Sinoboom GTJZ0812 Manuals

Manuals and User Guides for Sinoboom GTJZ0812. We have 3 Sinoboom GTJZ0812 manuals available for free PDF download: Operation Manual, Maintenance Manual

Sinoboom GTJZ0812 Maintenance Manual (92 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 31 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Specification
13
Power System Specifications
19
Specifications
20
Hydraulic Hose Torque
21
Hydraulic Fitting Torque
21
Hydraulic Hose and Fitting Torque
24
Procedure
24
Fastener Torque Specifications
24
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
27
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
33
Crush Hazards
34
Explosion and Fire Hazards
34
Damaged Machine Hazards
34
Bodily Injury Hazards
34
Battery Hazards
35
Charging the Battery
35
Handling the Battery
35
Hydraulic Systems Hazard
36
Welding and Polishing Requirements2-10
36
After Using the Machine
36
System Descriptions
37
Power
37
Hydraulic System
37
Electrical System
37
Machine Control System
37
Safety Measures
37
Maintenance
39
Conducting a Pre-Delivery Inspection
39
Following Amaintenance Schedule
40
Completing a Repair & Inspection
40
Report
40
Checklist Aprocedures
43
Inspect All Manuals
43
Inspect All Decals
43
Inspect Damaged, Loose or
43
Lost Parts
43
Inspect Hydraulic Oil Level
44
Inspect Hydraulic Oil Leakage
44
Functional Tests
44
Inspect Emergency Lowering
47
Function
47
Test Braking Device
47
Time Test
47
Testing Traveling Speed
48
Platform Is Lifted State)
48
Testing Traveling Speed (Platform Is Fully Retracted State)
48
Inspect the Tilt Protection
49
Function
49
Test the Pothole Guard
49
Inspect Platform Weighing
49
System(Optional)
49
Limit
51
Inspect the Battery Level
51
Perform Maintenance after
51
Days
51
Checklist Bprocedures
52
Inspect Electric Wires
52
Fasteners
52
Inspect Battery
53
Inspect Hydraulic Oil
54
Inspect Hydraulic Oil Tank
54
Ventilation System
54
Inspect Brake Manual Release
54
Function
54
Checklist Cprocedures
55
Replace Hydraulic Oil Tank Air
55
Filter
55
Checklist Dprocedures
55
Inspect Scissor Arm
55
Installation Bearing
55
Inspect Chassis Slider
56
Replace Hydraulic Oil Tank
56
Return Oil Filter Element
56
Oil
56
Inspect Key Structural Parts
57
Maintenance Procedures
59
Platform Components
59
Removing the Platform Controller
59
Removing the Platform
59
Removing the Extension Platform
60
Scissor Arm Components
60
Removing the Scissor Arm
60
Removing the Lifting Oil Cylinder
60
Chassis Components
61
Removing the Drive Motor
61
Removing the Front Wheel Bracket
61
Removing the Steering Cylinder
62
Removing the Brake
62
Removing the Battery
62
Hydraulic System
63
Testing the Function Pump
63
Removing the Hydraulic Power Unit
63
Removing the Hydraulic Pump
63
Removing the Hydraulic Oil Tank
64
Removing the Hydraulic Valve Block5-6
64
Installing the Cartridge Valve
64
Regulating the Platform Lifting
65
Overflow Valve
65
Adjusting the Steering Overflow
66
Valve
66
Adjusting the Emergency Lowering
66
Handle
66
Hydraulic Symbols
67
Hydraulic Schematic Diagram
68
Electrical System
70
Description
70
Use and Maintenance of Lead-Acid Battery
70
Maintenance
70
Use and Care of Lead-Acid Battery
74
(Maintenance-Free)
74
Use and Care of Lithium Battery
74
Trouble Diagnosis
75
System
75
Fundamental Troubleshooting
80
Electrical Symbols
83
Electrical Schematic Diagram
85
Appendix 1: Prepare the Work Record before Delivery
87
Appendix 2: Repair & Inspection Report
89

Sinoboom GTJZ0812 Operation Manual (92 pages)

Brand: Sinoboom | Category: Scissor Lifts | Size: 41 MB

Table of Contents
9
Introduction

11
1 Performance Parameters

13
2 Machine Components

21
3 Safety

23
- Safety Definitions
  23
- Reporting Accidents
  23
- Electrocution Hazards
  23
- Tipping Hazards and Rated Load
  24
- Work Environment Hazards
  26
- Unsafe Operation Hazards
  27
- Fall Hazards
  28
- Collision Hazards
  29
- Crush Hazards
  30
- Explosion and Fire Hazards
  30
- Damaged Machine Hazards
  30
- Bodily Injury Hazards
  30
- Battery Hazards
  31
  - Charging the Battery
    31
  - Handling the Battery
    31
- Welding and Polishing Requirements
  31
- After Using the Machine
  32
4 Jobsite Inspection

