Sinoboom TB20J Plus Operation Manual

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TB20J Plus Operation Manual

Manual No: 505050100001

REV: D

Feb. 2023

Translated version

Preface to TB20J Plus Operation Manual

Operation

Manual

产品说明书

PRODU

C T MAN U AL

TB20J Plus/TB660J Plus

TB20J Plus T4

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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Page 1 TB20J Plus Operation Manual Operation Manual No: 505050100001 REV: D Feb. 2023 Manual 产品说明书 Translated version Preface to TB20J Plus Operation Manual PRODU C T MAN U AL TB20J Plus/TB660J Plus TB20J Plus T4 0608E (2132E) G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure and avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands...
Page 4 Service Tel: 400-608-1289/0086-0731-87116333 E-mail: info@sinoboom.com/sales@sinoboom.com Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Postal code: 410600 Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd. Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
Page 5 To Users Thank you for choosing and using the machine of Hunan Sinoboom In- telligent Equipment Co., Ltd. Use this machine only to transport tools to work locations and for performing tasks on the work platform. Only authorized personnel who have received appropriate training on MEWP can operate this machine.
Page 6 Manual Revision History: DATE DESCRIPTION Original issue Jan. 2021 Jun. 2022 Revised manual, added Weichai and Yuchai engines information. Nov. 2022 Revised manual, implemented the BS EN 280-1:2022 standard requirements, revised the logic description of drive speed selector switch, etc. Comprehensively revised manual Feb.
Page 7 • In the text, TB20J Plus T4 is referred to as TB20J Plus.
Page 9: Table Of Contents
8.4 Emergency Towing ....49 with Deutz Engine) ....27 © Feb. 2023 TB20J Plus Operation Manual...
Page 11: Description Of Safety Warning Symbols And Safety Signs
Indicates an imminently hazardous situation that, if not avoided, could result in death or serious injury. Indicates an imminently hazardous situation that, if not avoided, could result in minor or moderate injury. NOTICE Indicates information directly or indirectly related to personal safety, machine damage, or property loss. © Feb. 2023 TB20J Plus Operation Manual...
Page 12 Tipping hazard-Never Tipping hazard-Never Tip-over hazard-Never use machine in use machine in push or pull objects suspend objects from place ladders and strong, gusty wind strong, gusty wind outside platform platform scaffolding on platform © Feb. 2023 TB20J Plus Operation Manual...
Page 13 No smoking Lifting point Lashing point Tire-to-ground load Hydraulic oil filler Platform carrying Do not use damaged Tool or weight Fast/high speed Slow/low speed capacity cords Horn © Feb. 2023 TB20J Plus Operation Manual...
Page 14 DESCRIPTION OF SAFETY WARNING SYMBOLS AND SAFETY SIGNS This Page Intentionally Left Blank © Feb. 2023 TB20J Plus Operation Manual...
Page 15: Important Safety Rules
Unless with the written permission of Hunan Sinoboom Intelli- Sinoboom could not have foreseen all the dangers that gent Equipment Co., Ltd., this machine shall not be may arise in relation to this machine, so all relevant par- ties should pay attention to safety seriously.
Page 16: Operation Safety
Without the written permission of Hunan the work platform, and should not Sinoboom Intelligent Equipment Co., Ltd., it is be used for other purposes. forbidden to alter or modify the machine. •...
Page 17 Page 7, Table 2-1 Minimum Safe Distance, to keep a minimum safety distance from electric wires, electrical equipment or any live (bare or in- sulated) components. The mini- mum safety distance shall be © Feb. 2023 TB20J Plus Operation Manual...
Page 18 Never use ladders, boxes, steps, boards, or similar items on the platform to extend the accessible range. • Do not allow oil, sludge or other slippery substances to remain on work shoes and platform floor. © Feb. 2023 TB20J Plus Operation Manual...
Page 19 • It is forbidden to use the machine the windward area will lead to re- as a hoist or crane. duced machine stability. © Feb. 2023 TB20J Plus Operation Manual...
