Sign In
Upload
Manuals
Brands
SICK Manuals
Barcode Reader
CLV 451-6010
SICK CLV 451-6010 Manuals
Manuals and User Guides for SICK CLV 451-6010. We have
1
SICK CLV 451-6010 manual available for free PDF download: Operating Instructions Manual
SICK CLV 451-6010 Operating Instructions Manual (174 pages)
Advanced line
Brand:
SICK
| Category:
Barcode Reader
| Size: 4 MB
Table of Contents
Finding Information
3
Table of Contents
5
Function
13
Information Content
13
Notes on this Document
13
Target Audience
13
Installation, Electrical Installation, Maintenance, Device Replacement
13
Startup, Operation and Configuration
13
Symbols Used
14
Authorized Users
15
Installation and Maintenance
15
Electrical Installation and Replacing Devices
15
Startup, Operation and Configuration
15
General Safety Instructions and Protective Measures
15
Intended Use
15
Safety Information
15
Fig. 2-1: Laser Warning Label Attached to the CLV (Valid for Europe)
16
Quick Stop and Quick Restart
17
Switching off the CLV
17
Switching on the CLV Again
17
Environmental Information
18
Power Requirement
18
Disposal after Final Removal from Service
18
Design
19
Scope of Delivery
19
Device Variants
19
System Requirements
19
Table 3-1: Variants of the CLV 45X
19
Design Line Scanner
21
Design Line Scanner with Oscillating Mirror
22
Product Description
19
Fig. 3-2: Design of the Line Scanner with Oscillating Mirror CLV 45X
22
Fig. 3-3: Block Diagram: Functions of the CLV
23
Changeable Focal Position
24
Variants of the Scanning Process
24
Working Method of the Device
23
Fig. 3-4: Focal Position Changeover: Division of the Overall Reading Range into Distance Configurations
24
Chapter 10.4 Installing and Operating the "CLV-Setup" PC Software, Page
25
Display and Operating Elements
25
Operating Elements
25
Function of the Leds
25
Fig. 3-5: Oscillating Mirror: Example of the Focal Position Changeover in the Search Run
25
Fig. 3-6: Leds
26
Function of the Beeper (Buzzer)
27
Table 3-3: Function of the Beeper
27
Table 3-2: Meaning of the Leds
26
Installation
29
Overview of the Installation Steps
29
Preparations for Installation
29
Laying out the Components to be Installed Ready
29
Laying out the Accessories Ready
29
Laying out the Required Tools Ready
29
Replacing the Laser Warning Label
30
Selecting the Installation Site
30
Fig. 4-1: Example of Line Scanner: Exchanging the Laser Warning Label
30
Mounting Accessories
31
Fig. 4-2: Example of Line Scanner: Position of the Fastening Thread at the CLV
31
Fig. 4-3: Line Scanner: Example of the Mounting Possibilities of the CLV with the
31
Fig. 4-4: Line Scanner: Example of the Mounting Possibilities of the CLV with the
31
Distance between the CLV and the Bar Code
32
Fig. 4-5: Positioning of the Scanning Process to the Bar Code and to the Conveyor Direction
32
Fig. 4-7: Line Scanner: Reading Angle Occurring between the Scan Line and the Bar Code
33
Counting Direction of the Code Position CP and of the Code Angle CW
34
Table 4-1: Permitted Reading Angle between the Scan Line and the Bar Code
33
Fig. 4-8: Avoiding Surface Reflections: Angle between the Emitted Light and the Bar Code (Tilted Away from the Perpendicular)
34
Fig. 4-9: Counting Direction of the Code Position CP Within the Scan Line and of the Code Angle CW at an Oscillating Mirror
35
Installation and Adjustment of the Device
36
Installing the CLV
36
Adjusting the CLV
36
Auxiliary Functions for Adjusting
38
Fig. 4-10: Line Scanner: Appearance of the Scan Line in the "Adjusting Mode" Operating Mode
38
Fig. 4-11: Correction of the Printed Terminal Assignment in the Connection Area
39
