Simplicity 169597 Manuals

Manuals and User Guides for Simplicity 169597. We have 1 Simplicity 169597 manual available for free PDF download: Service And Repair Manual

Simplicity 169597 Service And Repair Manual (201 pages)

Brand: Simplicity | Category: Lawn Mower | Size: 6 MB

1 General Information

3
- Table of Contents
  3
- Models Covered, Identification Numbers
  
  4
- Basic Configurations
  
  4
- Introduction
  
  6
  - Manual Content
    6
- Safety Rules
  
  7
  - General Safety
    8
- General Repair Information
  
  12
  - Bearings & Bushings
    12
  - Belts & Pulleys
    12
  - Electrical Parts
    12
  - Fasteners & Hardware
    13
  - Genuine Replacement Parts
    13
  - Paint
    13
  - Required Tools & Equipment
    13
  - Systems Checks
    13
  - Specifications
    14
  - Torque Specifications
    17
3 Maintenance

25
- Storage
  
  26
  - Temporary Storage
    26
  - Long Term Storage
    26
  - Starting after Long Term Storage
    26
- Maintenance Schedule
  
  27
- Maintenance Procedures
  
  27
  - Tire Pressure
    27
  - Checking & Adding Gasoline
    28
  - Engine Oil & Filter
    28
  - Check / Change Air Filter
    28
  - Replace Spark Plug
    28
  - Engine Maintenance
    28
  - Lubricate Rear Axles
    29
  - Sharpen & Balance Mower Blades
    30
  - Tuff Torq K-56 Transmission Service
    31
  - Hydro-Gear 0500 / 0650 Transmission Service
    31
  - Peerless Transmission Service
    31
- Battery Maintenance
  
  32
  - Check the Battery Fluid
    32
  - Cleaning the Battery and Cables
    32
- Lubrication
  
  33
- Safety Checks
  
  35
  - Blade Brake Check
    35
  - Safety Interlock System Checks
    35
4 Adjustments

37
- Steering System Adjustment
  
  38
  - Steering Gear Adjustment
    38
- Brake & Brake Spring Adjustment
  
  38
  - Tuff Torq K-56 Models
    38
  - Hydro-Gear 0500 / 0650 Models
    39
  - Brake Adjustment
    39
  - Peerless Models
    40
- Neutral Adjustment
  
  41
  - Tuff Torq K-56 Models
    41
  - Hydro-Gear 0500 / 0650 Models
    42
  - Peerless Models
    42
- Ground Speed Control Foot Pedal Adjustment
  
  43
  - Tuff Torq K-56 Models
    43
  - Hydro-Gear 0500 / 0650 Models
    43
- Mower Adjustments
  
  44
5 Belt Replacement

47
- Tractor Drive Belt Replacement
  
  48
- Mower Belt Replacement
  
  54
  - 38" Mowers
    54
6 Common Service Procedures

55
- Mower Deck
  
  56
  - Mower Installation & Removal
    56
  - Mower Blade Removal & Installation
    57
- Elevating the Tractor
  
  58
  - Elevating Rear End for Safe Service
    58
  - Elevating Front End for Safe Service
    58
- Rear Wheel Installation & Removal
  
  59
- Front Wheel Service
  
  60
  - Front Wheel Removal & Installation
    60
  - Wheel Bearing Replacement
    60
- Battery Service
  
  61
- Purge Air from Transaxle
  
  64
  - Hydro-Gear 0500 / 650 & Tuff Torq K-56 Models Only
    64
- Burnishing the Electric PTO Clutch
  
  64
7 Electrical System Service

65
- General Information
  
  66
  - Section Contents
    66
  - Introduction
    66
  - Principals of Operation
    66
  - Checking out the System
    67
- Exploded View Diagrams
  
  68
  - Peerless (1998 and Later) & Tuff Torq K-56 Models
    68
  - Peerless (1997 and Earlier) & Hydro-Gear 0500 / 0650
    70
- Wiring Diagram
  
  72
- Linear Circuit Diagrams
  
  76
  - Start Position
    76
  - Run Position
    76
  - Off Position
    77
- Component Location and Replacement
  
  78
  - PTO Switch & Headlight Switch
    78
  - Key Switch
    78
  - PTO Clutch
    79
  - Foot Pedal Switches
    79
  - Transmission Switch
    79
  - Circuit Breaker
    79
  - Solenoid
    79
  - Seat Switch
    80
  - Battery
    80
  - Fuel Solenoid
    80
  - Ignition Coil (Magneto)
    80
- Troubleshooting Flow Chart
  