Page 20 If the wind speed increases to exceed 12.5m/s (28mph) after the platform is raised, the platform should be retracted immediately, and then all power supplies should be cut off, and the machine should be stopped. © Feb. 2023 TB20J Plus Operation Manual...
Page 21: Towing, Hauling And Lifting
• Make sure that other nearby oper- strength. ators working at height and on © Feb. 2023 TB20J Plus Operation Manual...
Page 22: Maintenance Safety
It is forbidden to direct the water or vapor ejected from the flushing equipment at the electrical com- ponents, otherwise short circuit or electric shock may result. © Feb. 2023 TB20J Plus Operation Manual...
Page 23 Oil or air leaked from the hydraul- tially flammable or explosive ic system may penetrate and burn gases may be present. the skin. • Refueling and charging should be carried out in a well-ventilated © Feb. 2023 TB20J Plus Operation Manual...
Page 24 Please contact the avoid serious accidents. battery recycling company if you need to scrap batteries. • When maintaining electrical com- ponents, the battery should be disconnected. © Feb. 2023 TB20J Plus Operation Manual...
Page 25 10%) or battery under-voltage caused by long-term non-charging (battery with level of less than 10% not charged for more than three days), resulting in battery capacity attenuation and failure, shall not be covered by the warranty. © Feb. 2023 TB20J Plus Operation Manual...
Page 27: Responsibilities Of Relevant Parties
3.3 TRAINER’S RESPONSIBILITIES • The trainer must be accredited by Sinoboom as who has received comprehensive knowledge training on the machine, and has the required competencies re- lated to machine repair and maintenance.
Page 28 RESPONSIBILITIES OF RELEVANT PARTIES This Page Intentionally Left Blank © Feb. 2023 TB20J Plus Operation Manual...
Page 29: Technical Parameters
TECHNICAL PARAMETERS 4.1 MACHINE SPECIFICATIONS Table 4-1 TB20J Plus specifications TB20J Plus (METRIC) TB660J Plus (IMPERIAL) ITEM Product Category Power type Diesel engine-powered Outrigger type Oscillating outrigger DIMENSION Max. platform height 65ft 7in Max. working height 72ft 2in Max. horizontal reach (restricted/ 14.6m/16.1m...
Page 30 TECHNICAL PARAMETERS Table 4-1 TB20J Plus specifications(Continued) TB20J Plus (METRIC) TB660J Plus (IMPERIAL) ITEM Max allowable tilt angle 5° Turning radius (inside/outside) 2.4m/5.55m 7ft 10in/18ft 3in Turntable tail-swing 1.45m 4ft 9in 355/55D625 (foam-filled) Tire (spec/type) 36×14-20 (solid) Max. operating noise level...
Page 31: Function Speed
TECHNICAL PARAMETERS Table 4-1 TB20J Plus specifications(Continued) TB20J Plus (METRIC) TB660J Plus (IMPERIAL) ITEM Max. allowable relative humidity Stored at -20℃ to 50℃ (-4℉ to 122℉) in a well-ventilated environment with Storage environment 90% relative humidity (20℃ [68℉]), and away from rain, sun, corrosive gas, inflammables and explosives.
Page 32 30m respectively. Test twice. Brake distance : With the machine on level surface, switch to high engine speed, and push the drive handle to maximum travel distance. © Feb. 2023 TB20J Plus Operation Manual...
Page 34: Machine Positions
Manual are intact, easy to read, and stored in the yard lashing points are safe and reliable, and manuals storage box on the platform. each lashing point is only for one person; Make © Feb. 2023 TB20J Plus Operation Manual...
Page 35: Functional Test
5.4 FUNCTIONAL TEST 3) Make sure that the horn sounds properly when the horn button is pressed. Before performing the functional test: © Feb. 2023 TB20J Plus Operation Manual...
Page 36 Note: When the travel function handle is re- leased, the brake must be able to hold the ma- chine on any slope within the maximum climbing angle reliably without sliding. © Feb. 2023 TB20J Plus Operation Manual...
Page 37: Controllers And Indicators
NOTICE The manufacturer does not have direct control over the application and operation of the machine. Users and operators are responsible for complying with the applicable safety specifications. Fig 1 © Feb. 2023 TB20J Plus Operation Manual...
Page 38 Pull out the button to ON position, and the machine will start normally; Emergency stop button push the button to OFF position, the controller will be powered off, the machine cannot start and all functions will be inoperative. © Feb. 2023 TB20J Plus Operation Manual...
