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ShopBot PRSstandard Manuals
Manuals and User Guides for ShopBot PRSstandard. We have
4
ShopBot PRSstandard manuals available for free PDF download: Assembly Manual, Quick Start Manual
ShopBot PRSstandard Assembly Manual (100 pages)
Brand:
ShopBot
| Category:
Control Systems
| Size: 10 MB
Table of Contents
Table of Contents
3
General Safety and Precautions
7
Main Parts of Prsalpha
9
Section 1. Setup and Assembly Overview
11
Electrical Precautions
11
Safety
11
Unpacking the Crate
12
Terms to Know
13
Major Components
13
Section 2. Table Assembly
15
Introduction
15
Hardware
16
Marking the Rails
17
Mount Table Levelers to Legs
18
Install Table Legs
18
Stabilize with Lower Table Supports
21
Connect Side Assemblies
21
Install Middle Lower Cross Support
22
Insert T-Nuts in Bottom Slot
22
Mount Table Supports and Gussets to Table Legs
23
Mount Table Supports and Cross Supports to Rails
25
Install Cross Supports
25
Level and Square the Table
26
Level the Front Table Side
26
Level the Rear Table Side
27
Square the Rear Table Side
28
Install the Rails
29
Adjust the Front Rails
30
Section 3. Gantry Installation
31
Introduction
31
Hardware
32
Install Gantry
33
Adjust the Rails
33
Fine Tune the Rail Level
34
Install the YZ Car
34
Test and Adjust Wheel Tension
35
Mount the X-Axis Stop Blocks and Proximity Targets
36
Adjust the Y-Axis Stop Blocks and Sensor Targets
37
Section 4. Cable Carrier Installation
39
Introduction
39
Hardware
40
Prepare the Cable Carriers
41
Reversing the End Links
41
Y-Axis Cable Carrier
42
Mount the Lower y Bracket
42
Install Upper Y-Chain Bracket
43
Mount Cable Carrier to Lower y Bracket
43
Mount Cable Carrier to Upper y Bracket
43
X-Axis Cable Carrier
44
Install Trough Brackets for Shopbots with 6" Z's
44
Install the X-Axis Trough: 6" Z-Axis
45
Machines with 12" and 24" Z-Axis
45
Install the Upper X Cable Carrier Bracket
46
Cable Carrier to Upper X Bracket
46
Cable Carrier to Lower X Bracket
47
Test Cable Carrier Mobility on both Axes
47
X-Axis Cable Carrier Configurations
48
Section 5. Control Box Installation
51
Introduction
51
Hardware
52
Installation
54
Alternate Mounting for 12" and 24" Z-Axis Models
55
Introduction
57
VFD Installation
57
Hardware
58
Determining the VFD Model
58
Voltage Amperage
58
Mounting the 10" VFD
59
Mounting the 16" VFD
60
Spindle Installation
61
Hardware
61
Lower the Z-Axis Extrusion
62
Spindle Mounting Plate
62
Attach Spindle
63
Replace Stop Screw
63
Section 6 Appendix: Table Leg Drawings
64
6" Table Leg
64
12" Table Leg
65
Section 7. Mounting X- and Y-Axis Motors
67
Introduction
67
Hardware
68
Motors
68
Mount Pinions to Motors
68
Identify Motors
69
Check Alignment of Pinions with Rack
69
Check Pinion/Rack Alignment
69
Adjust Pinions (if Required)
69
Mounting Locations
70
Position Motors on Tool
70
Section 8. Wire and Cable Routing
71
Hardware
71
Cable Routing Strategy
71
Spindle Power Cable
71
Motors and Signal Cables
71
Spindle Fan Cable Installation
72
Proximity Switch Installation
72
Y Proximity Switch
72
Z Zero Plate Assembly
73
Route Wiring
74
Mount Auxiliary Emergency Stop Switch
74
Route Wiring (Cont'D)
75
Proximity Switch
75
Route Wiring (Cont'D)
76
Pneumatic Air Hoses
76
Route Spindle Cable
77
Cable Checklist
77
Y Cable Carrier
77
Through Center of Gantry Beam
77
Cable Carrier
77
Introduction
79
Section 10. Software Installation
81
Introduction
81
Hardware
81
Computer Recommendations
82
Computer Configuration
82
Install Shopbot 3 Control Software and Vcarve Pro Software
82
Software Overview
82
Engage Pinions with Rack
83
Connect Shopbot to Computer
83
USB Communication Cable
83
Load the Settings File
83
Install Control Box Firmware
84
Shopbot Control Software Familiarization
86
Easy and Full Modes
86
Full Display Overview
