User Manuals: SELVA MARINE Manta 40 Outboard Motor

Manuals and User Guides for SELVA MARINE Manta 40 Outboard Motor. We have 1 SELVA MARINE Manta 40 Outboard Motor manual available for free PDF download: Service Manual

SELVA MARINE Manta 40 Service Manual

SELVA MARINE Manta 40 Service Manual (504 pages)

Brand: SELVA MARINE | Category: Outboard Motor | Size: 8 MB

Table of Contents

How to Use this Manual
4
Chapter 1 General Information

12
- Periodic Check and Adjustment
  12
- Specifications
  12
  - Symbols
    12
  - Table of Contents
    14
  - General Information Contents
    16
  - Identification
    18
  - Serial Number
    18
  - Fire Prevention
    20
  - Oils, Greases and Sealing Fluids
    20
  - Safety While Working
    20
  - Self-Protection
    20
  - Ventilation
    20
  - Good Working Practices
    22
  - Disassembly and Assembly
    24
  - Measuring
    26
  - Special Tools
    26
  - Outillage Special
    27
  - Removing and Installing
    30
  - Outillage Special
    31
  - Specifications Contents
    36
  - General Specifications
    38
  - Mesure
    39
  - Maintenance Specifications
    42
  - Power Unit
    42
  - Lower Unit
    50
  - Electrical
    52
  - Dimensions
    60
  - Specified Torques
    66
  - Tightening Torques
    66
  - General Torques
    70
  - Periodic Check and Adjustment Contents
    72
Chapter 3

76
- Maintenance Interval Chart
  76
- Top Cowling
  80
- Fuel System
  80
  - Checking the Fuel Line
    80
  - Checking the Top Cowling Fit
    80
  - Adjusting the Shift Cable
    82
  - Adjustment Steps
    82
  - Checking the Fuel Filter
    82
  - Control System
    82
  - Adjusting the Throttle Cable
    84
  - Adjusting the Engine Idling Speed
    86
  - Measuring Steps
    86
  - Adjusting the Pilot Screw
    88
  - Exhaust Gas Control Procedures
    90
    
    Setting Steps
    90
    
    Warming up Steps
    90
  - Synchronizing the Carburetor
    94
  - Adjusting the Dash-Pot
    98
  - Start-In-Gear Protection Device Adjustment
    98
  - Checking the Engine Oil Level
    100
  - Replacing the Engine Oil and Oil Filter
    100
- Power Unit
  100
  - Measuring the Oil Pressure
    102
  - Adjusting the Valve Clearance
    104
  - Measuring the Compression Pressure
    108
  - Cooling System
    110
  - Checking the Timing Belt
    110
  - Checking the Cooling Water Discharge
    110
  - Power Trim and Tilt System
    112
  - Checking the Power Trim and Tilt Fluid Level
    112
  - Checking the Gear Oil Level
    114
  - Changing and Checking the Gear Oil
    114
- Lower Unit
  114
  - Checking the Lower Unit (for Air Leaks)
    116
  - General
    118
  - Checking the Anodes
    118
  - Checking the Battery
    118
  - Checking the Spark Plugs
    120
  - Checking Bolts and Nuts
    124
  - Lubrication Points
    126
  - Fuel System Contents
    130
Chapter 4

132
- Hose Routing
  132
- Removing/Installing the Fuel Joint, Fuel Filter and Fuel Pump
  134
- Fuel Joint, Fuel Filter, and Fuel Pump
  134
- Fuel Pump
  136
- Disassembling/Assembling the Fuel Pump Assembly
  136
- Installing the Fuel Filter
  138
- Checking the Fuel Pump
  138
- Removing/Installing the Carburetor Unit
  140
- Removing/Installing the Carburetors
  144
  - Disassembling/Assembling the Carburetor Assembly
    148
  - Disassembling/Assembling the Carburetor Assembly 1
    148
  - Disassembling/Assembling the Carburetor Assembly 2
    150
  - Carburetor
    152
  - Assembling the Carburetor
    154
  - Checking the Carburetor
    154
  - Power Unit Contents
    158
  - Flywheel Magnet Assembly
    164
Chapter 5

