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VISATRON VN301plus
Schaller Automation VISATRON VN301plus Manuals
Manuals and User Guides for Schaller Automation VISATRON VN301plus. We have
1
Schaller Automation VISATRON VN301plus manual available for free PDF download: Instructions For Use Manual
Schaller Automation VISATRON VN301plus Instructions For Use Manual (135 pages)
oil mist detector
Brand:
Schaller Automation
| Category:
Security Sensors
| Size: 8.51 MB
Table of Contents
Table of Contents
4
Table 1: Version History and Change Notes
3
Table of Contents
4
Validity of the Instructions for Use
8
Use and Purpose of the Instructions for Use
8
Document Storage
8
Symbols in These Instructions for Use
8
Information about the Instructions for Use
8
Applicable Documents and Regulations
10
Qualifications of Personnel
10
Operator's Obligations
10
Conformity
11
Liability for Defects
11
Terms of Warranty
11
Version of the Instructions for Use
12
Table 2: Variables and Units of Measurement that Are Used
13
Variables and Units of Measurement that Are Used
13
Legal Information about the Product
13
Safety Instructions
14
Safety Devices and Guards
14
Warnings
14
Structure of Warnings
14
Hazard Levels in Warnings
14
Information, Warning and Mandatory Signs that Are Used
16
Basic Safety Instructions
17
Table 3: Information, Warning and Mandatory Signs
17
Safety Instructions for Potentially Explosive Atmospheres
20
VN301 Plus Central Unit
21
Type Plate
21
Manufacturer's Details
21
Identification
21
Marking and Type Description
21
Fig.: 1 : Type Plate, VISATRON
22
Fig.: 2 : Type Plate, VISATRON
22
Type Plate on the VISATRON VN301 Plus Sensor Unit
23
Fig.: 3 : End Cover with Serial Number on the VISATRON
23
Fig.: 4 : Type Plate on the VISATRON
23
Technical Data
24
Mechanical and Electrical Interfaces
24
Table 4: Mechanical and Electrical Interfaces
24
Environmental Conditions
25
Type Approval
25
Table 5: Ambient Conditions and Physical Characteristics
25
Table 6: Type Approval for Closed Areas
25
Fig.: 6 : Component Overview, VISATRON
26
Product Overview
26
Fig.: 5 : Component Overview, VISATRON
26
Component Overview and Dimensions
26
Fig.: 8 : Mechanical Dimensions of VN301
28
Fig.: 9 : Mechanical Dimensions of VN301
29
Technical Description and Technical Data
30
Device Variants
30
Function and Variants of the Sensor Unit
31
Fig.: 10 : Sensor Unit VN301
31
Fig.: 11 : Sensor Unit VN301
32
Fig.: 12 : Sensor Unit VN301
32
Central Unit
33
Fig.: 13 : Sensor Unit VN301
33
Fig.: 14 : VN301 Plus Central Unit (Standard Version)
33
Fig.: 15 : VN301 Plus Central Unit, Version with Water Separator
34
Hybrid Cable
35
Remote Indicator II for VISATRON
35
VN301 Plus / VN301 Plus Ex (Optional)
35
Fig.: 16 : Hybrid Cable
35
Fig.: 17 : Remote Monitoring System (Remote Indicator II) for VISATRON
35
Setting the Oil Mist Sensitivity
36
Intended Use
36
Table 7: Setting the Oil Mist Sensitivity
36
Foreseeable Misuse
37
Descriptions of the Control System and Indicator(S)
37
Controls and Indicators for the VN301
37
Plus Central Unit
37
Fig.: 18 : Controls and Indicators for the VN301
37
Fig.: 19 : Indicators, VN301
38
Indicators, VN301 Plus / VN301 Plus Ex Sensor Unit
38
Transport and Storage
39
Unpacking and Items Included in Delivery
39
Transport
39
Storage Conditions before Starting up
39
Table 8: Storage Conditions before Starting up
40
Assembly and Installation
41
Preparatory Steps by the Customer
41
Establishing the Compressed Air Supply
41
Establishing the Electrical Power Supply
41
Establishing Signal Transfer from the Alarm Contacts
42
Establishing Canopen Communication
42
Establishing Remote Indicator II Communication (Optional)
42
Setting up
42
Assembling the System Components
43