86
Shopbot Command Format
87
Movement Testing
87
Proximity Switch
87
Set Stop Block Positions
88
Check Y-Axis Proximity Switches
88
Mount Z Zero Plate Assembly
88
Secure Cables
89
Section 11. Secure Table and Spoil Board
91
Introduction
91
Hardware
91
Base Layer
91
Spoilboard
92
Section 12. Setup and Fine Tuning
93
Check Inputs and Outputs
93
Machine Orientation
94
Optional Axes
94
Setting up RPM Control
95
System Check
96
Check Movement
96
Check Stops and Targets
96
Check Limit Switches
96
Check Movement Distance
97
Test X-Axis Distance
97
Test Y-Axis Distance
97
Test Z Zero Function
97
Proximity Switch Targets
97
Shopbot Setup
98
Z Zero Plate
98
XY Zeroing Point
98
Fine Tune Setup
99
Square the Spindle
99
Secure Mounting Screws
99
Test Movement Distance
99
Install Push Bars
100
Install Dust Foot
100
Install End Caps
100
Resources
100
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ShopBot PRSstandard Assembly Manual (93 pages)
PRS series
Brand:
ShopBot
| Category:
Control Systems
| Size: 5 MB
Table of Contents
Assembly Manual
1
Table of Contents
2
Electrical Precautions
4
Overview of Your Shopbot PRS CNC Tool
5
Assembling Your Shopbot
7
Tools You will Need
7
Unpacking and Getting Your Work Area Organized
8
Connection to Electrical Service
9
Off and Running
10
Overview of the Assembly Process
10
Assembling the Table
11
Table Parts
12
Assembly Steps
14
Step1.1: Attach a Machine Glide to the Bottom of each of the Table Legs
14
Step 1.2: Attach the Table Legs to the Table Sides
14
Step 1.3: Attach the First Upper Table Support
16
Step 1.4: Slide the Cross Supports into Position
18
Step 1.5: Working on the Other End of the Table Where the Legs Are Still Temporarily Attached to the Outside of the Table Sides
19
Step 1.6 Square and Level Table
20
Table Surface (Probably Attach Later?)
21
Suggested Materials
21
Attaching the Table Surface
21
Installing the Gantry
23
Installing the X-Rails and Getting One Rail Straight
23
Slide the X-Rails Onto the Table
23
Set the Front Side X-Rail and Check for Straightness
23
Adjust the Position of the Rear X-Rail
24
Putting the X-Car on the Rails and Using It to Align the Rear X-Rail
25
Lower the X-Car Onto the X-Rails
25
Use the X-Car as a Guide to Align the Rear X-Rail
26
Mounting the YZ-Car and Adjusting Its Lower Wheel Bearings
27
Place YZ-Car on the X-Car
27
Attach the Lower Wheel Bearings on the YZ-Car
28
Adjust the Lower Wheel Bearings on the YZ-Car
29
Attaching the Motors
30
Put the Pinion Gears on the Motors
30
Mount the Motors
31
Set the Mechanical End Stops for the X Axis
33
Run the X-2 Motor Cable through the Aluminum Beam
34
Mounting the Router or Spindle
35
If You Have a Porter Cable Router
35
If You Have a High Frequency Spindle
36
After Mounting the Router/Spindle
37
Wheel Guards
37
Proximity Switches
38
Install the Proximity Switches
38
Y-Axis Targets
39
X-Axis Targets
40
Z-Zero Plate Holster
40
PRS Y-Axis Echain Installation
41
Secure Cables and Wiring
46
Run the YZ Wiring
49
Neaten up the Wiring at the Back Side of the X Car
49
Create a Cable Loop on the Way to the Control Box
49
Hooking up to the Control Box
50
Do's and Don'ts
50
Hooking up Your Prsalpha
51
Powering the Prsalpha Control Box
51
Shopbot Configuration Prsalpha: US Standard, 60Hz
51
Shopbot Configuration Prsalpha: European Standard, 50Hz
51
Mount the Prsalpha Control Box
52
Explore the Prsalpha Control Box
53
Inside the Prsalpha Control Box
54
Open the Roxtec Fixture
55
Plug the Motor Cables into Drivers
55
Connect the Emergency Stop Switch and the 3-Button Pendant
56
Installation
57
Connect Cables from the Proximity Switch and Z-Zero Plate
58
Seal the Cable Entry
59
Ground the Shopbot Prsalpha
59
Connect the USB Cable from Prsalpha Control Box to Computer
60
Hooking up Your Prsstandard
