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Visatron VN2020
Schaller Automation Visatron VN2020 Manuals
Manuals and User Guides for Schaller Automation Visatron VN2020. We have
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Schaller Automation Visatron VN2020 manuals available for free PDF download: Operating Manual
Schaller Automation Visatron VN2020 Operating Manual (193 pages)
Oil Mist Detector
Brand:
Schaller Automation
| Category:
Security Sensors
| Size: 11.9 MB
Table of Contents
Table of Contents
4
1 Information about the Operating Manual
8
Symbols in this Operating Manual
8
Validity of the Operating Manual
8
Use and Purpose of the Operating Manual
8
Document Storage
9
Applicable Documents and Regulations
9
Qualifications of Personnel
9
Operator's Obligations
10
Conformity
10
Liability for Defects
11
Terms of Warranty
11
Version of the Operating Manual
12
Digital Operating Manual (Online Operating Manual)
12
Variables and Units of Measurement that Are Used
12
Legal Information about the Product
13
2 Safety Instructions
14
Safety Devices and Guards
14
Warnings
14
Structure of Warnings
14
Hazard Levels in Warnings
14
Information, Warning and Mandatory Signs that Are Used
16
Basic Safety Instructions
17
Safety Instructions for Potentially Explosive Atmospheres
20
3 Identification
21
Marking and Type Description
21
Manufacturer's Details
21
Name Plate
22
Name Plate for the VISATRON VN2020 / VN2020 EX Measuring Head
22
Name Plate, VISATRON® VN2020 Measuring Head
22
Name Plate, VISATRON® VN2020 EX Measuring Head
23
Name Plate for the Complete VISATRON VN2020 / VN2020 EX Device
25
Name Plate, VISATRON VN2020 Connection Box
25
Name Plate, VISATRON VN2020 EX Connection Box
26
Technical Data
27
Mechanical Dimensions, VISATRON
27
Mechanical Interfaces (M)
28
Electrical Interfaces (E)
28
Pneumatic Interfaces (P)
29
Environmental Conditions
29
Type Approval
30
4 Product Overview
31
Component Overview for the VISATRON
31
VN2020 Oil Mist Detection System
31
Component Overview with Standard Drainage Concept
31
Component Overview, Standard Drainage, VISATRON
31
Component Overview with Siphon Block Concept (Alternative)
32
Component Overview, Drainage Concept with Siphon Block, VISATRON
32
Component Overview for the VISATRON VN2020 / VN2020 EX Oil Mist Detector
33
Technical Description and Technical Data
35
Function of the VISATRON VN2020 / VN2020 EX Oil Mist Detector
35
Device Variants
36
Bracket
36
Bracket for the VN2020 Series (Example Variant)
36
Header Pipe
37
Engine Wall Connection (EWC) and Intake Funnel
37
Pipe with Screw Fitting, Installation Kit for VN2020 Series
37
Engine Wall Connection (EWC) for the VN2020 Series
37
Siphon Block
38
Hose Lines
38
Siphon Block for the VN2020 Series
38
Flexible Hose Line for the VN2020 Series
38
Pipe Siphon
39
Pipe Siphon, VN2020
39
Functional Principle of Oil Drainage Via Pipe Siphon, VN2020
39
Remote Indicator II for VISATRON VN2020 / VN2020 EX (Optional)
40
Setting the Device Sensitivity
40
Remote Monitoring System (Remote Indicator II) for VISATRON
40
Intended Use
41
Foreseeable Misuse
41
Descriptions of the Controls and Indicators
42
Controls and Indicators, VISATRON VN2020 / VN2020 EX
42
Controls and Indicators, VN2020
42
5 Transport and Storage
43
Unpacking and Items Included in Delivery
43
Transport
43
Storage Conditions before Starting up
43
6 Assembly and Installation
45
Preparatory Steps by the Customer
45
Establishing the Compressed Air Supply
45
Establishing the Electrical Power Supply
45
Preparation for Signal Transfer from the Alarm Contacts
