Sinoboom AB16EJ Manuals

Manuals and User Guides for Sinoboom AB16EJ. We have 6 Sinoboom AB16EJ manuals available for free PDF download: Maintenance Manual, Operation Manual

Sinoboom AB16EJ Maintenance Manual (151 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 26 MB

Table of Contents
9
Safety Warning Symbols and Signs
13
Maintenance Safety Precautions
17
General
17
Instructions before Maintenance
17
Requirements for Maintenance
17
Personnel
17
Precautions before Maintenance
17
Maintenance Safety
18
Considerations after
22
Maintenance
22
Technical Characteristics
23
Machine Specifications
23
Specifications of Major
27
Components
27
Motor
27
Reducer
27
Battery
28
Hydraulic Pump
28
Motor
28
Movement Speed
28
Weight of Major Components
29
Pressure Limits
30
Oil Requirements
31
Torque Specifications
32
Special Torque Requirements
32
Fastener Torque Specifications
32
Hydraulic Hose Torque
34
Hydraulic Fitting Torque
34
Maintenance Instructions25
37
Inspection and Preventative Mainte
37
Nance Schedule
37
Pre-Delivery Inspection
37
Pre-Operation Inspection
37
Frequent Inspection
37
Annual Machine Inspection
37
Preventive Maintenance
37
Responsible Persons and Qualifi- Cations for Performing Inspection
38
And Maintenance
38
Inspection and Preventative Main
38
Tenance Schedule
38
General Maintenance
42
Instructions
42
Major Modification and Repair
45
Chassis and Turntable Assembly
47
Chassis and Turntable System
47
Chassis Tilt Sensing System
47
Travel Drive System
47
Travel Speed Reduction System
47
Reverse Drive Confirmation System
47
Tire Assembly
47
Check Wheel Fasteners
48
Replacement Requirements
48
Replace Tire
48
Travel Drive Device
49
Check Disengaged Drive Hub Cap
49
Check Oil Level in Travel Reducer
50
Replace Gear Oil in Travel Reducer
50
Disassembly and Installation
50
Front Wheel Bearing Housing
51
Slewing Mechanism
52
Lubricate Slewing Bearing
53
Inspect Slewing Bearing Bolts
53
Disassembly and Installation
55
Counterweight
56
Battery
57
Boom and Platform Assembly
59
Boom and Platform System
59
Platform Control Enable System
59
Transport Position Sensing System
59
Load Sensing System
59
Platform and Jib Boom
60
Platform Controller
60
Platform Assembly
60
Jib Boom Assembly
61
Swing Cylinder
61
Upward Leveling Cylinder
62
Boom
62
Drag Chain Assembly
62
Downward Leveling Cylinder
63
Main Boom Lift Cylinder
64
Main Boom Assembly
64
Telescopic Boom and Telescopic
65
Cylinder
65
Articulated Boom Lift Cylinder
66
Articulated Boom Assembly
67
Boom Slider
69
Hydraulic System
71
Layout of Hydraulic Elements
71
Function Valves
72
Hydraulic Oil
77
Check the Oil Level
77
Oil
77
Replace the Hydraulic Oil
77
Hydraulic Tank
77
Air Filter
78
Suction Filter
78
Hydraulic Oil Return Filter
78
Hydraulic Oil High-Pressure Filter
78
Inspect Cylinder Drift
78
Hydraulic Symbols
79
Hydraulic Schematic Diagram
80
Electrical System
81
Battery
81
Inspection
81
Adding Water
82
Equalization
82
Storage
82
Charging Faults and Solutions
83
(Lead-Acid Battery)
83
Charging Faults and Solutions
84
(Lithium Battery)
84
Fault Codes Description
85
Machine Fault Codes
85
Motor Controller Fault Codes
88
Lithium Battery BMS Fault Codes
102
Basic Trouble Shooting
103
Electrical Symbols
106
Electrical Schematic Diagram
108
Functions and Controls
111
Drive Function
111
Braking Function
111
Tilt Protection Function
112
Maximum Working Envelope
112
Limit Function
112
Overload Limit Function
113
Control System
115
Display Interface
115
Home Interface after Booting
116
State Monitor
117
Fault Inquiry
118
Setting
119
Machine Parameter Setting
119
Time Setting
122
Machine Information
123
Language Setting
123
Unit Setting
123
Options
125
Secondary Guarding Device
125
Parts List
127
Installation and Removal
128
Instructions for Use
128
Wiring Harness and Schematic
129
Diagram
129
Pipe Cradle
134
Parts List
134
Installation and Removal
135
Instructions for Use
136
Panel Cradle
136
Parts List
137
Installation and Removal
138
Instructions for Use
139
Platform Mesh
139
Parts List
140
Installation and Removal
142
Instructions for Use
144
Appendix
145
Major Modification and Repair
145
Record
145
Inspection and Preventative
146
Maintenance Schedule
146