Class-Compliant Assembly and Installation According to IACS Unified Requirement UR M10
44
Sensor Unit
44
Fig.: 20 : Engine Wall Screw Fitting, VN301
45
Fig.: 21 : Assembly Procedure, Engine Wall Screw Fitting VN301
47
Fig.: 22 : Assembly Procedure, VN301
47
Central Unit
48
Fig.: 23 : Assembly Procedure, VN301
48
Remote Indicator II for Remote Monitoring (Optional)
49
Electrical Installation
49
Fig.: 24 : Remote Indicator II (Optional)
49
Operating Modes and Connection Options for the Central Unit (Overview)
50
Fig.: 25 : Operating Mode 1 "Master", VN301
51
Fig.: 26 : Operating Mode 2 "Master/Slave", VN301
51
Fig.: 27 : Setup of the Hybrid Cable Unit, VN301
52
Electrical and Pneumatic Connection of the Sensor Unit
52
Electrical and Pneumatic Installation of the Central Unit
54
Fig.: 28 : Assembling the Hybrid Cable on the VN301
54
Fig.: 29 : Connection Board, VN301
54
Fig.: 30 : VN301 Plus Central Unit; Remove the Aluminium Cover Strips on the Cover
55
Fig.: 31 : VN301 Plus Central Unit; Unscrew the Screws of the Cover
55
Fig.: 32 : Open the VN301
56
Fig.: 33 : VN301 Plus Central Unit, Electrical and Pneumatic Connection (See Fig. 34 for Key)
56
Fig.: 34 : VN301 Plus Central Unit, View of Cable Connection Panel
57
Fig.: 35 : VN301 Plus Central Unit; Establish Power Supply
57
Fig.: 36 : VN301 Plus Central Unit; Establish Power Supply (Connect Contacts)
58
Fig.: 37 : VN301 Plus Central Unit; Tighten the EMC Cable Gland
58
Fig.: 38 : VN301 Plus Central Unit; Establish Alarm
59
Fig.: 39 : VN301 Plus Central Unit; Establish Alarm (Connect Contacts)
59
Fig.: 40 : VN301 Plus Central Unit; Tighten the EMC Cable Gland
60
Fig.: 41 : VN301 Plus Central Unit Sensor Connection (Electrical/ Pneumatic, Sensors 1-10)
60
Fig.: 44 : VN301 Plus Central Unit; Establish Compressed Air Connection (Sensors 1-10)
61
Fig.: 42 : VN301 Plus Central Unit Sensor Connection (Connect Contacts, Sensors 1-10)
61
Fig.: 43 : VN301 Plus Central Unit; Tighten the EMC Cable Gland
61
Fig.: 45 : VN301 Plus Central Unit: Overview; Configuration of the Wire Break Resistors
62
Fig.: 46 : VN301 Plus Central Unit: Swap out Wire Break Resistors (Steps 1-3)
64
Fig.: 47 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 4 Sensors
65
Fig.: 48 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 5 Sensors
65
Fig.: 49 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 6 Sensors
65
Fig.: 50 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 7 Sensors
66
Fig.: 51 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 8 Sensors
66
Fig.: 52 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 9 Sensors
66
Fig.: 54 : VN301 Plus Central Unit; Establish Communication with Remote Indicator II (Optional)
67
Fig.: 53 : VN301 Plus Central Unit: Configuration of the Wiring Bridges; 10 Sensors
67
Electrical Connection of the Remote Indicator II (Optional)
67
Fig.: 55 : VN301 Plus Central Unit; Connect Contacts with Remote Indicator II (Optional)
68
Fig.: 57 : Remote Indicator II, Connect Contacts (Optional)
68
Fig.: 56 : VN301 Plus Central Unit; Tighten the EMC Cable Gland
68
Locking the VN301 Plus Central Unit after Completing the Electrical Installation
69
Fig.: 58 : Close the VN301
69
Connection Earth to the Housing of the VN301
70
Plus Central Unit (Optional)
70
Fig.: 59 : Earth Connection to the VN301
70
Starting up for the First Time
71
Checklist for Starting up for the First Time
72
Table 9: Checklist for Startup
72
Connecting the Power Supply
73
Fig.: 60 : System Ready on VN301
73
Fig.: 61 : VN301 Plus Central Unit: Setting the Supply Pressure
74
Setting the Supply Pressure on the Pressure Regulator of the VN301
74
Plus Central Unit
74
Setting the Sensor Sensitivities on the VN301
76
Plus Central Unit
76
