SICK CLV 42 Series Manuals

Manuals and User Guides for SICK CLV 42 Series. We have 1 SICK CLV 42 Series manual available for free PDF download: Operating Instructions Manual

SICK CLV 42 Series Operating Instructions Manual (148 pages)

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Brand: SICK | Category: Scanner | Size: 4 MB

Software Versions
3
Installation Procedure (Overview)
5
Table of Contents
6
Notes on this Document
14
Function
14
Target Audience
14
Installation, Electrical Connection, Maintenance and Replacement
14
Startup, Operation and Configuration
14
Information Content
14
Symbols Used
15
Safety Information
16
Authorized Personnel
16
Installation and Maintenance
16
Electrical Connection and Replacement
16
Startup, Operation and Configuration
16
Intended Use
16
General Safety Instructions and Protection Measures
17
Fig. 2-1: Laser Warning Labels Found on the CLV
18
Quick Stop and Quick Restart
19
Switching off the CLV
19
Restarting the CLV
19
Environmental Information
19
Power Requirements
19
Disposal after Final Decommissioning
19
Product Description
20
Design
20
Scope of Delivery
20
Chapter 10.11 Accessories
20
Variants
20
Table 3-1: Variants of the CLV 42X
20
System Requirements
21
Product Features and Functions (Overview)
22
View of Line/Raster Scanner Devices
24
Fig. 3-1: Clv42X Line/Raster Scanner With/Without 105° Angle Attachment
24
Method of Operation
25
Fig. 3-2: Block Diagram: CLV Functions
25
Scan Procedure Variants
26
Indicators and Operating Elements
26
Operating Elements
26
Function of the LED Indicators
26
Fig. 3-3: LED Indicators
26
Table 3-2: Meaning of the LED Indicators
27
Table 3-3: Beeper Function
28
Function of the Beeper
28
Chapter 8.5 Troubleshooting, Page
28
Installation
30
Overview of Installation Sequence
30
Installation Preparations
30
Laying out Required Components to be Installed
30
Laying out Accessories
30
Laying out Other Required Materials
30
Replacing the Laser Warning Label
31
Selecting the Installation Location
31
Mounting Accessories
31
Fig. 4-1: Example Line Scanner: Replacing the Laser Warning Label
31
Fig. 4-2: Location of the Securing Threads on the CLV
32
Fig. 4-3: Installation Example: Mounting the CLV with Mounting Bracket
32
Distance between the CLV and the Bar Code
33
Fig. 4-4: Scanning Methods: Alignment with Bar Code and Conveyor Direction
33
Table 4-1: Permissible Reading Angles between the Scan Line and Bar Code
34
Fig. 4-6: Line Scanner: Reading Angles between the Scan Line and the Bar Code
34
Fig. 4-7: Preventing Surface Reflection: Angle between the Emitted Light and Bar Code (Tilted Away from the Vertical Axis)
34
Count Direction of the Code Position CP
35
Fig. 4-8: Count Direction of the Code Position CP Within the Scan Line
35
Installing and Adjusting the Device
36
Installing the CLV
36
Adjusting the CLV
36
Auxiliary Functions for Adjustment
37
Fig. 4-9: Line Scanner: Appearance of the Scan Line in the "Adjusting Mode" Operating Mode
37
Installing External Components
38
Installing the CDB 420 or CDM 420 Connection Module
38
Installing the External Reading Pulse Sensor
38
Fig. 4-10: Line Scanner: Installation Example for the External Reading Pulse Sensor
38
Installing the Polling Reflector
39
Table 4-2: Permissible Range Values for the Polling Reflectors
40
Fig. 4-11: Line Scanner: Installation Location of the Polling Reflector
40
Removing the Device
41
Electrical Connection
42
Overview of the Connection Sequence
42
Electrical Connections and Cables
42
Connections/Cables for the CDB 420 or CDM 420 Connection Module
42
Fig. 5-1: Block Diagram: Connection of the CLV to the CDB 420 or CDM 420 Connection Module
42
Connector Pin Assignment
43
Table 5-1: Pin Assignment of the 15-Pin D Sub HD Plug
43
Preparations for Electrical Connection
44
Requirements for the Host Interface
44
Power Supply
44
Table 5-2: Maximum Cable Lengths between the CLV and Host
44
Table 5-3: Power-Up Delay as a Function of the Device Number GN
44
Non-SICK Power Pack/Connections Without the SICK Connection Module
45
Making Electrical Connections
45
Overview of Connection Procedure
45
Auxiliaries
45
Table 5-4: Wiring Color Assignment of Cable No. 6 010 137 (Open End)
45
Connecting the Power Supply
46
Connecting the Host Interface
46
Fig. 5-2: Connections of the Host Interface
46
Connecting the CAN Interface
47
Table 5-5: Communication Parameters for the Host Interface (Default Setting)
47
Connecting the PC
