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VISATRON VN301 plus
Schaller Automation VISATRON VN301 plus Manuals
Manuals and User Guides for Schaller Automation VISATRON VN301 plus. We have
1
Schaller Automation VISATRON VN301 plus manual available for free PDF download: Operating Manual
Schaller Automation VISATRON VN301 plus Operating Manual (150 pages)
Oil Mist Detection System
Brand:
Schaller Automation
| Category:
Security Sensors
| Size: 9 MB
Table of Contents
Table of Contents
4
Component Overview, VISATRON
5
Information about the Operating Manual
8
Symbols in this Operating Manual
8
Validity of the Operating Manual
8
Use and Purpose of the Operating Manual
8
Document Storage
9
Applicable Documents and Regulations
9
Qualifications of Personnel
9
Operator's Obligations
10
Conformity
10
Liability for Defects
11
Terms of Warranty
11
Version of the Operating Manual
12
Digital Operating Manual (Online Operating Manual)
12
Variables and Units of Measurement that Are Used
12
Legal Information about the Product
13
Safety Instructions
14
Safety Devices and Guards
14
Warnings
14
Structure of Warnings
14
Hazard Levels in Warnings
14
Important Information about Retrofitting or Converting Engines
15
Information, Warning and Mandatory Signs that Are Used
16
Basic Safety Instructions
17
Safety Instructions for Potentially Explosive Atmospheres
20
Identification
21
Marking and Type Description
21
Manufacturer's Details
21
Name Plate, VISATRON ® VN301 Plus Central Unit
22
Name Plate for the VISATRON VN301 Plus Central Unit
22
Name Plate
22
Name Plate for the VISATRON
23
VN301 Plus Sensor Unit
23
End Cover with Serial Number on the VISATRON
23
Name Plate for the VISATRON VN301 Plus EX Sensor Unit
24
Name Plate on the VISATRON
24
Technical Data
26
Mechanical Dimensions of the VISATRON
26
Mechanical Dimensions of VN301
27
Plus Central Unit; Version with Water Separator
27
Sensor Unit VN301
29
Mechanical Interfaces (M)
30
Electrical Interfaces (E)
30
Pneumatic Interfaces (P)
31
Environmental Conditions
32
Type Approval
32
Product Overview
33
Component Overview, VISATRON VN301 Plus
33
Component Overview, VISATRON VN301 Plus EX
33
Component Overview, VISATRON
33
Plus Central Unit
33
Technical Description and Technical Data
34
Function of the VISATRON
34
VN301 Plus / VN301 Plus EX Oil Mist Detection System
34
Device Variants
35
Function and Variants of the Sensor Unit
35
Sensor Unit VN301
36
Plus EX, Horizontal Connection
37
VN301 Plus Sensor Unit
37
Plus , Horizontal Connection
37
VN301 Plus EX Sensor Unit
37
Central Unit
39
VN301 Plus Central Unit (Standard Version)
39
VN301 Plus Central Unit, Version with Water Separator
39
Hybrid Cable
41
Remote Indicator II for VISATRON
41
VN301 Plus / VN301 Plus EX (Optional)
41
Remote Monitoring System (Remote Indicator II) for VISATRON
41
Setting the Device Sensitivity
42
Intended Use
42
Controls and Indicators for the VN301
43
Plus Central Unit
43
Descriptions of the Controls and Indicators
43
Foreseeable Misuse
43
Indicators, VN301 Plus / VN301 Plus EX Sensor Unit
44
Transport and Storage
45
Unpacking and Items Included in Delivery
45
Transport
45
Storage Conditions before Starting up
45
Assembly and Installation
47
Preparatory Steps by the Customer
47
Establishing the Compressed Air Supply
47
Establishing the Electrical Power Supply
47
Preparation for Signal Transfer from the Alarm Contacts
48
Preparation for Canopen Communication (Optional)
48
Preparation for RS485 Communication (Optional, E.g. for Remote Indicator II)