61
Plug the Motor Cables into Your PRS Standard Control Box
61
Connect the Cable from the Remote-Stop Switch
61
Connect the Cables from the Proximity Switch and Z-Zero Plate
62
Ground the Shopbot Prsstandard
62
Connect the USB Cable from PRS Standard Control Box to the Computer
63
The Remote Stop Switch
63
Mounting the Switch
63
If You Use Screws to Mount the Remote Stop Switch
63
Mission Accomplished
64
ShopBot PRSstandard Assembly Manual (74 pages)
Brand:
ShopBot
| Category:
Tools
| Size: 10 MB
Table of Contents
Table of Contents
3
General Safety and Precautions
5
Main Parts of Prsalpha
7
Section 1. Setup and Assembly Overview
10
Electrical Precautions
10
Other Electrical Precautions
10
Safety
10
Unpacking the Crate
11
Major Components
12
Section 2. Table Assembly
14
Introduction
14
Tools Required
16
Mount Table Levelers to Legs
17
Install Table Legs
17
Stabilize with Lower Table Supports
19
Connect Side Assemblies
20
Install Middle Lower Table Support
20
Insert T-Nuts in Bottom Slot
21
Mount Table Supports and Gussets to Table Legs
21
Secure Table Supports and Cross Supports to Table Sides
23
Install Cross Supports
23
Square the Table Sides
24
Install Rails
26
Adjust Front Rail
26
Section 3. Gantry Installation
27
Introduction
27
Install Gantry
28
Adjust the Rails
29
Mount the X-Axis Stop Blocks and Proximity Targets
29
Section 4. Cable Carrier Installation
31
Introduction
31
Hardware
32
X-Axis Cable Carrier
33
Install Trough Brackets for Shopbots with 6" Z's
33
Install the X-Axis Trough: 6" Z-Axis
34
Machines with 12" and 24" Z-Axis
34
Cable Carrier to Upper X Bracket
35
Cable Carrier to Lower X Bracket
35
Test Cable Carrier Mobility on both Axes
35
X-Axis Cable Carrier Configurations
36
Section 5. Control Box Installation
38
Introduction
38
Hardware
39
Installation
41
Alternate Mounting for 12" and 24" Z-Axis Models
42
Section 6. VFD Installation and Spindle
43
Introduction
43
VFD Installation
43
Hardware
44
Determining the VFD Model
44
Voltage Amperage
44
Mounting the 10" VFD
45
Spindle Installation
46
Hardware
46
Attach Spindle
46
Section 7. Mounting X-Axis Motors
47
Introduction
47
Hardware
48
Motors
48
Mount Pinions to Motors
48
Identify Motors
49
Check Alignment of Pinions with Rack
49
Adjust Pinions (if Required)
49
Mounting Locations
50
Position Motors on Tool
50
Section 8. Wire and Cable Routing
52
Hardware
52
Spindle Power Cable
53
Spindle Fan Cable Installation
54
Proximity Switch Installation
54
Proximity Switch
54
Pneumatic Air Hoses
55
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ShopBot PRSstandard Quick Start Manual (26 pages)
Brand:
ShopBot
| Category:
Control Systems
| Size: 3 MB
Table of Contents
Table of Contents
3
General Safety and Precautions
5
PRS Quick-Start Process Flow
6
Main Parts of Shopbot PRS
7
Section 1. Software Setup and Orientation
8
Load Software and Drivers
8
Installing Shopbot Applications
8
Installing Vcarve Application
8
Connect Shopbot to Computer
9
Load Settings File
9
Shopbot Control Software
10
Axis Orientation
11
Test each Axis with Keypad
12
Test the Spindle/Router
13
Section 2: Running a Part File
14
Zeroing the Z Axis
14
Z Axis Zeroing Process
14
Zeroing the XY Axes
15
Changing Bits
15
Setting up RPM Control
16
Holding down Material
16
Screws
16
T-Track Tables and Rails
17
Clamps
17
Press-Fit Jigs
17
Adhesive
17
Vacuum Hold-Down Systems
18
Holding Parts Within Material
18
Tabs
18
Onion Skin
19
Warming up Spindle
19
Previewing the File with Offset
19
Running the Cut
20
Pausing or Stopping the Cut
20
Software Controlled Stop
20
Emergency Stop
21
Section 3: Technical Basics
22
Bits
22
Calculating Feed Rates and Rpms with Chip Load
23
Switch from Inches to Millimeters
24
Machine Maintenance
25
Resources
26
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