Installing an External Reading-Pulse Sensor
40
Installing the External Components
39
Installing the AMV/S 40 Connection Module
39
Fig. 4-12: Line Scanner: Installation Example for Positioning the External Reading-Pulse Sensor
40
Mounting the Sensor for Detecting the Object Distance
41
Fig. 4-13: CLV 44X: Installation Example for Positioning the Object Distance Detection
41
Disassembling the Device
42
Electrical Connections and Cables
43
Connections/Cables When the AMV/S 40 Connection Module Is Used
43
Electrical Installation
43
Fig. 5-1: Block Diagram: Connection of the CLV to the AMV/S 40 Connection Module
43
Overview of the Installation Step
43
Pin Assignment of the Connecting Plug
44
Preparation of the Electrical Installation
44
Requirements for the Host Interface
44
Table 5-1: Pin Assignment of the 15-Pin D-Sub HD Cable Plug
44
Table 5-2: Maximum Cables Lengths between the CLV and the Host
44
Supply Voltage
45
Non-SICK Supply System Device/Wiring Without SICK Connection Module
45
Table 5-3: Power Consumption of the CLV
45
Table 5-4: Power-Up Delay as a Function of the Device Number GN
45
Carrying out the Electrical Installation
46
Overview of the Connection Steps
46
Aids
46
Connecting the Supply Voltage
46
Table 5-5: Wire Color Assignment of Cable No. 6 010 137 (Open End)
46
Wiring the Host Interface
47
Table 5-6: Communication Parameters of the Host Interface (Default Setting)
47
Fig. 5-2: Wiring the Host Interface
47
Connecting the CAN Interface
48
Connecting the PC
48
Fig. 5-3: Wiring the Terminal Interface
48
Wiring the "Sensor 1" Switching Input
49
Table 5-7: Characteristic Data of the "Sensor 1" Switching Input
49
Fig. 5-4: Wiring of the "Sensor 1" Switching Input
49
Wiring the "Sensor 2" Switching Input
50
Fig. 5-5: Wiring of the "Sensor 2" Switching Input
50
Wiring the "Result 1" and "Result 2" Switching Outputs
51
Table 5-8: Focal Position Changeover: Assignment Table Switching Input - Distance Configuration
51
Fig. 5-6: Wiring of the "Result 1" Switching Output
51
Table 5-9: Characteristic Data of the Switching Outputs "Result 1" and "Result 2"
52
Default Setting
53
Default Setting of Line Scanner
54
Default Setting of Line Scanner with Oscillating Mirror
54
Table 6-1: Extract: Default Setting of the Line Scanner Parameter Values
54
Table 6-2: Extract: Default Setting of Additional Parameter Values of the Line Scanner with Oscillating Mirror
54
Operation
53
Overview of the Startup Steps
53
Fig. 6-1: Bar Code Patter for CLV 450 (Code 39; Module Width 0.35 MM; Print Ratio 2:1)
55
Quick-Start
55
Starting up the Line Scanner/Line Scanner with Oscillating Mirror with the Factory Default Setting
55
Configuration (Parameterizing)
56
Configuring the CLV by Means of the CLV-Setup User Interface
56
Table 6-3: Reading Distances of CLV 450 and CLV 451 (Default) for Quick Start
56
Fig. 6-2: Bar Code Patter for CLV 451 (Code 39; Module Width 0.5 MM; Print Ratio 2:1)
56
Function of the Tab Cards in CLV-Setup (Overview)
58
Guide to Parameterization
60
Table 6-4: Guide: Parameterizing the Changeover of the Distance Configuration/Focal Position
60
Table 6-5: Guide: Parameterizing the Oscillating Reading Mirror Functions
61
Fig. 6-3: "Oscillating with Fixed Amplitude" Operating Mode
62
Fig. 6-4: "Oscillating with Variable Amplitude" Operating Mode
62
Fig. 6-5: One-Shot: Object Tracking (Bar Code Read from Front)
63
Table 6-6: Guide: Parameterizing the Reading Pulse Source
64
Table 6-7: Guide: Parameterizing the Laser Timeout
64
Table 6-8: Guide: Settings to be Carried out for Evaluating Identical Bar Codes
65
Configuring the CLV with Auto Setup