Page 39: Ground Controller
OFF position, the machine will be powered off. Move and hold the switch, and all functions will be enabled to Enable switch operate. To provide emergency power in case of main power source Emergency power switch failure. © Feb. 2023 TB20J Plus Operation Manual...
Page 40 Pull out the button to ON position, and the machine will start normally; Emergency stop button push the button to OFF position, the controller will be powered off, the machine cannot start and all functions will be inoperative. © Feb. 2023 TB20J Plus Operation Manual...
Page 41: Turntable Display
Press the key to the right of the icon to enter platform informa- tion interface to check the input and output states of switches Platform info on the platform controller panel and the handles state on the platform controller. © Feb. 2023 TB20J Plus Operation Manual...
Page 42 Boom length To display the current boom length. Platform height To display the current platform height. © Feb. 2023 TB20J Plus Operation Manual...
Page 43: Platform Controller
Push the handle to the left/right to rotate the turntable clock- wise/anti-clockwise. Main boom luffing/turntable rotation control handle Push the handle forward/backward to raise/lower the main boom. Main boom luffing control orientation To provide indication for main boom luffing control orientation. Not used © Feb. 2023 TB20J Plus Operation Manual...
Page 44 To provice emergency power in case of main power source Emergency power switch failure. Platform Display To display the current fuel level/battery level and faults. This indicator lights up to indicate that the platform controller Power indicator has normal power supply. © Feb. 2023 TB20J Plus Operation Manual...
Page 45: Platform Display
This icon lights up to indicate that the load on the platform ex- Overload alarm indicator ceeds its rated load. This icon lights up to indicate that the engine starts to run at High engine speed indicator high speed. © Feb. 2023 TB20J Plus Operation Manual...
Page 46 This icon lights up to indicate that the machine enters crab Crab walk indicator walk mode. This icon lights up to indicate that the machine enters four- Four-wheel steering indicator wheel steering mode. Fuel/battery level indicator To display the current fuel level/battery level. © Feb. 2023 TB20J Plus Operation Manual...
Page 47: Operation Instructions
7.1 GENERAL This mobile elevating work platform is used to transport tools to work locations and for performing tasks on the work platform. This machine has two controllers: ground controller and platform controller. © Feb. 2023 TB20J Plus Operation Manual...
Page 48: Diagram Of Working Envelope
7.2 DIAGRAM OF WORKING • If any switch/handle returns to the neutral po- ENVELOPE sition but the corresponding movement does not stop, remove the foot from the foot switch Restricted Unrestricted © Feb. 2023 TB20J Plus Operation Manual...
Page 49: Stability
4. The machine will tip over in the direction as indicated by the arrow if overloaded or operating on a tilted surface exceeding the maximum allowable tilt angle. Fig 2 Position of least backward stability © Feb. 2023 TB20J Plus Operation Manual...
Page 50: Gradeability
OFF position and turn off the engine. 6. Turn the ground/platform control selector switch on the ground controller to platform control position. © Feb. 2023 TB20J Plus Operation Manual...
Page 51: Exhaust After-Treatment Sys
Select the ground control position for the machine 1. When the machine needs EAT, a yellow warning prompt will appear on the EAT System Information interface, and the status indicator will flash. 2. Move the machine to a suitable area. © Feb. 2023 TB20J Plus Operation Manual...
Page 53: Traveling
1. Steer left: Depress the foot switch, push the travel/ persons and other hazards. steer control handle forward and press the left © Feb. 2023 TB20J Plus Operation Manual...
Page 54: Boom Movements
Retract the main boom: Move and hold the enable switch, push the main boom telescoping switch to the left, and the main boom will be retracted. © Feb. 2023 TB20J Plus Operation Manual...
Page 55: Platform Movements