Sinoboom AB16EJ Maintenance Manual (120 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 12 MB

Table of Contents
9
Introduction
13
Safety
15
Safety Definitions
15
Reporting Accidents
15
Electrocution Hazards
16
Tipping Hazards and Rated Load
16
Work Environment Hazards
18
Unsafe Operation Hazards
20
Fall Hazards
21
Collision Hazards
21
Crush Hazards
22
Explosion and Fire Hazards
23
Damaged Machine Hazards
23
Bodily Injury Hazards
23
Battery Hazards
24
Hydraulic Hazards
26
After Using the Machine
26
Specifications
29
Machine Specifications
29
Motor Specifications
34
Function Speed
35
Major Component Weights
36
Power System Specifications
37
Hydraulic Hose and Fitting
37
Specifications
37
Hydraulic Hose Torque
37
Hydraulic Fitting Torque
38
Hydraulic Hose and Fitting Tight
40
Fastener Torque Specifications
41
System Descriptions
43
Power System
43
Hydraulic System
43
Electrical System
43
Machine Control System
43
Safety Measures
43
Service and Guidelines
45
Machine Preparation, Inspection and Maintenance
45
General
45
Preparation, Inspection and
45
Qualified Sinoboom Equipment
45
Mechanic
45
Pre-Operation Inspection
45
Pre-Delivery Inspection and Frequent Inspection
45
Annual Machine Inspection
45
Preventive Maintenance
46
Storage
47
Maintenance and Servicing
47
Precautions
47
General
47
Safety and Workmanship
47
Cleanliness
48
Component Removal and Installation4-4
48
Component Disassembly
48
Scrap of Structural Parts
48
Pressure-Fit Parts
49
Bearings
49
Gaskets
49
Bolt Usage and Torque Application
49
Hydraulic Lines and Electrical Wiring
49
Hydraulic System
49
Lubrication
49
Battery
49
Pins and Composite Bearing
49
Application of Insulating Silicone Grease to Electrical Connections
50
Maintenance Procedures
51
Conducting a Pre-Delivery Inspection
51
Following Amaintenance Schedule
52
Checklist Aprocedures
52
A-1 Inspect All Manuals
52
A-2 Inspect All Decals
53
Inspect Damaged, Loose or
53
Lost Parts
53
A-4 Inspect Hydraulic Oil Level
53
A-5 Inspect Hydraulic Leakage
54
A-6 Functional Tests
54
Perform Maintenance after
56
Days
56
Checklist Bprocedures
57
B-1 Inspect Electrical Wiring
57
B-2 Inspect the Battery
57
Inspect Rim, Tire and Fasteners5-8
58
B-4 Inspect Hydraulic Oil
58
Inspect and Replace Return
58
Filter Element
58
Inspect the Maximum Operating Range Restriction
59
Inspect Slewing Bearing Bolts.5-10
60
B-8 Lubricate Slewing Bearing
61
Tank
61
B-10 Replace High-Pressure Filter
62
Level
62
Inspect Platform Rotate
62
System
63
B-15 Test Emergency Lowering
64
Function
64
B-16 Test Cylinder Drift
64
Checklist Cprocedures
64
Replace Hydraulic Oil Tank Air
64
C-2 Inspect Weighing System
65
Checklist Dprocedures
65
D-1 Inpsect Boom Wear Pads
65
Oil
66
D-3 Replace Hydraulic Oil
66
Replace Hydraulic Tank
67
Suction Filter
67
Repair Procedures
69
Boom and Platform Components
69
Boom and Platform Systems
69
Platform Controller
69
Platform
70
Platform Swing Motor
70
Jib Boom Assembly
70
Platform Leveling Cylinder
71
Cable Track Assembly
72
Main Boom Assembly
72
Telescopic Boom Assembly
73
Foldable Boom Assembly
74
Chassis and Turntable Components
75
Tires and Rims
75
Reducer and Drive Motor
76
Battery Box
77
Battery
78
Turntable Slewing Mechanism
78
Hydraulic System
80
Hydraulic Element Layout
80
Function Valves
80
Hydraulic Symbols
85
Hydraulic Schematic Diagram
86
Electrical System
86
Fault Code Description
86
Use and Maintenance of Battery
97
Electrical Symbols
99
Electrical Schematic Diagram
102
Rexroth Control System
105
Display Interface
105
Home Interface after Booting
106
State Monitor
107
Fault Inquiry
108
Parameter Setting
108
Machine Parameter Setting
108
Time Setting
112
Machine Information
112
Language Setting
112
Unit Setting
112
Appendix 1: Prepare the Work Record before Delivery
115
Appendix 2: Repair & Inspection Report
117