46
Preparation for Canopen Communication (Optional)
46
Preparation for RS485 and Modbus Communication (Optional, E.g. for Remote Indicator II)
46
Setting up
46
Assembling the System Components
47
Class-Compliant Assembly and Installation According to IACS Unified Requirement UR M10
48
Installing the Oil Mist Detector with Pre-Assembled Bracket
48
Installing VN2020 with Bracket and Protective Cover
49
Installing the Oil Mist Detector Without Bracket
50
Installing Engine Wall Connection and Intake Funnel
51
Installing VN2020 Without Bracket and with Protective Cover (Rear View)
51
Recommended Install. for the Engine Wall Connection (View from the Crankshaft End)
53
Installing the Siphon Block Assembly
57
Installing Engine Wall Connection for VN2020 (Installation Steps 1-9)
57
Siphon Block Assembly
57
Installing the Pipe Siphon Assembly
64
Installing Siphon Block Assembly with Commissioning (Installation Steps 1-11)
64
Pipe Siphon Assembly
64
Installing Pipe Siphon Assembly with Commissioning (Installation Steps 1-5)
68
Installing the Pipes
69
Pipe with Screw Fitting, VN2020 Series
69
Exhaust Pipe (1), VN2020
69
Installation of the Hose Lines
70
Flexible Hose Line for the VN2020 Series
70
Installing Remote Indicator II for Remote Monitoring (Optional)
71
Remote Indicator II (Optional)
71
Installing Remote Indicator II (Installation Steps 1-4)
73
Electrical Installation
74
Connection Options for the Oil Mist Detector (Overview)
75
Connection Diagram for VN2020
75
Electrical Installation of the Terminal Box for the VN2020 Series
76
Connection Board, VN2020 Terminal Box
76
Terminal Box for VN2020: Configuration of the Wire Break Resistors
78
Terminal Box for VN2020: Insert Wire Break Resistors (Installation Steps 1-3)
79
Terminal Assignment Diagram, Terminal Box for VN2020
80
Electrical Connection Terminal Box (Example Installation), VN2020
80
Recommended Electrical Installation, Terminal Box for VN2020
81
Establishing the Power and Relay Supply (Example Installation; Installation Steps 1-4)
83
Electrical Connection of the Remote Indicator II (Optional)
84
Connecting the Remote Indicator II to Terminal Box (Example Install.; Install. Steps 1-2)
84
Connection Board for VN2020 Measuring Head
85
Remote Indicator II (Optional); Installing Contacts
85
Closing the Terminal Box after Completing the Electrical Installation
86
Connecting Housing Earth to the Protective Cover of the VN2020
86
Closing the Terminal Box for VN2020
86
Position and Installation, Earth Connection and Protective Cover for VN2020
87
Installing the Earth Connection, VN2020
87
Starting up for the First Time
88
Checklist for Starting up for the First Time
89
Connecting the Power Supply
90
System Ready on VN2020 / VN2020 EX Measuring Head
90
Setting the Negative Pressure at the Measuring Head of the VN2020 / VN2020 EX
91
Setting the Neg. Pressure on the VN2020 / VN2020 EX Measuring Head (Steps 1-6)
93
Setting the Sensitivity on the VN2020 / VN2020 EX Oil Mist Detector
95
Setting the Sensitivity
95
Function Test When Starting up for the First Time
96
Function Test for Starting up for the First Time, VN2020 / VN2020 EX
97
Factory Test by the Engine Builder with Smoke Generator on Starting up
98
Schaller Smoke Generator, VN2020 / VN2020 EX
99
Smoke Generator with Factory Test, VN2020 / VN2020 EX
99
VN2020 Oil Mist Detector
100
Function Test for Starting up for the First Time, VN2020 / VN2020 EX
100
Factory Test with Smoke Generator (Steps 1-3)
102
7 Manufacturer Settings
103
Parameter Settings, VISATRON VN2020 / VN2020 EX
103