66
Fig. 6-6: CLV-Setup: Displaying the Course of the Auto Setup in the Terminal Emulator
68
Operating Modes and Output of the Read Result
70
Reading Mode (Standard Mode)
70
Chapter 6.2 Default Setting, Page
71
Fig. 6-7: CLV-Setup: Displaying the Read Result of the Terminal Interface in the Terminal Emulator
71
Fig. 6-8: Read Result of the Terminal Interface: Structure for "Good Read
72
Fig. 6-9: Read Result of the Terminal Interface: Structure for "No Read
72
Percentage Evaluation
73
Fig. 6-10: CLV-Setup: Displaying the Percentage Evaluation in the Terminal Emulator
74
Adjusting Mode
75
Show CP Limits
75
Fig. 6-11: Appearance of Scan Line in the "Show CP-Limits" Mode
76
Displaying and Editing Operating Data
77
Reading Diagnosis
77
Fig. 6-12: CLV-Setup: "Operating Data" Dialog Box
77
Host Interface Monitoring
78
Table 6-9: "Host Interface Monitoring" Function
78
Fig. 6-13: CLV-Setup: Output of the Read Result of the Host Interface in the Terminal Emulator at the Beginning (in this Case: O = Output)
79
Auxiliary Input
80
Self-Test
80
Fig. 6-14: CLV-Setup: Outputting the Self-Test Result in the Terminal Emulator
80
Carrying out Device Functions of the CLV in the Dialog Box
81
Fig. 6-15: CLV-Setup: Dialog Box for Executing the Auto Setup
81
Messages of the CLV
82
Displaying Messages
82
System Messages
82
Warnings
82
Error Messages
82
Table 6-10: Warning
82
Switching off the CLV
83
Fig. 7-1: Cleaning the Reading Window
85
Maintenance
85
Maintenance During Operation
85
Disposal
86
Fig. 7-2: Cleaning the External Optical Sensors (Reading Clock Generator, Object Height Detection)
86
Maintenance
86
Monitoring Error and Fault Signs
87
Overview of the Possible Errors and Malfunctions
87
Mounting Errors
87
Faults During the Electrical Installation
87
Parameterization Errors
87
Faults During Operation
87
Troubleshooting
87
Error Messages
88
Table 8-1: Error Messages Output Via the Terminal Interface
88
ST Error Status in the Read Result of a Bar Code
91
Table 8-2: Meaning of the ST Error Status in the Read Result
91
Troubleshooting
92
General Malfunctions: CLV Not Ready
92
Table 8-3: Troubleshooting: Restoring Operation (Reading Mode)
92
Malfunction in Reading Mode: Reading Pulsing Errors
93
Table 8-4: Troubleshooting: Reading Pulsing Errors in Reading Mode
93
Malfunctions in Reading Mode: Result Output Errors
95
Table 8-5: Troubleshooting: Result Output Errors in Reading Mode
95
Malfunctions in Reading Mode: Errors in the Result Status Output
98
Table 8-6: Troubleshooting: Errors in the Result Status Output in Reading Mode
98
Malfunctions in Reading Mode: Oscillating Mirror Operation Errors
99
Table 8-7: Troubleshooting: Oscillating Mirror Errors in Reading Mode
99
Malfunctions: Configuration Errors (Parameterization)
100
SICK Support
100
Table 8-8: Troubleshooting: Configuration Errors (Parameterization)
100
Data Sheet CLV 45X Line Scanner
101
Table 9-1: Technical Specifications Line Scanner
101
Technical Data
101
Data Sheet CLV 45X Line Scanner with Oscillating Mirror
102
Table 9-2: Technical Specifications Line Scanner with Oscillating Mirror
102
Dimensional Drawings CLV
103
Line Scanner
103
Fig. 9-1: Dimensions of the Line Scanner
103
Line Scanner with Oscillating Mirror
104
Fig. 9-2: Dimensions of the Line Scanner with Oscillating Mirror
104
Appendix
105
Appendix Overview
105
Specification Diagrams
106
Reading Conditions for All Diagrams
106
Overview of Diagrams
106
Table 10-1: Reading Conditions for Specification Diagrams
106
Table 10-2: Overview CLV 45X Specification Diagrams
106
Reading Ranges of CLV 450 Line Scanner/Line Scanner with Oscillating Mirror