Fig.: 62 : VN301 Plus Central Unit: Adjusting the Pressure Regulator Unit
76
Function Test When Starting up for the First Time
77
Fig.: 63 : VN301 Plus Central Unit: Setting the Sensor Sensitivity
77
Fig.: 64 : VN301 Plus Central Unit: Function Test, Starting up for the First Time
78
Manufacturer Settings
80
Adjusting the Parameters on the VISATRON
80
VN301 Plus Central Unit
80
Fig.: 65 : VN301 Plus Central Unit USB Port
80
Fig.: 66 : Establishing the USB Connection between the VN301
81
Table 10: Parameter List
82
Operation and Use
83
Check Every Time before Operation
83
Operation under Correct Conditions
84
Switching the Device on and off
84
Normal Operation
84
Fig.: 67 : VN301 Plus Central Unit: Display in Normal Operation (no Oil Mist Alarm, no Error)
84
LED Check
85
Fig.: 68 : "Sensor Ready" Status Indicator on the VN301
85
Checking the Supply Pressure, Sensor OMC and Sensitivity
86
Fig.: 69 : VN301 Plus Central Unit: LED Check (Light Test)
86
Oil Mist Pre-Alarm" Status Indicator
87
Oil Mist Alarm" Status Indicator
87
Fig.: 70 : VN301 Plus Central Unit: "Pre-Alarm" Status Indicator at 70% OMC
87
Fig.: 71 : VN301 Plus Central Unit: "Alarm" Status Indicator at 50% OMC
88
Confirming an Oil Mist Alarm
89
Fig.: 72 : VN301 Plus Central Unit: "Alarm" Status Indicator at 100% OMC (Example)
89
Fig.: 73 : VN301 Plus Central Unit: Confirm the Oil Mist Alarm (Only < 70% OMC)
90
Fig.: 74 : VN301 Plus Central Unit: "Alarm" Status Indicator at 50% OMC (Example)
91
Fig.: 75 : VN301 Plus Central Unit: Status Display after Confirming the Oil Mist Alarm
91
Maintenance and Repair
92
Maintenance by the Operator
92
Maintenance Cycles for Reliable Operation
93
Table 11: Maintenance Cycles
95
Cleaning the Measuring Track Area on the Sensor Unit (4,000 Hrs.)
96
Fig.: 76 : "Sensor Cleaning" Status Indicator, VN301
96
Fig.: 77 : "Sensor Cleaning" Status Indicator on the VN301
96
Fig.: 78 : Disassembly and Cleaning the VN301
99
Fig.: 79 : Reassembly after Cleaning the VN301
100
Fig.: 81 : Replacing the Air Filter Element on the Pressure Regulator Unit
101
Replacing the Air Filter Element on the Pressure Reducer Unit (4,000 Hrs.)
101
Fig.: 80 : Pressure Regulator Unit on the VN301
101
Fig.: 82 : Replacing the Air Filter Element on the Pressure Regulator Unit (Steps 1-8)
103
Function Test of the Sensor Units Using Smoke Tube (8,000 Hrs.)
104
Fig.: 83 : Smoke Tube with Hand Pump (Assembled)
104
Fig.: 84 : Function Test with Smoke Tube (Mist Test, Steps 1-4)
106
Inspection of the Oil Mist Detection System (16,000 Hrs. or after 24 Months)
107
Repair by the Operator
107
Replacing the VN301
107
Plus Central Unit
107
Plus / VN301 Plus Ex Sensor Unit
107
Replacing the Hybrid Cable
107
Starting up for Again
108
Taking out of Service and Disassembly
108
Repair by Schaller Automation
108
Error Diagnosis and Troubleshooting
109
Behaviour of the Oil Mist Detection System in the Event of a Fault
109
Sensor Defect
110
Troubleshooting
111
Table 12: Error Diagnosis and Troubleshooting
112
Final Shutdown and Disposal
113
Disposal
113
Final Shutdown
113
Contact
114
Spare Parts for Vn301Plus/Vn301Plus Ex
115
Spare Parts List
115
Fig.: 85 : Overview of the Positions of Spare Parts for the VISATRON
115
Fig.: 86 : Overview of the Positions of Spare Parts for the VISATRON
116
Table 13: Spare Parts List
119
Accessories for Vn301Plus/Vn301Plus Ex
120
Table 14: List of Accessories
120
List of Figures 15 List of Figures
121
List of Figures
121
List of Tables
123
Glossary
124
EC Declaration of Conformity
125
Appendix
127
Description of Error on the VN301
127
Plus / VN301 Plus Ex Sensor Unit
127
Description of Error on the VN301
130
Plus Central Unit
130
Notes
133
Index
134
Customer Information
135
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