Measuring Head for VN2020, Rear View, USB Port
103
VN2020 Measuring Head
105
Removing the VN2020 Measuring Head (Installation Steps 1-2)
105
Establ. the USB Connection between the VN2020 Measuring Head & Service PC
105
Installing the VN2020 Measuring Head
106
8 Operation and Use
108
Check Every Time before Operation
108
Operation under Correct Conditions
109
Switching the Device on and off
109
Normal Operation
109
LED Check
110
Checking the Supply Pressure, Sensor OMC and Sensitivity
111
Oil Mist Pre-Alarm" Status Indicator
111
Oil Mist Alarm" Status Indicator
112
Confirming an Oil Mist Alarm
113
9 Maintenance and Repair
115
Maintenance by the Operator
115
Maintenance Cycles for Reliable Operation
116
Cleaning the Light Path on the Measuring Head (4,000 Hours)
119
Sensor Cleaning" Status Display, VN2020
119
Cleaning the Light Path, VN2020 (Steps 1- 8)
123
Replacing the Air Filter Element on the Pressure Reducer Unit (4,000 Hours)
124
Pressure Regulator Unit, VN2020 Oil Mist Detector
124
Replacing the Air Filter Element on the Pressure Regulator Unit
125
Function Test of the Oil Mist Detector Using Smoke Tube (4,000 Hours)
129
Function Test with Test Mist (Steps 1-4)
131
Replacing the Seal on the Connection Box (8,000 Hours)
132
Connection Box, VN2020 Oil Mist Detector
132
Inspection of the Oil Mist Detector (16,000 Hours or after 24 Months)
138
Repair by the Operator
138
Replacing the Seal on the Connection Box (Steps 1- 13), VN2020
138
Replacing the VN2020 / VN2020 EX Measuring Head
139
VN2020 EX Oil Mist Detector
139
Measuring Head, VN2020 Oil Mist Detector
140
Replacing the Fuse on the VN2020 / VN2020 EX Measuring Head
145
Replacing the VN2020 Measuring Head (Steps 1-9)
145
Replacing the Fuse on the VN2020 Measuring Head (Steps 1-3)
146
Replacing the Seal on the Inspection Cover
147
Replacing the Seal on the Mounting Plate
147
Replacing the Inspection Cover Screw Plug
148
Inspection Cover Screw Plug, VN2020
148
Replacing the Screw Plug on the VN2020 Measuring Head (Steps 1-3)
149
Replacing the Terminal Box on the VN2020 / VN2020 EX
150
Terminal Box (Spare Part), VN2020
150
Replacing the VN2020 Terminal Box (Installation Steps 1-8)
155
Replacing the Filter Control Valve on the VN2020 / VN2020 EX
156
Filter Control Valve, VN2020 Oil Mist Detector
157
Replacing the Connecting Hose on the VN2020 / VN2020 EX
160
Replacing the Filter Control Valve (Steps 1-8)
160
Connecting Hose, VN2020 Oil Mist Detector
161
Repair by Schaller Automation
163
Taking out of Service and Disassembly
163
Starting up Again
163
Replace Connecting Hose (Steps 1-4)
163
10 Error Diagnosis and Troubleshooting
164
Behaviour of the Oil Mist Detector in the Event of a Fault
164
Defect in the Measuring Head
165
Error Diagnosis and Troubleshooting
166
Error Diagnosis
166
Troubleshooting
167
11 Final Shutdown and Disposal
169
Disposal
169
Final Shutdown
169
12 Contact
170
13 Spare Parts for VN2020 / VN2020 EX
171
Spare Parts List VN2020
171
Vn2020
171
Overview of the Positions of Spare Parts for the VISATRON VN2020
171
Spare Parts List VN2020 EX
173
Vn2020
173
Overview of the Positions of Spare Parts for the VISATRON VN2020 EX
173
Maintenance Kit (4,000 / 8,000 / 12,000 Hours)
175
Maintenance Kit for the VN2020 / VN2020 EX
175
Cleaning Kit
176
Cleaning Kit for VN2020 / VN2020 EX
176
Service Kit for VN2020 (16,000 Hours / 24 Months)
177
Service Kit for VN2020 / VN2020 EX
177
14 Accessories for VN2020 / VN2020 EX
179
List of Figures 15 List of Figures
182
15 List of Figures
182
16 List of Tables
184
17 Glossary
185
18 EC Declaration of Conformity