Sinoboom AB16EJ Operation Manual (118 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 32 MB

Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
22
Tipping Hazards and Rated Load
22
Work Environment Hazards
24
Unsafe Operation Hazards
26
Fall Hazards
27
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
29
Damaged Machine Hazards
29
Bodily Injury Hazards
29
Battery Hazards
30
Hydraulic Hazards
32
After Using the Machine
32
Jobsite Inspection
35
Pre-Operation Inspection
37
Tips for Conducting a Pre-Operation
37
Inspection
37
Conducting a Pre-Operation
38
Inspection
38
Inspecting Parts
38
Inspecting Entire Machine
38
Inspect Hydraulic Oil Level
38
Inspecting the Battery
39
Pre-Operation Function Test
41
Preparing for a Pre-Operation
41
Function Test
41
Testing the Ground Controller
41
Testing the Platform Controller
45
Preparation
47
Power Indicator Light
47
Footswitch
47
Horn
47
Emergency Stop Function
47
Drive Function
48
Steer Function
48
Drive High/Low Speed Select Function
48
Main Boom Up/Down
48
Main Boom Telescope
48
Foldable Boom Up/Down
49
Turntable Rotate
49
Platform Level Switch
49
Platform Rotate Switch
49
Jib Up/Down Switch
49
Rear Detection Indicator Light
49
Rear Detection Switch
50
Buzzer
50
System Distress Indicator Light
50
Overload Indicator Light
50
Chassis Tilt Indicator Light
50
Platform Tilt Indicator Light
50
Length Sensor Fault Indicator Light
50
Angle Sensor Fault Indicator Light
51
Range-Limiting Indicator Light
51
Foot Switch Indicator Light
51
Heavy Load Indicator Light
51
High Travel Speed Indicator Light
51
Work Light Switch (if Equipped)
51
Anti-Pinch/Soft Touch Unlock Switch
51
Hydraulic Generator Switch
51
Equipped)
51
Testing the Drive Speed
51
Testing the Emergency Lowering
52
Function
52
Testing the Tilt Protection System
52
Testing the Maximum Operating
53
Testing the Weighing System
53
Operating the Machine
55
Stability
55
Emergency Stop
57
Emergency Lowering
58
Emergency Operating
58
Emergency Towing/Dragging
58
Operation from Ground
59
Operation from Platform
60
Driving on a Slope
61
Charging the Battery
62
Transporting and Lifting the Machine
65
Lifting the Machine with a Crane
66
Transporting the Machine
67
Maintenance
69
Conducting a Pre-Delivery Inspection
69
Completing a Repair & Inspection
70
Report
70
Inspection
70
Decals/Nameplates (GB)
73
Gtzz14Ej
74
Decals/Nameplates (GB)
74
Gtzz16Ej
77
Decals/Nameplates (CE-Metric)
77
Gtzz14Ej
80
Decals/Nameplates (CE-Metric)
80
Gtzz16Ej
83
Decals/Nameplates (CE-Imperial)
83
Gtzz14Ej
86
Decals/Nameplates (CE-Imperial)
86
Gtzz16Ej
89
Decals/Nameplates (CSA)
89
Gtzz14Ej
92
Decals/Nameplates (CSA)
92
Gtzz16Ej
95
Decals/Nameplates (ANSI)
95
Gtzz14Ej
98
Decals/Nameplates (ANSI)
98
Gtzz16Ej
101
Decals/Nameplates (AS)
101
Gtzz14Ej
104
Decals/Nameplates (KCS)
104
Gtzz14Ej
107
Appendix 1: Symbols and Description
111
Appendix 2: Prepare the Work Record before Delivery
113
Appendix 3: Repair & Inspection Report
115