48
Fig. 5-3: Connections of the Terminal Interface
48
Chapter 10.4.3 Starting "CLV Setup"
48
Connecting the "Sensor 1" Switching Input
49
Connecting the "Sensor 2" Switching Input
49
Table 5-6: Characteristic Data of the "Sensor 1" Switching Input
49
Fig. 5-4: Connections of the "Sensor 1" Switching Input
49
Connecting the "Result 1" and "Result 2" Switching Outputs
50
Fig. 5-5: Connections of the "Sensor 2" Switching Input
50
Table 5-7: Characteristic Data of the "Result 1" and "Result 2" Switching Outputs
51
Fig. 5-6: Connections of the "Result 1" Switching Output
51
Operation
52
Overview of Procedure for Starting up the CLV
52
Default Settings
52
Default Settings: Line/Raster Scanner CLV 42X
53
Table 6-1: Extract: Default Parameter Settings of the Line/Raster Scanner CLV 42X
53
Quick Start
54
Starting up the Line/Raster Scanner with the Factory Default Settings
54
Table 6-2: Reading Distances for Module Width 0.35 MM (13.8 Mil), Default Settings
54
Fig. 6-1: Bar Code Pattern (Code 39; Module Width 0.35 MM (13.8 Mil); Print Ratio 2:1)
54
Configuration (Parameterizing)
55
Configuring CLV with the User Interface of CLV Setup
55
Function of Tabs in CLV Setup (Overview)
56
Parameterization Guide
58
Table 6-3: Guide: Parameterizing Reading Pulse Source
59
Table 6-4: Guide: Parameterizing Laser Timeout
59
Table 6-5: Guide: Settings to be Made for the Evaluation of Identical Bar Codes
60
Configuring the CLV with Autosetup
61
Fig. 6-2: CLV Setup: Autosetup Displayed in the Terminal Emulator
63
Operating Modes and Outputting the Reading Result
65
Chapter 10.9.1 Triggering the Teach-In Match Code 1 Via the "Sensor 2" Switching Input, Page
65
Reading Mode (Standard Operating Mode)
65
Chapter 6.5.7 Monitor Host Interface
66
Fig. 6-3: CLV Setup: Output of the Reading Result of the Terminal Interface in Terminal Emulator
66
Fig. 6-4: Reading Result of the Terminal Interface: Structure for "Good Read
67
Fig. 6-5: Reading Result of the Terminal Interface: Structure for "No Read
67
Percentage Evaluation
68
Adjusting Mode
69
Fig. 6-6: CLV Setup: Display of the Percentage Evaluation in the Terminal Emulator
69
Show CP-Limits
70
Fig. 6-7: Appearance of Scan Line in the "Show CP-Limits" Mode
70
Displaying and Editing Operating Data
71
Reading Diagnosis
71
Fig. 6-8: CLV Setup: "Operating Data" Dialog Box
71
Monitor Host Interface
72
Table 6-6: "Monitor Host Interface" Function
72
Fig. 6-9: CLV Setup: Output of the Reading Result of the Host Interface in the Terminal Emulator at the Beginning (in this Case: O = Output)
73
Auxiliary Input
74
Self-Test
74
Fig. 6-10: CLV Setup: Displaying the Self-Test Result in the Terminal Emulator
74
Performing Device Functions of the CLV in the Dialog Box
75
Fig. 6-11: CLV Setup: Dialog Box for Autosetup Execution
75
CLV Messages
76
Displaying Messages
76
System Messages
76
Warnings
76
Error Messages
76
Table 6-7: Warnings
76
Switching off the CLV
77
Maintenance
78
Cleaning During Operation
78
Fig. 7-1: Cleaning the Reading Window
78
Maintenance
79
Disposal
79
Fig. 7-2: Cleaning the External Optical Sensor (Reading Pulse Generator)
79
Troubleshooting
80
Overview of Errors and Malfunctions Which Could Occur
80
Installation Errors
80
Electrical Connection Errors
80
Parameterization Errors
80
Malfunctions During Operation
80
Monitoring Errors and Malfunctions
80
Error Messages
81
Table 8-1: Error Message Output on the Terminal Interface
81
Chapter 6.6.3 Warnings
81
Error Status ST in Read Result of a Bar Code
83
Table 8-2: Meaning of the ST Error Status in the Reading Result
83
Chapter 6.5.9 Self-Test
83
Troubleshooting
84
General Malfunction: CLV Not Ready
84
Table 8-3: Troubleshooting: Restoring Operation (Reading Mode)
84
Malfunctions in Reading Mode: Reading Pulse Errors
85
Table 8-4: Troubleshooting: Reading Pulse Errors in Reading Mode
85
Malfunctions in Reading Mode: Result Output Errors
86
Table 8-5: Troubleshooting: Result Output Errors in Reading Mode
86
Malfunctions in Reading Mode: Errors When Outputting the Result Status
88
Malfunctions: Configuration Errors (Parameterization)
88
Table 8-6: Troubleshooting: Errors in the Result Status Output in Reading Mode
88
Table 8-7: Troubleshooting: Configuration Errors (Parameterization)
88
SICK Support
89
Technical Data
90
Data Sheet CLV 420/421/422 Bar Code Scanners (Fixed Focus)
90
Table 9-1: Technical Specifications of the CLV 420/421/422 (Line/Raster Scanner)
90
