User Manuals: Sinoboom GTZZ15J Articulating Boom Lift

Manuals and User Guides for Sinoboom GTZZ15J Articulating Boom Lift. We have 2 Sinoboom GTZZ15J Articulating Boom Lift manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom GTZZ15J Maintenance Manual (166 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 29 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazard and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
26
After Using the Machine
26
Specifications
29
Performance Parameters
29
Engine Specifications
33
Function Speed
34
Major Component Weight
34
Hydraulic System Specifications
36
Hydraulic Hose and Fitting
36
Specifications
36
Hydraulic Hose Torque
36
Hydraulic Fitting Torque
37
Hydraulic Hose and Fitting Tight
39
Fastener Torque Specifications
40
System Descriptions
43
Power System
43
Hydraulic System
43
Electrical System
43
Machine Control
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanics
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Storage
47
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
48
Component Removal and Installation4-4
48
Component Disassembly
48
Scrap of Structural Parts
48
Pressure-Fit Parts
49
Bearings
49
Gaskets
49
Bolt Usage and Torque Application
49
Hydraulic Lines and Electrical Wiring
49
Hydraulic System
49
Lubrication
49
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
50
Maintenance
51
Conducting a Pre-Delivery Inspection
52
Following Amaintenance Schedule
52
Completing a Repair & Inspection
53
Report
53
Major Modification and Repair Record
56
Checklist Aprocedures
57
Inspect All Manuals
57
Inspect All Decals
57
Check for Damaged, Loose or
57
Lost Parts
57
Inspect Hydraulic Oil Level
57
Inspect Hydraulic Leakage
58
Inspect Fuel Level
58
Inspect Fuel Leakage
59
Inspect Engine Oil Level
60
Inspect Coolant Level
61
Inspect Engine Belt
61
Inspect Fuel Strainer
62
Water Separator
62
Inspect Cooling Fan
63
System
63
Functional Tests
63
Perform Maintenance after
67
Days
67
Exhaust Oscillate Cylinder
67
Checklist Bprocedures
67
Replace Hydraulic Oil Tank
67
Return Filter Element
67
Fasteners
68
Inspect Hydraulic Oil
68
Inspect Cooling System
68
Replace Fuel Strainer (Fuel-Water Separator) Element
68
Tank
70
Replace High-Pressure Filter
70
Element
70
Replace Air Filter Element of
71
Engine
71
Inspect Angle Sensor and Travel Switch
72
System
72
Level
72
Bolts
73
Lubricate Slewing Bearing
75
Inspect Platform Oscillating
75
Cylinder Fasteners
75
Test Cylinder Drift
76
Test Oscillate Cylinder
76
Valve Locking
76
Inspect Electrical Wiring
77
Inspect the Battery
77
Test Oscillate Outriggers
78
Test Drive Speed
78
Inspect Emergency Lowering
79
Inspect Tilt Protection
79
Test Braking Distance
80
Checklist Cprocedures
80
Replace Fuel Filter Element
80
Replace Air Filter of Hydraulic
81
Tank
81
Replace Engine Oil
81
Replace Engine Oil Filter
82
Inspect Weighing System
83
Checklist Dprocedures
84
Oil
84
Replace Hydraulic Oil
85
Inspect Boom Wear Pads
85
Replace Hydraulic Tank
86
Suction Filter
86
Replace Coolant and Coolant Hoses (Water-Cooled Engine)
86
Replace Fuel Hoses
87
Repair Procedures
89
Boom and Platform Components
89
Boom and Platform Systems
89
Platform Controller
89
Platform
90
Platform Swing Motor
90
Jib Boom Assembly
90
Platform Level Cylinder
91
Cable Track Assembly
92
Main Boom Assembly
92
Telescopic Boom Assembly
93
Articulated Boom Assembly
94
Chassis and Turntable Components
95
Tires and Rims
95
Reducer and Drive Motor
96
Turntable Slewing Mechanism
97
Engine
98
Battery
98
Hydraulic Generator
98
Hydraulic System
99
Layout of Hydraulic Elements
100
Boom Function Manifolds
101
Hydraulic Symbols
102
Hydraulic Schematic Diagram
104
Electrical System
105
Fault Code Description
105
Use and Maintenance of Lead-Acid Battery
123
Maintenance)
123
Use and Care of Lead-Acid Battery
127
(Maintenance-Free)
127
Electrical Symbols
128
Electrical Schematic Diagram
131
Control System
139
Display Interface
139
Main Interface after Booting
141
Description of Icon Function
141
Language Setting
142
Test-Run Information
143
Sensor Calibration
143
Weight Calibration
144
Joystick Calibration
144
Advanced Setting
145
Sensor Configuration
145
Turntable Enable
145
Standardization
146
Proportional Configuration
147
Parameter Restore/Save
149
System Information
150
Time Setting
150
Sensor Information
150
Digital Input Information
151
Digital Output Information
151
Proportional Information
152
Engine Information
152
Equipped with an Engine)
152
Turntable Panel Information
155
Platform Information
155
Alarm Information
156
Appendix 1: Prepare the Work Record before Delivery
159
Appendix 2: Repair & Inspection Report
161
Appendix 3: Major Modification and Repair Record
165

Sinoboom GTZZ15J Operation Manual (98 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 25 MB

Table of Contents
9
Introduction
11
Performance Parameters
13
Machine Components
17
Safety
19
Safety Definitions
19
Reporting Accidents
19
Electrocution Hazards
20
Tipping Hazard and Rated Load
20
Work Environment Hazards
22
Unsafe Operation Hazards
24
Fall Hazards
25
Collision Hazards
25
Crush Hazards
26
Explosion and Fire Hazards
27
Damaged Machine Hazards
27
Bodily Injury Hazards
27
Battery Hazards
28
Hydraulic Hazards
30
After Using the Machine
30
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
36
Inspecting Fuel Level
37
Inspecting Engine Oil Level
38
Inspecting Coolant Level
39
Inspecting the Battery
40
Pre-Operation Function Test
43
Preparing for a Pre-Operation
43
Function Test
43
Testing the Ground Controller
43
Testing the Platform Controller
48
Testing the Drive Speed
55
Testing the Emergency Lowering
55
Function
55
Testing the Tilt Protection System
56
Testing the Weighing System
56
Operating the Machine
59
Stability
59
Emergency Stop
61
Emergency Lowering
62
Emergency Operating
62
Emergency Towing/Dragging
62
Operation from Ground
63
Operation from Platform
64
Driving on a Slope
65
Transporting and Lifting the Machine
67
Lifting the Machine with a Crane
68
Transporting the Machine
68
Maintenance
71
Conducting a Pre-Delivery Inspection
72
Following Amaintenance Schedule
72
Completing a Repair & Inspection
73
Report
73
Major Modification and Repair Record
76
Decals/Nameplates Inspection
79
Decals/Nameplates (GB)
80
Decals/Nameplates (CE)
83
Decals/Nameplate-AS
86
Appendix 1: Symbols and Description
89
Appendix 2: Prepare the Work Record before Delivery
91
Appendix 3: Repair & Inspection Report
93
Appendix 4: Major Modification and Repair Record
97

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User Manuals: Sinoboom GTZZ15J Articulating Boom Lift

Sinoboom GTZZ15J Maintenance Manual (166 pages)

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Sinoboom GTZZ15J Operation Manual (98 pages)

Table of Contents

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