Sinoboom AB16EJ Maintenance Manual (90 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 10 MB

Table of Contents
9
Introduction

13
1 Safety

15
- Safety Definitions
  15
- Reporting Accidents
  15
- Electrocution Hazards
  15
- Tipping Hazards and Rated Load
  16
- Work Environment Hazards
  18
- Unsafe Operation Hazards
  19
- Fall Hazards
  20
- Collision Hazards
  21
- Crush Hazards
  22
- Explosion and Fire Hazards
  22
- Damaged Machine Hazards
  22
- Bodily Injury Hazards
  23
- Battery Hazards
  23
- Hydraulic Hazards
  24
- Welding and Polishing Requirements1-10
  24
- After Using the Machine
  25
2 Specifications

27
- Performance Parameters
  27
- Major Component Weights
  30
- Power System Specifications
  31
- Hydraulic Hose and Fitting
  32
- Specifications
  32
  - Hydraulic Hose Torque
    32
  - Hydraulic Fitting Torque
    32
  - Hydraulic Hose and Fitting Torque
    35
  - Procedure
    35
- Fastener Torque Specifications
  35
3 System Descriptions

39
- Power System
  39
- Hydraulic System
  39
- Electrical System
  39
- Machine Control System
  39
- Safety Measures
  39
4 Service and Guidelines

41
- Machine Preparation, Inspection and Maintenance
  41
  - General
    41
  - Preparation, Inspection and
    41
  - Qualified Sinoboom Equipment
    41
  - Mechanic
    41
  - Pre-Operation Inspection
    41
  - Pre-Delivery Inspection and Frequent Inspection
    41
  - Annual Machine Inspection
    41
  - Preventive Maintenance
    42
- Maintenance and Servicing
  43
- Precautions
  43
  - General
    43
  - Safety and Workmanship
    43
  - Cleanliness
    43
  - Component Removal and Installation4-3
    43
  - Component Disassembly
    44
  - Pressure-Fit Parts
    44
  - Bearings
    44
  - Gaskets
    44
  - Bolt Usage and Torque Application
    44
  - Hydraulic Lines and Electrical Wiring
    44
  - Hydraulic System
    44
  - Lubrication
    44
  - Battery
    45
- Pins and Composite Bearing
  45
- Application of Insulating Silicone Grease to Electrical Connections
  45
5 Maintenance Procedures