6. Cover the platform controller protective cover to pro- tect the platform controller, handles, switches, and panels from harsh environments. 7. If the machine is to be left unused for a long time, press the main power switch. © Feb. 2023 TB20J Plus Operation Manual...
Page 56: Transportation And Lifting
A: The turntable rotation pin is not locked, and the platform should be suspended. turntable can rotate B: The turntable rotation pin is locked, and the turnta- ble cannot rotate © Feb. 2023 TB20J Plus Operation Manual...
Page 57: Storage
OFF position and remove the key. and maintenance on the whole machine should be carried out before use, and aging seals and filter 4. Press the main power switch. © Feb. 2023 TB20J Plus Operation Manual...
Page 58 OPERATION INSTRUCTIONS elements should be replaced according to the actual situation. © Feb. 2023 TB20J Plus Operation Manual...
Page 59: Emergency Procedures
In case of any accident involving the machinery of Hunan Sinoboom Intelligent Equipment Co., Ltd., notify Sinoboom immediately, even if there is no personal in- When the main power source fails, the emergency jury or property damage in the accident. Notify Sino- power on the ground controller or platform controller can boom by phone and provide all necessary details.
Page 60: Override Operation In
Perform operation from the ground: Activate the de- sired movement switch while flipping the emergency power switch on the ground controller; • Perform operation from the platform: Depress the foot switch, flip the emergency power switch on the © Feb. 2023 TB20J Plus Operation Manual...
Page 61 DIAGRAM OF DECALS POSITIONS 环保信息代码打刻在此位置 Annual Inspection The last annual inspection: The next annual inspection: 101040103015 (31) 104009100022 © Feb. 2023 TB20J Plus Operation Manual...
Page 65: Positions
Lubrication intervals are based on machine usage under normal operating conditions, and if the machine is used in harsh conditions (such as dusty environments) or ab- normal conditions, the inspection and lubrication should be performed more frequently. © Feb. 2023 TB20J Plus Operation Manual...
Page 66: Oil Requirements
Above 8℃ (46.4℉) • Do not refuel the machine while the engine is running. Above 4℃ (39.2℉) Above -5℃ (23℉) -10# Above -14℃ (39.2℉) -20# © Feb. 2023 TB20J Plus Operation Manual...
Page 67: Tire Assembly
The environment temperature varies from region to re- gion, so please choose the coolant applicable to your re- gion according to the recommendations in the table below. © Feb. 2023 TB20J Plus Operation Manual...
Page 68: Check Wheel Fasteners
Due to the size difference between different tire brands, both tires on the same axle should be of the same brand. NOTICE Unless specifically approved by Sinoboom, do not replace foam-filled tires with pneumatic tires. Replace Tires Fig 1 Check Wheel Fasteners Tighten the nut to the proper torque to prevent the tire from loosening.
Page 69: Inspection And Preventative
Sinoboom as one who, by possession of essary inspection and maintenance works have been a recognized degree, certificate and training, has suc- completed before placing the machine into service.
Page 70: Responsible Persons And Qualifi
Before each Items Annually delivery Semiannually quarterly Chassis assembly Chassis 1, 2 1, 2 1, 2 Tire 1, 2 1, 2 Drive hub 1，2， Tire fastener 1, 6 1, 6 1, 6 Drive motor © Feb. 2023 TB20J Plus Operation Manual...
Page 71 Safety belt lashing point 1, 2, 7 1, 2, 7 1, 2, 7 Power system Engine idle speed, RPM and throttle 1, 3 1, 3 1, 3 valve Fuel oil Engine oil 6, 11 6, 11 © Feb. 2023 TB20J Plus Operation Manual...
Page 72 1, 3, 4, 7, 10 1, 3, 4, 7, 10 1, 3, 4, 7, 10 Ground controller Function control lock, protective 1, 3, 10 1, 3, 10 1, 3, 10 device and brake © Feb. 2023 TB20J Plus Operation Manual...
Page 73 1, 2 1, 2 and covers Grade of lubricating grease and lubricating oil Functional test of all systems Paint and appearance Marked inspection date on the machine frame Notify Sinoboom of machine ownership © Feb. 2023 TB20J Plus Operation Manual...
Page 74 6. Check for correct sealing, leaking and level 7. Labels are complete, clear and secure 8. Check for appropriate tolerances 9. Fully charged 10. Validation/Execution 11. Replace the oil or filter element 12. Correctly lubricate © Feb. 2023 TB20J Plus Operation Manual...