48
Setting up
48
Assembling the System Components
49
Class-Compliant Assembly and Installation According to IACS Unified Requirement UR M10
50
Sensor Unit
50
Engine Wall Connection, VN301
51
Installing the Engine Wall Connection for VN301
53
Recommended Installation for the Engine Wall Connection (View from the Crankshaft End)
53
Central Unit
54
Installing the VN301
54
Remote Indicator II for Remote Monitoring (Optional)
55
Remote Indicator II (Optional)
56
Installing Remote Indicator II (Installation Steps 1-4)
58
Electrical Installation
59
Operating Modes and Connection Options for the Central Unit (Overview)
60
Operating Mode 1 "Master", VN301
60
Setup of the Hybrid Cable Unit, VN301
61
Operating Mode 2 "Master/Slave", VN301
61
Electrical and Pneumatic Connection of the Sensor Unit
61
Installing the Hybrid Cable on the VN301
63
Plus EX Sensor Unit (Steps 1-4)
63
Electrical and Pneumatic Installation of the Central Unit
64
Connection Board, VN301 Plus Central Unit
64
VN301 Plus Central Unit; Remove the Aluminium Cover Strips on the Cover
65
VN301 Plus Central Unit; Unscrew the Screws of the Cover
65
Open the VN301
66
VN301 Plus Central Unit, Electrical and Pneumatic Connection (See Fig. 41 for Key)
66
VN301 Plus Central Unit, View of Cable Connection Panel
67
VN301 Plus Central Unit; Establish Power Supply
68
VN301 Plus Central Unit; Establish Alarm
69
VN301 Plus Central Unit Sensor Connection (Electrical/ Pneumatic, Sensors 1-10)
70
VN301 Plus Central Unit Sensor Connection (Connect Contacts, Sensors 1-10)
71
VN301 Plus Central Unit; Establish Compressed Air Connection (Sensors 1-10)
71
Assembly and Installation Complete (Steps 1-7; Example with 6 Hybrid Hoses)
72
VN301 Plus Central Unit: Overview; Configuration of the Wire Break Resistors
73
VN301 Plus Central Unit: Insert Wire Break Resistors (Installation Steps 1-3)
74
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 4 Sensors
75
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 5 Sensors
75
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 6 Sensors
75
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 7 Sensors
76
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 8 Sensors
76
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 9 Sensors
76
Electrical Connection of the Remote Indicator II (Optional)
77
VN301 Plus Central Unit: Configuration of the Wiring Bridges; 10 Sensors
77
VN301 Plus Central Unit; Establish Communication with Remote Indicator II (Optional)
77
Remote Indicator II, Connect Contacts (Optional)
78
VN301 Plus Central Unit; Connect Contacts with Remote Indicator II (Optional)
78
VN301 Plus Central Unit; Tighten the EMC Cable Gland
78
Locking the VN301 Plus Central Unit after Completing the Electrical Installation
79
Plus Central Unit (Steps 1-4)
79
Connection of Earth to the Housing of the VN301
80
Plus Central Unit
80
Position of Earth Connection on Protective Cover of VN301
80
Installing the Earth Connection on the VN301
81
Earth Connection, VN301
81
Starting up for the First Time
82
Checklist for Starting up for the First Time
83
Connecting the Power Supply
84
System Ready on VN301 Plus / VN301 Plus EX Central Unit and Sensor Unit
84
VN301 Plus Central Unit: Setting the Supply Pressure
85
Plus Central Unit
85
Setting the Supply Pressure on the Pressure Regulator of the VN301
85
VN301 Plus Central Unit: Adjusting the Pressure Regulator Unit
87
Displaying and Setting the Sensitivity on the VN301
88
