque
41
Procedure
41
Fastener Torque Specifications
41
System Descriptions
45
Power Source
45
Hydraulic System
45
Electrical System
45
Machine Control
45
Safety Measures
45
Service and Guidelines
47
Machine Preparation, Inspection and Maintenance
47
General
47
Preparation, Inspection and
47
Qualified Sinoboom Equipment
47
Mechanic
47
Pre-Operation Inspection
47
Pre-Delivery Inspection and Frequent Inspection
47
Annual Machine Inspection
47
Preventive Maintenance
48
Storage
49
Maintenance and Servicing
49
Precautions
49
General
49
Safety and Workmanship
49
Cleanliness
50
Component Removal and Installation4-4
50
Component Disassembly
50
Scrap of Structural Parts
50
Pressure-Fit Parts
51
Bearings
51
Gaskets
51
Bolt Usage and Torque Application
51
Hydraulic Lines and Electrical Wiring
51
Hydraulic System
51
Lubrication
51
Battery
51
Pins and Composite Bearing
51
Appendix 2: Repair & Inspection Report
55
Gear Oil
57
D-3 Replace Hydraulic Oil
87
Replace Hydraulic Tank
88
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
88
D-6 Replace Fuel Hoses
88
D-7 Inpsect Boom Wear Pads
89
Repair Procedures
91
Boom and Platform Components
91
Boom and Platform Systems
91
Platform Controller
92
Platform
92
Platform Rotate Motor
92
Jib Boom Assembly（Tb20J Plus
93
Only
93
Platform Level Cylinder
93
Cable Track Assembly
94
Steel Cable Tensioning Adjustment
94
Main Boom Assembly
95
Chassis and Turntable Components
96
Tires and Rims
96
Reducer and Drive Motor
97
Turntable Slewing Mechanism
101
Engine
103
Battery
105
Hydraulic Generator
105
Hydraulic System
107
Layout of Hydraulic Elements
107
Function Valves
109
Hydraulic Symbols
118
Hydraulic Schematic
119
Electrical System
121
Use and Maintenance of Battery
121
Electrical Symbols
123
Electrical Schematic
125
Appendix 1: Prepare the Work Record before Delivery
131

Sinoboom TB660J Plus Maintenance Manual (118 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 23 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
15
Tipping Hazards and Rated Load
16
Jobsite Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
23
Welding and Polishing Requirements1-10
24
After Using the Machine
25
Specifications
27
Machine Specifications
27
Engine Specifications
33
Function Speed
33
Major Component Weights
34
Power System Specifications
35
Hydraulic Hose and Fitting
36
Specifications
36
Hydraulic Hose Torque
36
Hydraulic Fitting Torque
37
Hydraulic Hose and Fitting Torque
39
Procedure
39
Fastener Torque Specifications
39
System Descriptions
43
Power Source
43
Hydraulic System
43
Electrical System
43
Machine Control
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanic
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
47
Component Removal and Installation4-3
47
Component Disassembly
48
Pressure-Fit Parts
48
Bearings
48
Gaskets
48
Bolt Usage and Torque Application
48
Hydraulic Lines and Electrical Wiring
48
Hydraulic System
48
Lubrication
48
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
49
Maintenance
51
Appendix 2：Repair & Inspection Report
53
Gear Oil
55
D-3 Replace Hydraulic Oil
81
Replace Hydraulic Tank
81
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
81
D-6 Replace Fuel Hoses
82
D-7 Inpsect Boom Wear Pads
82
Repair Procedures
85
Boom and Platform Components
85
Boom and Platform Systems
85
Platform Controller
86
Platform
86
Platform Rotate Motor
86
Jib Boom Assembly（Tb20J Plus
87
Only
87
Platform Level Cylinder
87
Cable Track Assembly
88
Steel Cable Tensioning Adjustment
88
Main Boom Assembly
89
Chassis and Turntable Components
90
Tires and Rims
90
Reducer and Drive Motor
91
Turntable Slewing Mechanism
95
Engine
97
Battery
99
Hydraulic System
100
Layout of Hydraulic Elements
100
Boom Function Manifold
101
Hydraulic Symbols
104
Hydraulic Schematic
105
Electrical System
107
Use and Maintenance of Battery
107
Electrical Symbols
107
Appendix 1: Prepare the Work Record before Delivery
113

Sinoboom TB660J Plus Operation Manual (91 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 21 MB