Page 75: Options
Sinoboom prod- tice obstacles behind or overhead in time or accidental ucts or any models in other operation, life-threatening dangers may result.
Page 76: Installation And Removal
4. Install the cushion block #5 on the left and right sup- device on other Sinoboom products ports in turn, and tighten it with screws, washers or any models in other markets.
Page 77: Instructions For Use
4. To enable the boom extending and elevating func- tions, lift the railing of support #2 up until the fold- able plates on both sides are re-attracted by the magnets and the strobe light goes out. © Feb. 2023 TB20J Plus Operation Manual...
Page 78: Device Components
This manual should always be forbidden to install the pipe sup- kept with the pipe support device port device on other Sinoboom as a part of it. products or any models in other markets. •...
Page 79: Installation And Removal
Unsafe Operation Hazard Except for designated models and corresponding markets, it is forbidden to install the pipe support device on other Sinoboom products or any models in other markets. Unsafe Operation Hazard • Read and understand the follow- ing safety rules before proceeding to the next step.
Page 80: Instructions For Use
2. Place the load on the pipe support device, ensuring that the load is parallel with the platform in terms of length. 3. Ensure that the load center is on the same level as the center of the pipe support device. © Feb. 2023 TB20J Plus Operation Manual...
Page 81: Device Components
Fig 4 Table 11-4 Part Number Part Name Quantity Comment 216030003000 Anti-collision hose 215020000011 Screw M6×16-A2-70 GB/T 70.1 105064043024 Cushion block 215030000004 Nut M6-A2-70 GB/T 6170 105064043178 Cushion plate © Feb. 2023 TB20J Plus Operation Manual...
Page 82: Installation And Removal
Unsafe Operation Hazard Except for designated models and corresponding markets, it is forbidden to install the glass panel bracket device on other Sinoboom products or any models in other markets. Fig 5 1. Install the cushion block with bolts and nuts sequen- 3.
Page 83: Instructions For Use
(1.83sq.ft) Maximum allowable vertical height for carrying glass 1.2m (3ft 11in) panel 1. Ensure that the glass panel bracket device is in- stalled exactly as required and secured to the platform. © Feb. 2023 TB20J Plus Operation Manual...
Page 84: Device Components
Except for designated models kept with the platform fence de- and corresponding markets, it is vice as a part of it. forbidden to install the platform fence device on other Sinoboom products or any models in other Device Components markets. •...
Page 85 215040000033 Washer 6-A2 GB/T 97.1 215030000004 Nut M6-A2-70 GB/T 6170 215010000054 Bolt M6×40-A2-70 GB/T 5783 215010000062 Bolt M8×45-8.8-ZnD GB/T 5783 215040000034 Washer 8-200HV-ZnD GB/T 97.1 215030000005 Nut M8-8-ZnD GB/T 6170 Nylon cable tie © Feb. 2023 TB20J Plus Operation Manual...
Page 86 105064043103 Lower gate frame weldment 105064043107 Lower side fence plate 105064043177 Pipe seal 215010000050 Bolt M6×16-A2-70 GB/T 5783 215040000033 Washer 6-A2 GB/T 97.1 215030000004 Nut M6-A2-70 GB/T 6170 105064043108 Rear left fence plate © Feb. 2023 TB20J Plus Operation Manual...
Page 87: Installation And Removal
Unsafe Operation Hazard • Except for designated models and corresponding markets, it is forbidden to install the platform fence device on other Sinoboom products or any models in other markets. • The platform fence device can on- ly be installed on machines equipped with platform revolving gate.
Page 88 ② and the side ③ fixed component on the platform in turn according to the by nylon cable ties or bolts. figure below, with the lower part ① of the fence fixed © Feb. 2023 TB20J Plus Operation Manual...
Page 89: Instructions For Use
• Once the fence device is installed, it is forbidden to install other auxiliary devices, such as pipe support device and glass panel bracket device. © Feb. 2023 TB20J Plus Operation Manual...
Page 91 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

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Sinoboom TB20J Plus Operation Manual

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