164
- Removing/Installing the Manual Starter
  164
- Removing/Installing the Flywheel Magnet Assembly
  166
- Removing the Flywheel Magnet Assembly
  168
- Installing the Flywheel Magnet Assembly
  170
- Recoil Starter
  172
- Removing/Installing the Manual Starter
  172
- Removing/Installing the Manual Starter Assembly
  174
- Removing the Sheave Drum
  178
- Removing the Spiral Spring
  178
- Disassembling Sheave Drum
  180
- Installing the Starter Rope
  180
- Installing the Spiral Spring
  180
- Installing the Sheave Drum
  182
- Checking the Recoil Starter
  184
- Disconnecting/Connecting the Leads
  186
- Power Unit
  186
- Disconnecting/Connecting the Hoses
  188
- Removing/Installing the Power Unit
  190
- Stator Assembly
  192
- Removing/Installing the Stator Assembly
  192
  - Removing the Sprockets
    198
  - Removing Thge Sprock
    198
  - Installing the Timing Belt and Sprockets
    200
  - Removing/Installing the Electrical Unit
    202
  - Electrical Unit
    206
  - Removing/Installing the Electrical Unit 1
    208
  - Removing/Installing the Electrical Unit 2
    214
  - Removing and Installing the Shift Bracket and Throttle Control Lever
    216
  - Removing/Installing the Cylinder Head
    218
  - Disassembling/Assembling the Oil Pump
    222
  - Removing/Installing the Camshaft and Valve
    224
  - Cylinder Head
    226
  - Checking Oil Pump
    228
  - Checking the Cylinder Head
    228
  - Resurfacing Steps
    228
  - Checking the Valve
    230
  - Checking the Rocker Arm and Rocker Shaft
    232
  - Checking the Valve Spring
    232
  - Checking the Cam Shaft
    234
  - Checking the Decompression Actuators
    234
  - Replacing the Valve Guide
    236
  - Replacing the Valve Seat
    236
  - Installing the Valve
    240
  - Removing/Installing the Exhaust Cover
    242
  - Checking the Thermostat
    244
  - Installing the Oil Filter
    244
  - Removing/Installing the Crankshaft and Piston
    246
  - Disassembling/Assembling the Piston
    250
  - Checking the Piston-To-Cylinder Clearance
    252
  - Checking the Piston Pin
    254
  - Checking the Piston Ring
    254
  - Checking the Crankshaft
    256
  - Checking the Main-Bearing Oil Clearance
    258
  - Checking the Big-End Oil Clearance
    262
  - Installing in the Engine
    266
  - Installing the Oil Seal
    266
  - Installing the Piston Ring
    266
  - Lower Unit Contents
    268
  - Removing/Installing the Lower Unit
    274
  - Cheking the Propeller
    278
  - Installing the Propeller
    278
  - Installing the Trim Tab
    278
  - Removin the Propeller
    278
  - Removing/Installing the Water Pump
    280
  - Checking the Impeller and Insert Cartridge
    282
  - Checking the Water Pump Housing
    282
  - Checking the Woodruff Key
    282
  - Installing the Impeller and Water Pump Housing
    282
  - Removing /Installing the Shift Rod Assembly
    284
  - Removing/Installing the Propeller Shaft Housing Assembly
    286
  - Disassembling/Assembling the Propeller Shaft Housing Assembly
    288
  - Disassembling/Assembling the Propeller Shaft Assembly
    290
  - Disassembling the Propeller Shaft Housing Assembly
    292
  - Removing the Propeller Shaft Housing Assembly
    292
    