Plus Central Unit
88
Function Test When Starting up for the First Time
89
VN301 Plus Central Unit: Setting the Sensor Sensitivity
89
Function Test on Starting up for the First Time for the VN301
90
Manufacturer Settings
92
Parameter Settings for the VISATRON Vn301Plus Central Unit
92
VN301 Plus Central Unit USB Port
92
Establishing the USB Connection between the VN301
93
Plus Central Unit and the Service PC
93
Operation and Use
96
Check Every Time before Operation
96
VN301 Plus Central Unit: Display in Normal Operation (no Oil Mist Alarm, no Error)
97
Operation under Correct Conditions
97
Normal Operation
97
Switching the Device on and off
97
LED Check
98
Sensor Ready" Status Indicator on the VN301
98
Checking the Supply Pressure, Sensor OMC and Sensitivity
99
VN301 Plus Central Unit: LED Check (Light Test)
99
Oil Mist Pre-Alarm" Status Indicator
100
Oil Mist Alarm" Status Indicator
100
VN301 Plus Central Unit: "Pre-Alarm" Status Indicator at 70% OMC
100
VN301 Plus Central Unit: "Alarm" Status Indicator at 100% OMC (Example 1)
101
Confirming an Oil Mist Alarm
102
VN301 Plus Central Unit: "Alarm" Status Indicator at 100% OMC (Example 2)
102
VN301 Plus Central Unit: Confirm the Oil Mist Alarm (Only < 70% OMC)
103
VN301 Plus Central Unit: "Alarm" Status Indicator at 50% OMC (Example)
104
VN301 Plus Central Unit: Status Display after Confirming the Oil Mist Alarm
104
Maintenance by the Operator
105
Maintenance and Repair
105
Maintenance Cycles for Reliable Operation
106
Cleaning the Measuring Track Area on the Sensor Unit (4,000 Hrs.)
108
Sensor Cleaning" Status Indicator, VN301
108
Sensor Cleaning" Status Indicator on the VN301
108
Disassembly and Cleaning of the VN301
111
Plus / VN301 Plus EX Sensor Unit (Steps 1-5)
111
Assembly after Cleaning the VN301
112
Plus / VN301 Plus EX Sensor Unit (Steps 1-6)
112
Replacing the Air Filter Element on the Pressure Reducer Unit (4,000 Hours)
113
Pressure Regulator Unit on the VN301
113
Replacing the Air Filter Element on the Pressure Regulator Unit
114
Smoke Tube with Hand Pump (Assembled)
116
Function Test of the Sensor Units Using Smoke Tube (8,000 Hrs.)
116
Plus Central Unit
116
Function Test with Smoke Tube (Mist Test, Steps 1-4)
118
Inspection of the Oil Mist Detection System (16,000 Hrs. or after 24 Months)
119
Repair by the Operator
119
Replacing the VN301
119
Plus Central Unit
119
Replacing the VN301
120
Plus / VN301 Plus EX Sensor Unit
120
Replacing the Hybrid Cable
120
Repair by Schaller Automation
120
Taking out of Service and Disassembly
120
Starting up Again
120
Behaviour of the Oil Mist Detection System in the Event of a Fault
121
Error Diagnosis and Troubleshooting
121
Defect on the Sensor Unit
123
VN301 Plus EX
123
VN301 Plus / VN301 Plus EX Sensor Unit: Status of "Ready" LED Indicator
123
Troubleshooting
125
Final Shutdown and Disposal
127
Disposal
127
Final Shutdown
127
Contact
128
VN301 Plus / VN301 Plus EX Spare Parts
129
Spare Parts List
129
Overview of the Positions of Spare Parts for the VISATRON
129
Plus
130
Accessories VN301 Plus / VN301 Plus EX
135
List of Figures 15 List of Figures
136
List of Figures
136
List of Tables
138
Glossary
139
Hybrid Cable
139
VN301 Plus Central Unit
139
EC Declaration of Conformity
140
Attachments
142
Description of Error on the VN301
142
Plus / VN301 Plus EX Sensor Unit
142
VN301 Plus
142
Description of Error on the VN301
145
Plus Central Unit
145
Notes
148
Index
149
Customer Information
150
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