186
19 Attachments
188
Description of Error on the VN2020 / VN2020 EX Oil Mist Detector
188
20 Notes
191
21 Index
192
22 Customer Information
193
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Schaller Automation Visatron VN2020 Operating Manual (106 pages)
Oil mist detector
Brand:
Schaller Automation
| Category:
Security Sensors
| Size: 6.78 MB
Table of Contents
Table of Contents
4
Technical Data and Scope of Delivery
7
Identification
10
Product Brand and Type Designation
10
Manufacturer
10
Product Description and Technical Data
11
Product Description
11
Oil Mist Detection System
12
Oil Mist Detector VN2020
13
Bracket
17
Header Pipes
17
Engine Wall Screw Connection and Suction Funnel
18
Siphon Blocks
18
Hose Lines
19
Canister Siphon
19
Optional Accessories
20
Remote Monitoring System
20
Safety and Protection Measures
21
Intended Use
21
Foreseeable Misuse
21
Guide to Symbols
22
Installation
23
Safety Precautions before Use
23
Unpacking, Items Included in Delivery
24
Approved Drawing for the Oil Mist Detection System
24
Connecting the Compressed Air Supply
25
Connecting the Electrical Power Supply
26
Mounting Holes on Crankcase
26
Installation of the Oil Mist Detector
27
Installing the Oil Mist Detector with Pre-Assembled Bracket
27
Installing the Oil Mist Detector Without Bracket
27
Installing the Engine Wall Screw Fittings and Suction Funnel
28
Installing the Siphon Block
31
Installing the Canister Siphon
36
Installing the Pipes
38
Installation of the Hose Lines
39
Installing the Electrical Connecting Cable
39
Installing the Remote Indicator (Optional)
43
Starting up for the First Time
45
Setting the Negative Pressure at the Measuring Head
45
Connecting the Power Supply
48
Setting the Sensitivity of the Oil Mist Detector
48
Function Test During Startup
49
Checklist for Startup
50
Operation and Application
51
Display and Alarm Reset
51
Error Diagnosis and Troubleshooting
52
Error Code - All Leds off
53
Error Code 02 - Electronic Module Faulty
53
Error Code 03 - Supply Pressure Measurement Faulty
53
Error Code 04/16 - Measured Value too High/Measured Value too Low
53
Error Code 06 - Supply Voltage Not Within Permissible Range
53
Error Code 07 - Reset Button Faulty
53
Error Code 08 - Electronics Temperature too High (> 75 °C)
53
Error Code 09 - Electronics Temperature too Low (< 0 °C)
53
Error Code 10 - Ambient Temperature too High (> 70 °C)
53
Error Code 11 - Ambient Temperature too Low (< 0 °C)
54
Error Code 12/17 - Internal Memory Checksum Error
54
Error Code 13 - Optical Sensor Dirty - Cleaning Required
54
Error Code 14 - Supply Pressure too Low
54
Maintenance and Repair
55
Maintenance
55
Maintenance Cycles for Reliable Operation
55
Maintenance by the Operator
57
Cleaning the Light Path (4,000 H)
57
Function Test with Smoke Tube
60
Replacing the Filter of the Filter Control Valve
63
Replace Connection Box Seal
64
Inspection of the Oil Mist Detection System (16,000 H)
68
Repair
68
Repair by the Operator
68
Replacing the Measuring Head
68
Replacing the Terminal Box
72
Schaller Automation
72
66440 Blieskastel / Saarland / Germany / Industriering 14 / P.O. Box 1280
72
Replacing the Filter Control Valve
77
Replacing the Connecting Hose
80
Replacing the Seal for the Inspection Cover
81
Replacing the Seal for the Mounting Plate
83
Replacing the Screw Plug
86
Repair by Schaller Automation
87
Taking out of Service and Disassembly
87
Storage
87
Packaging
87
Spare Parts
88
Spare Parts List VN2020
88
Spare Parts List VN2020 Ex
90
Maintenance Kit (4,000/8,000/12,000 Hours)
92
Cleaning Kit
92