    Checking the Bearing
    294
    
    Checking the Propeller Shaft Housing Assembly
    294
    
    Checking the Reverse Gear
    294
    
    Assembling the Propeller Shaft Housing Assembly
    296
    
    Checking the Dog Clutch
    296
    
    Checking the Propeller Shaft
    296
    
    Removing/Installing the Drive Shaft
    300
    
    Checking the Bearings
    304
    
    Checking the Drive Shaft
    304
    
    Checking the Pinion Anf Forward Gear
    304
    
    Disassembling the Forward Gear Assembly
    304
    
    Assembling the Forward Gear Assembly
    306
    
    Installing the Drive Shaft Bearing
    306
    
    Installing the Drive Shaft
    308
    
    Disassembling/Assembling the Lower Case Assembly
    310
    
    Checking the Drive Shaft Sleeve
    312
    
    Disassembling the Lower Case Assembly
    312
    
    Assembling the Lower Case Assembly
    314
    
    Checking the Needle Bearing
    314
    
    Shimming
    316
    
    Selecting the Pinion Shims
    318
    
    Selecting the Forward Gear Shims
    322
    
    Selecting the Reverse Gear Shim
    324
    
    Backlash
    330
    
    Measuring the Forward Gear Backlash
    330
  - 90890-07003 Dial Gauge Set
    334
  - Magnetic Base Attaching Plate
    334
  - Measuring the Reverse Gear Backlash
    334
  - Adjust
    336
  - MM (0.008 In)
    336
  - More than to be Increased by
    336
  - Shim Thickness
    336
  - Bracket Unit Contents
    338
  - Removing/Installing the Steering Friction
    342
  - Tiller Handle Assembly
    342
  - Removing/Installing the Tiller Handle Assembly
    344
Chapter 7

346
- Disassembling/Assembling the Tiller Handle Assembly
  346
- MM (0.024 In)
  346
- Disassembling/Assembling the Link Assembly
  352
- Removing/Installing the Bottom Cowling
  354
- Removing/Installing the Upper Case Assembly
  356
- Removing/Installing the Ground Lead
  358
  - Disassembling/Assembling the Upper Case Assembly
    360
  - Removing/Installing the Steering Arm
    366
  - Installing the Bushing
    368
  - Clamp Brackets (Elpt)
    370
  - Removing/Installing the Clamp Brackets
    370
  - Removing/Installing the Power Trim and Tilt Unit
    374
  - Bleeding the Power Trim and Tilt Unit
    378
  - Removing the Power Trim and Tilt Unit
    378
  - Disassembling/Assembling the Tilt Cylinder Assembly
    382
  - Removing the Tilt Ram Assembly
    384
  - Assembling the Tilt Ram
    386
  - Checking the Tilt Ram
    386
  - Assembling the Tilt Cylinder Assembly
    388
  - Bleeding the Power Trim and Tilt Unit
    390
  - Filling the Reservoir
    390
  - Disassembling/Assembling the Gear Pump Assembly
    394
  - Disassembling the Gear Pump Assembly
    398
  - Disassembling/Assembling the Pump Housing
    400
  - Disassembly/Assembly the Gear Pump Unit
    406
  - Electrical System Contents
    408
  - Electrical Components
    414
  - Starboard and Port View
    414
  - Top View
    416
  - Tiller Handle Model
    418
  - Wire Harness
    420
  - Digital Circuit Tester
    422
  - Electrical Components Analysis
    422
  - Measuring the Peak Voltage
    422
  - Peak Voltage Adaptor
    422
  - Measuring a Low Resistance
    424
  - Ignition System
    426
  - Checking the Ignition Spark Gap
    428
  - Checking the Ignition Coil
    430
  - Checking the Spark Plug Caps
    430
  - Checking the Charge Coil
    432
  - Checking the Pulser Coil
    432
  - Checking the CDI Unit
    434
  - Ignition Control System
    436
  - Checking the Engine Stop Switch
    438
  - Checking the Main Switch
    438
  - Checking the Oil Pressure Switch Continuity
    440
  - Measuring the Engine Cooling Water Temperature Sensor Resistance
    440
  - Measuring the Pulser Coil Output Peak Voltage
    440
  - Starting System
    444
  - Checking the Fuses
    446
  - Checking the Wire Harness Continuity
    446
  - Checking the Starter Relay
    448
  - Checking the Wire Connections
    448
  - Disassembling/Assembling the Starter Motor
    450
  - Checking the Armature
    454
  - Checking the Starter Motor Pinion
    454
  - Removing the Starter Motor Pinion
    454
  - Measuring the Brushes
    456
  - Charging System
    460
  - Checking the Lighting Coil Output Peak Voltage
    462
  - Checking the Rectifier/Regulator Output Peak Voltage
    462
  - Enrichment Control System
    464
  - Checking the Fuse
    466
  - Checking the Power Coil Output Peak Voltage
    466
  - Checking the Thermo Heater Plunger
    466
  - Checking the Power Trim and Tilt Relay
    472
  - Checking the Trailer Switch Continuity
    474
  - Measuring the Trim Sensor Resistance
    474
  - Disassembling/Assembling the Power Trim and Tilt Motor
    476
  - Checking the Motor
    478
  - Checking the Power Trim and Tilt Motor Assembly
    480
  - Trouble Analysis Contents
    482
  - Trouble Analysis Chart
    484
  - Trouble Shooting for Peak Voltage
    496
  - Wiring Diagram
    503

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