Sinoboom GTJZ1412/4647 Manuals

Manuals and User Guides for Sinoboom GTJZ1412/4647. We have 2 Sinoboom GTJZ1412/4647 manuals available for free PDF download: Operation Manual, Maintenance Manual

Sinoboom GTJZ1412/4647 Maintenance Manual (88 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 31 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Specification
13
Power System Specifications
16
Specifications
17
Hydraulic Hose Torque
18
Hydraulic Fitting Torque
18
Hydraulic Hose and Fitting Torque
21
Procedure
21
Fastener Torque Specifications
21
Safety
23
Safety Definitions
23
Reporting Accidents
23
Electrocution Hazards
23
Tipping Hazards and Rated Load
24
Work Environment Hazards
26
Unsafe Operation Hazards
27
Fall Hazards
28
Collision Hazards
28
Crush Hazards
29
Explosion and Fire Hazards
29
Damaged Machine Hazards
30
Bodily Injury Hazards
30
Battery Hazards
30
Charging the Battery
31
Handling the Battery
31
Hydraulic Systems Hazard
31
Welding and Polishing Requirements
31
After Using the Machine
32
System Descriptions
33
Power
33
Hydraulic System
33
Electrical System
33
Machine Control System
33
Safety Measures
33
Maintenance
35
Conducting a Pre-Delivery Inspection
35
Following Amaintenance Schedule
36
Completing a Repair & Inspection
36
Report
36
Checklist Aprocedures
39
Inspect All Manuals
39
Inspect All Decals
39
Inspect Damaged, Loose or
39
Lost Parts
39
Inspect Hydraulic Oil Level
40
Inspect Hydraulic Oil Leakage
40
Functional Tests
40
Inspect Emergency Lowering
43
Function
43
Test Braking Device
44
Time Test
44
Testing Traveling Speed
44
Platform Is Lifted State)
44
Testing Traveling Speed (Platform Is Fully Retracted State)
45
Inspect the Tilt Protection
45
Function
45
Test the Pothole Guard
46
Inspect Platform Weighing
46
System(Optional)
46
Function
47
Limit
47
Inspect the Battery Level
47
Perform Maintenance after
48
Days
48
Checklist Bprocedures
48
Inspect Electric Wires
48
Fasteners
48
Inspect Battery
49
Inspect Hydraulic Oil
50
Inspect Hydraulic Oil Tank
50
Ventilation System
50
Inspect Brake Manual Release
51
Function
51
Checklist Cprocedures
51
Replace Hydraulic Oil Tank Air
51
Filter
51
Checklist Dprocedures
52
Inspect Scissor Arm
52
Installation Bearing
52
Inspect Chassis Slider
52
Replace Hydraulic Oil Tank
52
Return Oil Filter Element
52
Oil
53
Inspect Key Structural Parts
53
Maintenance Procedures
55
Platform Components
55
Removing the Platform Controller
55
Removing the Platform
55
Removing the Extension Platform
56
Scissor Arm Components
56
Removing the Scissor Arm
56
Removing the Lifting Oil Cylinder
56
Chassis Components
57
Removing the Drive Motor
57
Removing the Front Wheel Bracket
57
Removing the Steering Cylinder
58
Removing the Brake
58
Removing the Battery
59
Hydraulic System
59
Testing the Function Pump
59
Removing the Hydraulic Power Unit
59
Removing the Hydraulic Pump
59
Removing the Hydraulic Oil Tank
60
Removing the Hydraulic Valve Block5-6
60
Installing the Cartridge Valve
60
Regulating the Platform Lifting
61
Overflow Valve
61
Adjusting the Steering Overflow
62
Valve
62
Adjusting the Emergency Lowering
62
Handle
62
Hydraulic Symbols
63
Hydraulic Schematic Diagram
64
Electrical System
65
Description
65
Use and Maintenance of Lead-Acid Battery
65
Maintenance
65
Use and Care of Lead-Acid Battery
69
(Maintenance-Free)
69
Use and Care of Lithium Battery
69
Trouble Diagnosis
70
System
70
Fundamental Troubleshooting
75
Electrical Symbols
78
Electrical Schematic Diagram
80
Appendix 1: Prepare the Work Record before Delivery
83
Appendix 2: Repair & Inspection Report
85

Sinoboom GTJZ1412/4647 Operation Manual (88 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 43 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Machine Components
17
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
21
Tipping Hazards and Rated Load
22
Work Environment Hazards
24
Unsafe Operation Hazards
25
Fall Hazards
26
Collision Hazards
26
Crush Hazards
27
Explosion and Fire Hazards
27
Damaged Machine Hazards
28
Bodily Injury Hazards
28
Battery Hazards
28
Charging the Battery
29
Handling the Battery
29
Welding and Polishing Requirements
29
After Using the Machine
29
Jobsite Inspection
31
Pre-Operation Inspection
33
Tips for Conducting a Pre-Operation
33
Inspection
33
Conducting a Pre-Operation
33
Inspecting Parts
34
Inspecting Entire Machine
34
Inspect Hydraulic Oil Level
34
Inspecting the Battery
34
Pre-Operation Function Test
37
Testing the Ground Controller
37
Function
38
Testing the Emergency Stop
38
Functions
38
Testing the Platform Controller
38
Testing the Emergency Stop
39
Function
39
Testing the Horn
39
Testing the Enabling Key Function
39
Testing the Lifting and Lowering
40
Functions
40
Testing the Steering Function
40
Testing the Driving and Braking
40
Testing the Drive Speed
40
Testing the Emergency Lowering
41
Function
41
Testing the Tilt Protection Function
41
Testing the Pothole Guard
42
Testing the Weighing System
42
(Optional)
42
Operating the Machine
43
Using the Emergency Stop Function
43
Using the Emergency Lowering
43
Feature
43
Using the Emergency Pull/Drag
43
Operating on the Ground
44
Operating on the Platform
44
Operating with the Platform Control
45
Ler on the Ground
45
Driving on a Slope
45
Using the Battery Level Indicator
46
Charging the Battery
47
Changing Charger Battery Curve
47
Transporting and Lifting the Machine
49
Lifting the Machine with a Forklift
49
Lifting the Machine with a Crane
50
Transporting the Machine
50
Maintenance
53
Conducting a Pre-Delivery Inspection
53
Following Amaintenance Schedule
54
Completing a Repair & Inspection
54
Report
54
Decals/Nameplates Inspection
57
Decals/Nameplates-CE
58
Decals/Nameplates-GB
61
Decals/Nameplates-AS
64
Decals/Nameplates-CE (PL)
67
Decals/Nameplates-KCS
70
Decals/Nameplates-ANSI
73
Decals/Nameplates-CSA
76
Appendix 1: Symbols and Description
79
Appendix 2: Prepare the Work Record before Delivery
83
Appendix 3: Repair & Inspection Report
85

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