47
- Conducting a Pre-Delivery Inspection
  47
- Following Amaintenance Schedule
  48
- Checklist Aprocedures
  48
  - Inspect All Manuals
    48
  - Inspect All Decals
    49
  - Inspect Damaged, Loose or
    49
  - Lost Parts
    49
  - Inspect Hydraulic Oil Level
    49
  - Inspect Hydraulic Leakage
    50
  - Functional Tests
    50
  - Inspect Battery Level
    52
  - Function
    52
  - Perform Maintenance after
    52
  - Days
    52
- Checklist Bprocedures
  52
  - Inspect Electrical Wiring
    52
  - Inspect the Battery
    52
  - Inspect Rim, Tire and Fasteners5-7
    53
  - Inspect Hydraulic Oil
    54
  - Test Braking Device
    54
  - Inspect Brake Manual Release
    54
  - Function
    54
  - Inspect Slewing Bearing Bolts
    55
  - Lubricate Slewing Bearing
    56
  - Tank
    56
  - Replace High-Pressure Filter
    56
  - Inspect Drive Reducer Oil
    57
  - Level
    57
  - Inspect Slewing Reducer Oil
    57
  - Test Boom Action Time
    57
  - Test Drive Speed
    58
  - Test Emergency Lowering
    59
  - Function
    59
  - Test Tilt Protection System
    59
- Checklist Cprocedures
  60
  - Replace Hydraulic Oil Tank Air
    60
    
    Test Weighing System
    60
  - Checklist Dprocedures
    61
    
    Inpsect Boom Wear Pads
    61
    
    Lubricate Turntable Slewing
    62
    
    Replace Hydraulic Oil
    62
    
    Replace Hydraulic Tank
    62
    
    Suction Filter
    62
    
    Inspect Key Structures
    63
6 Repair Procedures

65
- Boom and Platform Components
  65
  - Boom and Platform Systems
    65
  - Platform Controller
    65
  - Footswitch
    66
  - Platform
    66
  - Platform Swing Motor
    66
  - Jib Boom Assembly
    67
  - Cable Track Assembly
    67
  - Main Boom Assembly
    68
  - Telescope Boom Assembly
    69
  - Foldable Boom Assembly
    69
  - Adjust Boom Clearance
    70
- Chassis and Turntable Components
  70
  - Tires and Rims
    70
  - Reducer and Drive Motor
    72
  - Steering System
    72
  - Battery
    73
  - Turntable Slewing Mechanism
    73
- Hydraulic System
  74
  - Hydraulic Symbols
    74
  - Hydraulic Schematic Diagram
    75
- Electrical System
  76
  - Use and Maintenance of Lead-Acid Battery
    76
  - Maintenance)
    76
  - Use and Care of Lead-Acid Battery
    79
  - (Maintenance-Free)
    79
  - Use and Care of Lithium Battery
    80
  - Electrical Symbols
    81

Sinoboom AB16EJ Operation Manual (94 pages)

Brand: Sinoboom | Category: Lifting Systems | Size: 25 MB

Table of Contents
9
Introduction

11
1 Performance Parameters

13
2 Machine Components

17
3 Safety

19
- Safety Definitions
  19
- Reporting Accidents
  19
- Electrocution Hazards
  19
- Tipping Hazards and Rated Load
  20
- Work Environment Hazards
  22
- Unsafe Operation Hazards
  23
- Fall Hazards
  24
- Collision Hazards
  25
- Crush Hazards
  26
- Explosion and Fire Hazards
  26
- Damaged Machine Hazards
  26
- Bodily Injury Hazards
  27
- Battery Hazards
  27
- Welding and Polishing Requirements3-10
  28
- After Using the Machine
  28
4 Jobsite Inspection

31
5 Pre-Operation Inspection

33
- Tips for Conducting a Pre-Operation
  33
- Inspection
  33
- Conducting a Pre-Operation
  34
- Inspection
  34
- Inspecting Parts
  34
- Inspecting Entire Machine
  34
- Inspect Hydraulic Oil Level
  34
- Inspecting the Battery
  35
- Inspecting Battery Level
  35
6 Pre-Operation Function Test