Table of Contents
9
Description of Safety Warning Symbols and Safety Signs
11
Important Safety Rules
15
General
15
Preparing for Operation
15
Operation Safety
16
Towing, Hauling and Lifting
21
Safety
21
Maintenance Safety
22
Responsibilities of Relevant Parties
27
Owner's (or Lessor's)
27
Responsibilities
27
Employer'sresponsibilities
27
Trainer's Responsibilities
27
User's Responsibilities
27
Technical Parameters
29
Machine Specifications
29
Function Speed
31
Pre-Operation Inspection
33
Machine Components
33
Machine Positions
34
Pre-Start Inspection
34
Functional Test
35
Controllers and Indicators
37
Ground Controller
37
With Deutz Engine)
37
Ground Controller
39
Engines)
39
Turntable Display
41
Platform Controller
43
Platform Display
45
Operation Instructions
47
General
47
Diagram of Working Envelope
48
Stability
49
Gradeability
50
Engine Operation (Topic)
50
Exhaust After-Treatment Sys
51
Tem-If Equipped
51
EAT Process
51
Cancel EAT Process
52
EAT Failed
52
Hydraulic Generator
52
Equipped)
52
Turntable Rotation
52
Traveling
53
Boom Movements
54
Platform Movements
55
Auxiliary Power
55
Shutdown and Parking
55
Transportation and Lifting
56
Storage
57
Emergency Procedures
59
Reporting Accidents
59
Emergency Operation
59
Emergency Lowering
59
Emergency Towing
59
Override Operation in
60
Overloading
60
Positions
65
Maintenance
65
Lubrication
65
Oil Requirements
66
Tire Assembly
67
Check Wheel Fasteners
68
Replacement Requirements
68
Replace Tires
68
Inspection and Preventative
69
Maintenance Schedule
69
Pre-Delivery Inspection
69
Pre-Operation Inspection
69
Frequent Inspection
69
Annual Machine Inspection
69
Preventive Maintenance
69
Responsible Persons and Qualifi
70
And Maintenance
70
Inspection and Preventative Main
70
Tenance Schedule
70
Options
75
Anti-Pinch Device
75
Device Components
75
Installation and Removal
76
Instructions for Use
77
Platform Pipe Support Device
77
Device Components
78
Installation and Removal
79
Instructions for Use
80
Glass Panel Bracket Device
80
Device Components
81
Installation and Removal
82
Instructions for Use
83
Device Components
84
Installation and Removal
87
Instructions for Use
89

Sinoboom TB660J Plus Operation Manual (93 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 23 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
22
Tipping Hazards and Rated Load
22
Jobsite Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
30
Hydraulic Hazards
32
After Using the Machine
32
Jobsite Inspection
35
Pre-Operation Inspection
37
Tips for Conducting a Pre-Operation
37
Inspection
37
Conducting a Pre-Operation
38
Inspection
38
Inspecting Parts
38
Inspecting Entire Machine
38
Inspect Hydraulic Oil Level
38
Inpsecting Fuel Level
39
Inspecting Engine Oil Level
40
Inspecting Coolant Level （Water
41
Inspecting the Battery
42
Pre-Operation Function Test
43
Preparing for a Pre-Operation
43
Function Test
43
Testing the Ground Controller
43
Testing the Platform Controller
49
Testing the Drive Speed
55
Testing the Emergency Lowering
56
Function
56
Testing the Tilt Protection System
56
Testing the Envelope Restriction
57
Testing the Weighing System
58
Operating the Machine
59
Stability
59
Emergency Stop
61
Emergency Lowering
62
Emergency Operating
62
Emergency Towing/Dragging
62
Operation from Ground
63
Operation from Platform
64
Driving on a Slope
65
Transporting and Lifting the Machine
67
Lifting the Machine with a Crane
68
Transporting the Machine
69
Maintenance
71
Conducting a Pre-Delivery Inspection
71
Following Amaintenance Schedule
72
Completing a Repair & Inspection
72
Report
72
Decals/Nameplates Inspection
77
Decals/Nameplates (GB)
77
Decals/Nameplates (CE-Metric)
78
Decals/Nameplates (CSA)
78
Decals/Nameplates (ANSI)
81
Appendix 1: Symbols and Description
84
Appendix 2: Prepare the Work Record before Delivery
86
Appendix 3: Repair & Inspection Report
88

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