Chapter 10.2 Specification Diagrams
90
CLV Dimensional Drawings
92
Fig. 9-1: Dimensions of the CLV 42X Line/Raster Scanner
92
Appendix
94
Overview
94
Specification Diagrams
94
Reading Conditions for All Diagrams
94
Table 10-1: Reading Conditions for Specification Diagrams
94
Reading Field Diagram for CLV 420 Line/Raster Scanner (Front Reading Window)
95
Fig. 10-1: CLV 420-0010/-1010: Reading Range (DOF) for Line/Raster Scanner
95
Reading Field Diagram for CLV 420 Line/Raster Scanner with 105° Angle Attachment (Lateral Reading Window)
96
Fig. 10-2: CLV 420-2010/3010: Reading Range (DOF) for Line/Raster Scanner with 105° Angle Attachment
96
Reading Field Diagram for CLV 421 Line/Raster Scanner (Front Reading Window)
97
Fig. 10-3: CLV 421-0010/1010: Reading Range (DOF) for Line/Raster Scanner
97
Reading Field Diagram for CLV 422 Line/Raster Scanner (Front Reading Window)
98
Fig. 10-4: CLV 422-0010/-1010: Reading Range (DOF) for Line/Raster Scanner
98
CLV 42X Characteristics Field of Scanning Frequency
99
System Messages
99
Table 10-2: CLV System Messages
99
Fig. 10-5: CLV 42X: Scanning Frequency Characteristic as a Function of the Reading Distance and Resolution
99
Installation and Operating Instructions for the PC-Based "CLV Setup" Program
100
Preparations for Installation
100
Installation
100
Starting "CLV Setup
103
Table 10-3: Default Settings of CLV Setup (Extract)
103
Fig. 10-6: CLV Setup: Results of the Autobaud Detect Function
104
CLV Setup Graphical User Interface
105
Fig. 10-7: User Interface of the "CLV Setup" Software
105
Functions
106
Hot Keys
106
Opening and Closing Tabs
107
Online Help - CLV Setup Help
107
Transferring Parameter Sets between CLV Setup and the CLV
108
10.4.10 Dealing with Unknown Parameters
108
10.4.11 Writing a Log File in Terminal Emulator
108
10.4.12 Starting CLV Setup with an INI File as an Argument
109
10.4.13 CLV Assistant
109
Configuring the CLV with Profile Bar Codes
110
Activating Autosetup with a Profile Bar Code
110
Profile Programming
112
Configuring the CLV with Command Strings
115
Table 10-4: Functions of Preprinted Profile Bar Codes on Card No. 8 008 085
115
Fig. 10-8: CLV Setup: Entering Commands in the Terminal Emulator
116
Calculating Parameter Values for Setting the CLV
117
Calculating the Number of Scans
117
Fig. 10-9: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Arrangements
117
Fig. 10-10: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Arrangements
117
Tables
118
Calculating Code Length of a Bar Code
118
Table 10-5: Formulas for Calculating the Code Length of a Bar Code
118
Special Applications and Procedures
119
Triggering the Teach-In Match Code 1 Via the "Sensor 2" Switching Input
119
Auxiliary Input Via Terminal Interface
124
Fig. 10-12: Auxiliary Input Via the Terminal Interface of the CLV
125
Table 10-6: Communication Parameters on the Terminal/Pc for the Auxiliary Input
126
Fig. 10-13: CLV Setup: Auxiliary Input Via the Terminal Emulator
126
Chapter 5.3 Connector Pin
127
Table 10-7: Communication Parameter Settings for the SICK Hand-Held Scanner from the IT 38Xx/46Xx/48Xx/58Xx Series
127
Connection to Profibus DP
127
Connection to Devicenet
127
Connection to Ethernet TCP/IP
127
Buildung up a CAN Scanner Network
127
Replacing a CLV (Copying the Parameter Set)
128
10.10.1 Transferring the Parameter Set Using the Profile Bar Codes
128
10.10.2 Downloading the Parameter Set
129
10.11 Accessories
131
10.11.1 Installation Accessories
131
10.11.2 Connection Modules
131
10.11.3 Extensions for Connection Modules
131
Table 10-8: Accessories: Installation Accessories
131
Table 10-9: Accessories: Connection Modules
131
Table 10-10: Accessories: Extensions for Connection Modules
131
10.11.4 Cables and Plug-In Connections
132
10.11.5 Reading Pulse Generators
132
Table 10-11: Accessories: Cables and Plug-In Connections
132
Table 10-12: Accessories: Reading Pulse Generators (Polling Reflectors)
132
10.12 Dimensional Drawings of the Accessories
133
10.12.1 Mounting Bracket
133
10.13 Supplementary Documentation
134
CLV Connect (from Version 1.9)
134
Table 10-13: Supplementary Documentation
134
10.14 Glossary
135
10.15 EC Declaration of Conformity
141
Fig. 10-16: Copy of the Declaration of Conformity, Page 1 (Scaled Down)
141
10.16 Index
142
10.17 Bar Code Samples
146
Fig. 10-17: Scannable Bar Codes with Various Module Widths (Print Ratio 2:1)
146

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