37
- Preparing for a Pre-Operation
  37
- Function Test
  37
- Testing the Ground Controller
  38
  - Testing Ground Controller
    39
  - Testing the Horn
    39
  - Testing the Emergency Stop Function6-3
    39
  - Testing the Ground/Platform Select
    39
  - Function
    39
  - Testing the Enable Function
    39
  - Testing the Mian Boom Up/Down
    39
  - Function
    40
  - Testing the Turntable Rotate Function
    40
  - Testing the Platform Level Function
    40
  - Testing the Platform Rotate Function
    40
  - Testing Jib Up/Down Function
    40
  - Testing the Buzzer Function
    40
  - Testing Petrol Generator
    40
  - Equipped)
    40
- Testing the Platform Controller
  40
  - Testing Platform Controller
    42
  - Testing the Footswitch
    42
  - Testing the Horn
    42
  - Testing the Emergency Stop Function6-6
    42
  - Testing the Drive Function
    42
  - Testing the Steer Function
    43
  - Testing the Drive High/Low Speed
    43
  - Testing the Main Boom Up/Down
    43
  - Function
    44
    
    Testing the Turntable Rotate Function
    44
    
    Testing the Platform Level Fuction
    44
    
    Testing the Platform Rotate Function
    44
    
    Testing the Jib Up/Down Function
    44
    
    Testing Speed Regulating Function
    44
    
    Testing the Rear Detection Fuction
    44
    
    Testing the Reverse Drive Function
    45
    
    Testing the Buzzer Function
    45
    
    Testing the System Distress Alert
    45
    
    Function
    45
    
    Testing the Overload Alert Function
    45
    
    Testing the Tilt Alart Function
    45
    
    Testing Battery Level Indicator
    45
    
    Testing Petrol Generator
    45
    
    Equipped)
    45
    
    Testing Charge Indicator
    46
    
    Testing the Work Lamp (if Equipped)6-10
    46
  - Testing the Drive Speed
    46
  - Testing the Emergency Lowering
    46
  - Function
    46
  - Testing the Tilt Protection System
    47
  - Testing the Weighing System
    47
7 Operating the Machine

49
- Stability
  49
- Emergency Stop
  51
- Emergency Lowering
  52
- Emergency Operating
  52
- Emergency Towing/Dragging
  52
- Operation from Ground
  53
- Operation from Platform
  54
- Driving on a Slope
  55
- Charging the Battery
  56
8 Transporting and Lifting the Machine

57
- Lifting the Machine with a Crane
  58
- Transporting the Machine
  59
9 Decals/Nameplates Inspection

61
- Decals/Nameplates (GB)
  61
- Gtzz14Ej
  63
- Gtzz14Ej
  65
- Decals/Nameplates (AS)
  65
- Gtzz14Ej
  66
- Gtzz16Ej
  75
- Gtzz16Ej
  77
- Decals/Nameplates (ANSI)
  77
- Gtzz16Ej
  78
10 Maintenance

83
Appendix 1: Symbols and Description

87
Appendix 2: Prepare the Work Record before Delivery

89
Appendix 3: Repair & Inspection Report

91

Sinoboom AB16EJ Operation Manual (101 pages)

Brand: Sinoboom | Category: Boom Lifts | Size: 28 MB

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Sinoboom AB16EJ Maintenance Manual (120 pages)

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Sinoboom AB16EJ Operation Manual (118 pages)

Table of Contents

Sinoboom AB16EJ Maintenance Manual (90 pages)

Table of Contents

Introduction

1 Safety

2 Specifications

3 System Descriptions

4 Service and Guidelines

5 Maintenance Procedures

6 Repair Procedures

Sinoboom AB16EJ Operation Manual (94 pages)

Table of Contents

Introduction

1 Performance Parameters

2 Machine Components

3 Safety

4 Jobsite Inspection

5 Pre-Operation Inspection

6 Pre-Operation Function Test

7 Operating the Machine

8 Transporting and Lifting the Machine

9 Decals/Nameplates Inspection

10 Maintenance

Appendix 1: Symbols and Description

Appendix 2: Prepare the Work Record before Delivery

Appendix 3: Repair & Inspection Report

Sinoboom AB16EJ Operation Manual (101 pages)

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