107
Fig. 10-1: CLV 450-0010: Reading Ranges about All Focal Positions for Line Scanner
107
Fig. 10-2: CLV 450-6010: Reading Ranges about All Focal Positions for Line Scanner with Oscillating Mirror
108
Depths of Field for CLV 450 Line Scanner (Front-End Reading Window)
109
Fig. 10-3: CLV 450-0010: Min. and Max. Reading Distance for the Line Scanner as a Function of the Focal Position at a Resolution of 0.25 MM
109
Fig. 10-4: CLV 450-0010: Min. and Max. Reading Distance for the Line Scanner as a Function of the Focal Position at a Resolution of 0.35 MM
110
Fig. 10-5: CLV 450-0010: Min. and Max. Reading Distance for the Line Scanner as a Function of the Focal Position at a Resolution of 0.50 MM
111
Fig. 10-6: CLV 450-0010: Min. and Max. Reading Distance for the Line Scanner as a Function of the Focal Position at a Resolution of 1.00 MM
112
Depths of Field for CLV 450 Line Scanner with Oscillating Mirror (Side-End Reading Window)
113
Fig. 10-7: CLV 450-6010: Min. and Max. Reading Distance for the Line Scanner with Oscillating Mirror as a Function of the Focal Position at a Resolution of 0.25 MM
113
Fig. 10-8: CLV 450-6010: Min. and Max. Reading Distance for the Line Scanner with Oscillating Mirror as a Function of the Focal Position at a Resolution of 0.35 MM
114
Fig. 10-9: CLV 450-6010: Min. and Max. Reading Distance for the Line Scanner with Oscillating Mirror as a Function of the Focal Position at a Resolution of 0.50 MM
115
Fig. 10-10: CLV 450-6010: Min. and Max. Reading Distance for the Line Scanner with Oscillating Mirror as a Function of the Focal Position at a Resolution of 1.00 MM
116
Depths of Field for CLV 451 Line Scanner (Front-End Reading Window)
117
Fig. 10-11: CLV 451-0010: Min. and Max. Reading Distance for the Line Scanner
117
And an Aperture Angle of 55•
118
Depths of Field for CLV 451 Line Scanner with Oscillating Mirror (Side-End Reading Window)
119
With Oscillating Mirror as a Function of the Focal Position and the Tilt at a Resolution of 0.5 MM and an Aperture Angle of 25•
119
Fig. 10-14: CLV 451-6010: Min. and Max. Reading Distance for the Line Scanner
120
With Oscillating Mirror as a Function of the Focal Position and the Tilt at a Resolution of 0.5 MM and an Aperture Angle of 55•
120
Characteristics Field Scanning Frequency (Maximum Values)
121
Table 10-3: CLV 450: Optimum of Scanning Frequencies
121
Fig. 10-15: CLV 450: Characteristics Field Scanning Frequency as a Function of the Reading Distance and Resolution
121
Deflection Range of CLV 450 Line Scanner with Oscillating Mirror
122
10.2.10 Deflection Range of CLV 451 Line Scanner with Oscillating Mirror
122
Fig. 10-16: CLV 450-6010: Deflection Range as a Function of the Reading Distance, the Angle of Deflection and the Resolution
122
Fig. 10-17: CLV 451-6010: Deflection Range as a Function of the Reading Distance and the Angle of Deflection at a Resolution of 0.5 MM
122
System Messages
123
Table 10-4: CLV System Messages
123
Installing and Operating the "CLV-Setup" PC Software
124
Preparing the Installation
124
Carrying out the Installation
124
Starting "CLV-Setup
126
Table 10-5: Default Settings of CLV-Setup (Extract)
126
Fig. 10-18: CLV-Setup: Result Display of the Autobaud-Detect
127
CLV-Setup User Interface
128
Fig. 10-19: User Interface of the "CLV-Setup" Software
128
Functions
129
CLV-Setup Help" Online Help
129
Transferring a Parameter Record between CLV-Setup and the CLV
130
Handling Unknown Parameters
130
Recording the Log File in the Terminal Emulator
131
10.4.10 Starting CLV-Setup with an INI File as an Argument
131