  81
  - Chart
    81
- Component Tests
  
  86
  - Check / Clean Ground Cable
    86
  - Battery Tests
    87
  - Circuit Breaker Test
    88
  - Key Switch Tests
    88
  - PTO Switch Test
    90
  - Foot Pedal Switch Tests
    91
  - Transmission Switch Tests
    91
  - Seat Switch Tests
    92
  - Solenoid Tests
    92
  - PTO Clutch
    94
  - Headlight Test
    94
  - Headlight Switch Test
    94
  - Fuel Solenoid Test
    94
  - Voltage Regulator
    94
  - Alternator
    94
8 Steering Component Service

95
- Steering System Components
  
  96
  - General
    98
- Upper Steering System Disassembly
  
  98
  - Steering Wheel Removal
    98
  - Steering Shaft Removal
    98
  - Steering Gear Removal
    99
- Upper Steering System Assembly
  
  100
  - Steering Gear Installation
    100
  - Steering Shaft Installation
    100
  - Steering Wheel Installation
    101
- Lower Steering System Disassembly
  
  102
  - Tie Rod Removal
    102
  - Spindle Removal
    102
  - Drag Link Removal
    103
- Lower Steering System Assembly
  
  103
  - Drag Link Installation
    103
  - Spindle Installation
    103
  - Tie Rod Installation
    103
9 Drive Controls Service

105
- Tuff Torq K-56 Models
  
  108
  - Pedal Assembly Removal & Installation
    108
  - Brake Linkage & Idler Assembly Installation
    111
- General
  
  108
- Hydro-Gear 0500 / 0650 Models
  
  112
- Peerless (Gear Drive) Models
  
  117
  - Foot Pedal Assembly Removal & Installation
    117
  - Shift Linkage Service
    119
10 Transmission Removal & Installation

121
- Tuff Torq K-56 Models
  
  124
  - General
    124
  - Carrier & Transmission Installation
    126
- Hydro-Gear 0500 / 0650 Models
  
  129
  - General
    129
  - Transmission Removal
    132
- Peerless (Gear Drive) Models
  
  132
  - General
    132
11 Transmission Teardown

137
- Tuff Torq
  
  139
  - General Information
    139
  - Specifications
    139
- Hydro-Gear 0500 / 0650
  
  143
  - General Information
    143
  - Transmission Removal
    146
  - Brake Assembly Service
    146
  - Remove External Components
    147
  - Transmission Disassembly
    147
  - Transmission Assembly
    153
  - Install External Control Linkage
    158
  - Bench Pressure Test
    159
  - Fill Transmission Oil
    159
  - Install Vent Tube
    159
  - Bench Purging of Transmission
    159
  - Install Input Pulley
    160
  - Installation
    160
- Peerless MST-205
  
  161
  - General Information
    161
  - Specifications
    161
15 Miscellaneous Component Service

179
- Knob Removal & Installation
  
  180
  - Shift Lever Knob
    180
  - Parking Brake Knob
    180
  - Throttle Control Knob
    180
- Pedal Pad Removal & Installation
  
  181
  - Brake and Ground Speed Pedal Pad
    181
- Seat Bumper Removal & Installation
  
  181

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Simplicity 169597 Manuals

Simplicity 169597 Service And Repair Manual (201 pages)

Table of Contents

1 General Information

Models Covered, Identification Numbers

Basic Configurations

Introduction

Safety Rules

General Repair Information

3 Maintenance

Storage

Maintenance Schedule

Maintenance Procedures

Battery Maintenance

Lubrication

Safety Checks

4 Adjustments

Steering System Adjustment

Brake & Brake Spring Adjustment

Neutral Adjustment

Ground Speed Control Foot Pedal Adjustment

Mower Adjustments

5 Belt Replacement

Tractor Drive Belt Replacement

Mower Belt Replacement

6 Common Service Procedures

Mower Deck

Elevating the Tractor

Rear Wheel Installation & Removal

Front Wheel Service

Battery Service

Purge Air from Transaxle

Burnishing the Electric PTO Clutch

7 Electrical System Service

General Information

Exploded View Diagrams

Wiring Diagram

Linear Circuit Diagrams

Component Location and Replacement

Troubleshooting Flow Chart

Component Tests

8 Steering Component Service

Steering System Components

Upper Steering System Disassembly

Upper Steering System Assembly

Lower Steering System Disassembly

Lower Steering System Assembly

9 Drive Controls Service

Tuff Torq K-56 Models

General

Hydro-Gear 0500 / 0650 Models

Peerless (Gear Drive) Models

10 Transmission Removal & Installation

Tuff Torq K-56 Models

Hydro-Gear 0500 / 0650 Models

Peerless (Gear Drive) Models

11 Transmission Teardown

Tuff Torq

Hydro-Gear 0500 / 0650

Peerless MST-205

15 Miscellaneous Component Service

Knob Removal & Installation

Pedal Pad Removal & Installation

Seat Bumper Removal & Installation

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