Service Kit for VN2020 (16,000 Hours/24 Months)
93
Accessories for VN2020/VN2020 Ex
95
U-Pipe Manometer
95
Differential Pressure Gauge
96
Smoke Test Box
96
Service Box for VN2020
97
List of Figures
99
Contact
103
Change History
104
Schaller Automation Visatron VN2020 Operating Manual (95 pages)
Oil mist detector
Brand:
Schaller Automation
| Category:
Security Sensors
| Size: 5.69 MB
Table of Contents
Table of Contents
3
1 Technical Data and Scope of Delivery
6
2 Identification
9
Product and Type Designation
9
The Manufacturer
9
3 Product Description and Technical Data
10
Product Description
10
4 Oil Mist Detection System
11
Oil Mist Detector VN2020
12
Bracket
16
Header Pipes
16
Engine Wall Connection and Suction Funnel
17
Siphon Blocks
17
Hoses
18
Pipe Siphon
18
Optional Accessories
19
Remote Monitoring Systems
19
5 Safety and Protection Measures
20
Intended Use
20
Foreseeable Misuse
20
Guide of Symbols
21
6 Installation
22
Safety Precautions before Use
22
Unpacking, Items Included in Delivery
23
Approved Drawing for the Oil Mist Detector System
23
Work and Preparations to be Completed by the Customer
23
Establishing the Compressed Air Supply
23
Establishing the Electrical Power Supply
25
Mounting Holes on Crankcase
25
7 Installation of Oil Mist Detector
25
Mounting the Oil Mist Detector with Pre-Mounted Bracket
25
Installing the Oil Mist Detector Without Bracket
26
Mounting of Engine Wall Connections and Suction Funnel
27
Mounting Siphon Block
30
Mounting Pipe Siphon
33
Montage der Rohrleitungen
35
Installation of Hose Lines
36
Installation of Electrical Connecting Cable
36
Montage Remote Indicator (Optional)
40
Initial Comissioning
42
Setting of Negative Pressure on Measuring Head
42
Connecting Power Supply
45
Setting the Sensitivity of the Oil Mist Detector
45
Function Test
46
Checkliste for Comissioning
47
Recommissioning
48
8 Operation and Application
48
Display
48
Error Analyze and Troubleshooting
48
Error Code - All Leds off
50
Error Code 02 - Electronic Module Faulty
50
Error Code 03 - Airflow Sensor Faulty
50
Error Code 04 - Optical Sensor Faulty
50
Error Code 05-07 - Internal Error
50
Error Code 08 - Electronics Temperature too High (> 75 °C)
50
Error Code 09 - Electronics Temperature too Low (< 0 °C)
50
Error Code 10 - Ambient Temperature too High (> 70 °C)
50
Error Code 11 Ambient Temperature too Low (< 0 °C)
50
Error Code 12 - Internal Memory Checksum Error
51
Error Code 13 - Optical Sensor Dirty - Cleaning Required
51
Error Code 14 - Supply Pressure Not Within Permissible Range
51
9 Maintenance and Repair
52
Maintenance
52
Maintenance Cycles for Reliable Operation
52
Maintenance by Operator
54
Maintenance by Schaller Service Partner
54
Cleaning the Light Path (4.000 H)
54
Filter des Druckreglers Austauschen
56
Replace Connection Box Seal
57
Kompletten Ölnebeldetektor Überholen
61
10 Repair
61
Repair by the Operator
61
Replacing the Measuring Head
61
Replacing the Battery
64
Replacing the Terminal Box
69
Replacing the Pressure Regulator
74
Replacing Connecting Hose
76
Replacing Seal of Inspection Cover
77
Replacing Seal for Mounting Plate
79
Replacing the Screw Plus
82
Repair by Schaller Automation
83
Decommissioning and Disassembling
83
11 Storage
83
12 Packaging
83
13 Spare Parts
84
Spare Parts List VN2020
84
Spare Parts List VN2020 Ex
85
Maintenance Kit (4.000 H / 6 Months)
86
Cleaning Kit (4.000 H)
86
Service Kit for VN2020 (16.000 H / 24 Monate)
87
Accessories VN2020 / VN2020 Ex
88
14 List of Figures
89
15 Contact
93
16 Modification Log
94
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