33
5 Pre-Operation Inspection

35
- Tips for Conducting a Pre-Operation
  35
- Inspection
  35
- Conducting a Pre-Operation
  35
- Inspecting Parts
  36
- Inspecting Entire Machine
  36
- Inspect Hydraulic Oil Level
  36
- Inspecting the Battery
  36
6 Pre-Operation Function Test

39
- Testing the Ground Controller
  39
- Function
  40
- Testing the Emergency Stop
  40
- Functions
  40
- Testing the Platform Controller
  40
  - Testing the Emergency Stop
    41
  - Function
    41
  - Testing the Horn
    41
  - Testing the Enabling Key Function
    41
  - Testing the Lifting and Lowering
    42
  - Functions
    42
  - Testing the Steering Function
    42
  - Testing the Driving and Braking
    42
- Testing the Drive Speed
  42
- Testing the Emergency Lowering
  43
- Function
  43
- Testing the Tilt Protection Function
  43
- Testing the Pothole Guard
  44
- Testing the Weighing System
  44
- (Optional)
  44
7 Operating the Machine

47
- Using the Emergency Stop Function
  47
- Using the Emergency Lowering
  47
- Feature
  47
- Using the Emergency Pull/Drag
  47
- Operating on the Ground
  48
- Operating on the Platform
  48
- Operating with the Platform Control
  49
- Ler on the Ground
  49
- Driving on a Slope
  49
- Using the Battery Level Indicator
  50
- Charging the Battery
  51
- Changing Charger Battery Curve
  51
- The Setting Method of Indoor/Outdoor
  52
8 Transporting and Lifting the Machine

53
9 Maintenance

57
10 Decals/Nameplates Inspection

61
Appendix 1: Symbols and Description

83
Appendix 2: Prepare the Work Record before Delivery

87
Appendix 3: Repair & Inspection Report

89

Sinoboom GTJZ0812 Operation Manual (37 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 3 MB

Table of Contents
2
Product Performance Parameters
3
Descriptions of Whole Vehicle
7
Safety Rules
9
- Hazard of Electric Shock
  10
- Hazard of Tip-Over
  10
- Hazard of Falling
  13
- Hazard of Collision
  14
- Hazard of Smash and Squeezing
  14
- Hazard of Damaged Parts
  14
- Hazard of Explosion and Fire
  14
- Hazard of Machine Breakdown
  15
- Hazard of Personal Injury
  15
- Safety of Welding Lead through the Platform
  15
- Lock after each Usage
  15
- Storage Battery Safety
  15
- Pre-Operational Inspection
  16
- Symbol Description
  17
- Pre-Operational Inspection
  17
- Inspection on Parts
  17
- Inspection on Machine
  17
- Inspection on Hydraulic Oil Level
  17
- Inspection on Storage Battery
  18
- Function Test
  19
- Test Preparation
  19
- Ground Controller
  19
- Platform Controller
  20
  - Test Emergency Stop
    20
  - Test Horn
    20
  - Test Enabling Switch
    20
  - Test Rising/Lowering Function
    21
  - Test the Steering
    21
  - Test Drive and Brake Functions
    21
- Test Weighing System
  21
- Test Limited Drive Speed
  22
- Test Level Sensor
  22
- Test Pit-Hole Protection Device
  23
Inspection on Work Site
23
Operating Instructions
24
- Emergency Shutdown
  24
- Emergency Lowering
  24
- Operate on the Ground
  24
- Adjust the Platform Position
  24
- Operate on the Platform
  24
- Steering
  25
- Drive
  25
- Choose Actuating Speed
  25
- Extend and Retract the Platform
  25
- Unfolding and Folding of Platform Railings
  25
- Operate with the Controller on the Ground
  26
- Electrical Level Light for Storage Battery
  26
- Charge Storage Battery
  26
Transportation and Hoisting Instructions
27
Labeling Instructions
29

Sinoboom Categories

Lifting Systems Boom Lifts Scissor Lifts

More Sinoboom Manuals

Sinoboom GTJZ0812 Manuals

Sinoboom GTJZ0812 Maintenance Manual (92 pages)

Table of Contents

Sinoboom GTJZ0812 Operation Manual (92 pages)

Table of Contents

Introduction

1 Performance Parameters

2 Machine Components

3 Safety

4 Jobsite Inspection

5 Pre-Operation Inspection

6 Pre-Operation Function Test

7 Operating the Machine

8 Transporting and Lifting the Machine

9 Maintenance

10 Decals/Nameplates Inspection

Appendix 1: Symbols and Description

Appendix 2: Prepare the Work Record before Delivery

Appendix 3: Repair & Inspection Report

Sinoboom GTJZ0812 Operation Manual (37 pages)

Table of Contents

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Sinoboom Categories