10.4.11 CLV Assistant
131
Configuring the CLV by Means of Profile Bar Codes
132
Activate Auto Setup with Profile Bar Code
132
Profile Progamming
134
Configuring the CLV with Command Strings
137
Fig. 10-20: CLV-Setup: Entering Commands in the Terminal Emulator
138
Calculating Parameter Values for Setting the CLV
139
Calculating the Number of Scans (for Standard Decoders)
139
Fig. 10-21: Line Scanner: Calculating the Number of Scans for Ladder-Type Bar Code Positioning
139
Fig. 10-22: Line Scanner: Calculating the Number of Scans for Fence-Type Bar Code Positioning
139
Fig. 10-23: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
140
Calculating the Start Position and Mirror Speed for the Forward
141
Fig. 10-24: One-Shot: Line Scanner with Oscillating Mirror: Calculating the Number of Scans for Fence-Type Bar Code Positioning
141
Calculating the Necessary Distance if Several Bar Codes Are Read on each Object
142
Fig. 10-25: Required Distance between the Bar Codes on an Object
142
Auxiliary Tables
143
Calculating the Code Length of a Bar Code
143
Table 10-7: Auxiliary Table for Calculating the Code Length of a Bar Code
143
Fig. 10-26: Wiring of the "Sensor 2" Switching Input for Triggering the Teach-In
144
Auxiliary Input Via Terminal Interface
149
Special Applications and Procedures
144
Triggering the Teach-In Match Code 1 Via the "Sensor 2" Switching Input
144
Fig. 10-27: Auxiliary Input Via the Terminal Interface of the CLV
150
Fig. 10-28: CLV-Setup: Auxiliary Input on the Terminal Emulator
151
Building a Daisy-Chain Configuration" (Data Forwarding or Master/Slave Arrangement)
152
SICK Network (RS 485)
152
Connection to the Profibus DP
152
Connection to the Devicenet
152
Connection to the Interbus-S
152
Table 10-9: Communication Parameter to be Set for the ST 1100 Decoder
152
Connection to Ethernet
153
Building a CAN Scanner Network
153
Table 10-8: Communication Parameters to be Set on the Terminal/Pc for the Auxiliary Input
151
Replacing a CLV (Copying the Parameter Record)
153
10.10.1 Transferring the Parameter Set Using Profile Bar Codes
153
10.10.2 Transferring the Parameter Record by Means of a Download
154
10.11 Available Accessories
155
10.11.2 Connection Modules
155
Table 10-10: Available Accessories: Mounting Accessories
155
Table 10-11: Available Accessories: Connection Modules
155
10.11.3 Bus Connection Modules
156
10.11.4 Cables and Connectors
156
Table 10-12: Accessories: Bus Connection Modules
156
Table 10-13: Available Accessories: Cables and Connectors
156
10.11.5 Reading Pulse Generation
157
Table 10-14: Available Accessories: Network Controller
157
Dimensioned Drawings of the Accessories
158
Fig. 10-32: Dimensions of the Mounting Bracket with Vibration Damper No. 2 031 342
159
Rod Clamp No. 2 023 691
159
10.13 Supplementary Documentation
160
Table 10-15: Supplementary Documentation in English
160
10.14 Glossary
161
10.15 Copy of the EC Declaration of Conformity
168
Fig. 10-33: Reproduction of the Declaration of Conformity (Page 1, Reduced in Size)
168
Fig. 10-34: Reproduction of the Declaration of Conformity (Page 2, Reduced in Size)
169
10.17 Bar Code Sample
173
Fig. 10-35: Scannable Bar Codes of Various Module Widths (Printing Ratio 2:1)
173
Advertisement
Advertisement
Related Products
SICK CLV 45 Series
SICK CLV 450-0010
SICK CLV 450-6010
SICK CLV 451-0010
Sick CLV 490 Series
Sick CLV 422
SICK CLV490-2010
SICK CLV490-3010
SICK CLV490-2011
SICK CLV490-3011
SICK Categories
Accessories
Security Sensors
Measuring Instruments
Scanner
Barcode Reader
More SICK Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL