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Santerno Sinus Penta Manuals
Manuals and User Guides for Santerno Sinus Penta. We have
5
Santerno Sinus Penta manuals available for free PDF download: User Manual, Basic User Manual, Assembly Instructions Manual
Santerno Sinus Penta User Manual (486 pages)
5-function, premium drives for AC three-phase induction motors and AC three-phase synchronous motors
Brand:
Santerno
| Category:
Controller
| Size: 13.33 MB
Table of Contents
Revision Index
2
Table of Contents
3
Chapters
3
Figures
8
Tables
9
Scope of this Manual
12
How to Use this Manual
12
Overview
12
Special Applications Dedicated to Sinus Penta Drives
12
Menus and Submenus
13
Alarms and Warnings
15
1 Using the Display/Keypad Unit
16
Overview
16
Menu Tree
17
Figure 1: Menu Tree
18
Navigation
19
Parameter Modification
20
Programming the Root Page
20
Using the MENU Key
21
ESC Key
22
RESET Key (Alarm and Control Board Reset)
23
TX/RX Key (Download/Upload From/To the Keypad)
23
LOC/REM Key (Keypad
24
SAVE/ENTER Key
24
Indicator Leds on the Display/Keypad
25
2 Description of Input and Output Signals
26
3 References and Feedbacks
27
Main Speed/Torque Reference
27
Speed/Torque Limit Reference
27
PID Reference
27
PID Feedback Reference
27
4 Programmable Functions
28
Multimotor
28
Voltage/Frequency Pattern
28
Slip Compensation
28
Speed Searching
28
Controlled Stop in Case of Power Failure (Power Down)
28
DC Braking
28
Motor Thermal Protection
28
Prohibit Speeds
29
Digital PID Regulator
29
Bridge Crane Application
29
Setting Two Alternative Command Sources and Reference Sources
29
Fire Mode
30
5 Programming Examples
31
Overview
31
Programming a Reference
31
Configuring the External Torque Limit
35
Configuring the Feedback from Incremental Encoder
36
Configuring a Reference from Incremental Encoder
37
6 Start-Up Menu
38
Overview
38
7 First Startup
40
IFD" Control Algorithm
40
VTC" Control Algorithm
42
FOC" Control Algorithm
46
8 Measures Menu
50
Overview
50
Motor Measures Menu
51
PID Regulator Menu
56
Digital Inputs Menu
59
Table 3: Coding of Measures M034, M035
60
References Menu
61
Outputs Menu
65
Table 8: Coding of Measure M061
66
Temperature Measures from PT100 Menu
67
Autodiagnostics Menu
68
Data Logger Measures Menu
70
Table 9: Data Logger Connection Status
71
Encoder Measures Menu
72
Digital Input Settings Menu
73
Fault List Menu
74
Table 11: Modbus Base Addresses in the Fault Lists
75
Power off List Menu
76
Table 13: List of the Measures in the Power off List
77
9 Product Menu
78
Overview
78
List of Parameter P263 and Fire Mode Enable Password
78
Table 15: Indexes Corresponding to the Different Models (Sizes) of the Penta Drive
79
Table 17: Fan Control Modes
80
10 Password and User Level Menu
82
Overview
82
List of Parameters P000 to P003
82
11 Display/Keypad Menu
84
Overview
84
Root Page
84
Keypad Page and Local Mode
85
List of Parameters P264 to P269B
86
Table 21: Preset PID Units of Measure
89
Table 22: List of the Programmable Measurements for P268, P268A, P268B, P268C, P268D, P268E
91
12 Ramps Menu
93
Overview
93
Description of the Speed Ramps
93
Figure 4: Example of S Ramps
94
Figure 5: Speed Profile Without Rounding off and with Rounding off 2 (Example)
95
Description of the Torque Ramps
96
Figure 6: Speed Profile with Acceleration Reset - Yes to no (Example)
96
List of Parameters P009 to P033
97
13 Inputs for References Menu
105
Processing Speed/Torque References
105
Figure 7: Speed Reference Computing
106
Figure 8: Torque Reference Computing
107
Scaling Analog Inputs REF, AIN1, AIN2
108
Figure 9: Computing Speed Analog Reference from Terminal Board: AIN1
109
Figure 10: Computing Inputs REF (1) and (2) (Examples)
110
Figure 11: Computing REF Input (Example 3)
111
List of Parameters P050 to P074A
112
14 Multispeed Menu
124
Overview
124
List of Parameters P080 to P100
124
15 Pid Multireferences Menu
127
Overview
127
List of Parameters P080A to P099A
128
16 Multitorque Menu
130
Overview
130
List of Parameters P101 to P103
130
17 Prohibit Speed Menu
131
Overview
131
List of Parameters P105 to P108
132
18 Reference Variation Percent Menu
133
Overview
133
List of Parameters P115 to P121
134
19 Speed Loop and Current Balancing Menu
135
Overview
135
Figure 15: Error Threshold Dual Parameterization Function (Example)
136
List of Parameters P125 to P153
137
20 Foc Regulators Menu
140
Overview
140
List of Parameters P155 to P173
140
21 Vtc Regulators Menu
143
Overview
143
List of Parameters P175H1 to P175W
143
22 Analog and Frequency Outputs Menu
147
Overview
147
Factory-Setting of the Analog Outputs
147
Analog Outputs
147
Figure 16: Typical Structure of the Analog Outputs
148
Frequency Output
149
Variables
150
Operating Mode of Analog and Frequency Outputs
151
Analog Output Programming Examples
152
Figure 18: Curve (Voltage; Speed) Implemented by AO1 (Example 1)
152
Figure 19: Curve (Voltage; Speed) Implemented by AO1 (Example 2)
153
Figure 21: Curve (Voltage; Speed) Implemented by AO1 (Example 4)
154
List of Parameters P176 to P215
155
23 Timers Menu
164
Overview
164
Figure 23: Using Timers (Example)
165
List of Parameters P216 to P229
166
Table 44: Coding of P226: Timers Assigned to Digital Inputs MDI 1÷4
168
24 Pid Parameters Menu
170
Overview
170
PID Regulator Tuning - Method of Ziegler and Nichols
171
Manual Tuning of the PI Regulator
172
Proportional Action (P)
172
Figure 27: Response to the Step Based on the Value of Kp When Ti Is Kept Constant
173
Integral Action (I)
174
Figure 28: Response to the Step When Kp Is too Large
174
Figure 29: Response to the Step Based on the Value of Ti When Kp Is Kept Constant
175
Derivative Action (D)
176
Tuning Actions at Constant Speed
176
Anti-Windup
176
List of Parameters P236 to P260
177
Figure 31: PID Sleep and Wake-Up Mode When P237A Is Set to 1
179
25 Pid2 Parameters Menu
185
Overview
185
List of Parameters P436 to P460
186
26 Digital Outputs Menu
187
Overview
187
Factory Settings
187
Structure of the Digital Outputs
187
Table 47: Digital Output Mode
188
Table 48: List of the Selectable Digital Inputs and Analog Outputs
189
Table 49: Test Functions
192
Programmable Operating Modes (Diagrams)
195
Figure 34: ANALOG Mode
196
Figure 36: General Structure of the Parameterization of a Digital Output
197
Examples
198
Figure 37: Digital Output for Speed Thresholds (Example)
199
Figure 38: Electromechanical Brake Command (Example)
200
Table 54: MDO Parameterization for the PWM Function
201
Table 55: MDO Parameterization for the Ready State of a PLC Supervisor
202
List of Parameters P270 to P305
203
27 Auxiliary Digital Outputs Menu
217
Overview
217
List of Parameters P306 to P317
217
28 Measure Control from Pt100
221
Overview
221
List of Parameters P318 to P325
221
29 Fieldbus Parameters Menu
224
Overview
224
List of Parameters P330 to P331
224
Table 60: List of the Programmable Measurements in P330 ÷ P331
225
30 Virtual Digital Outputs (Mpl) Menu
226
Overview
226
Factory Setting
226
Structure of the Virtual Digital Outputs
226
Table 61: Virtual Digital Output Modes
227
Table 62: Test Functions
228
Operating Diagram of the Virtual Digital Outputs
232
Table 63: MPL Parameterization for Dry Run Detection
233
Table 64: MPL Parameterization for Pipe Fill Function
235
List of Parameters P350 to P385
236
31 Inputs for References from Optional Board
250
Scaling Analog Inputs XAIN4, XAIN5
250
List of Parameters P390 to P399
251
32 Autotune Menu
255
Overview
255
Motor Autotune and Adjusting Loops
255
Table 68: Programmable "Motor Tune" Functions
256
Checking the Encoder Operation
257
List of Inputs I073 - I074
258
33 Carrier Frequency Menu
259
Overview
259
Carrier Frequency Setting
259
Example
259
Maximum Programmable Speed Value
260
Table 70: Maximum Value of the Output Frequency Depending on the Penta Model
260
List of Parameters C001 to C004
261
34 Motor Configuration Menu
263
Overview
263
Electrical Specifications of the Connected Motor
264
Motor Ratings
264
Parameters of the Equivalent Circuit of the Asynchronous Machine
265
V/F Pattern (IFD Only)
266
Figure 43: Types of Programmable V/F Curves
266
Example 1 - V/F Pattern Parameterization
267
Table 76: IFD Control Parameters for the Connected Motors
267
Example 2 - V/F Pattern Parameterization
268
Slip Compensation (IFD Only)
268
Table 77: Parameters Setting Slip Compensation (IFD Control)
268
Torque Control (VTC and FOC Only)
269
Torque Follower Mode (VTC and FOC Only)
270
Field Weakening (VTC and FOC Only)
271
Figure 44: Comparing the Static Field Weakening to the Automatic Field Weakening
272
List of Parameters C008 to C128
274
Table 79: Equivalence between AC Mains Range and DC Range
276
Table 80: Word Bits for Address 1012, (1055, 1098)
279
Tables Including the Parameters Depending on the Drive Size
289
Voltage Class 2T/4T
289
Table 82: Parameters Depending on the Drive Size and Model - Class 2T/4T / 2
291
Table 83: Parameters Depending on the Drive Size and Model - Class 2T/4T / 3
293
Table 84: Parameters Depending on the Drive Size and Model - Class 2T/4T /4
295
Voltage Class 5T/6T
297
Table 85: Parameters Depending on the Drive Size and Model - Class 5T/6T / 1
297
Table 86: Parameters Depending on the Drive Size and Model - Class 5T/6T / 2
298
Table 87: Parameters Depending on the Drive Size and Model - Class 5T/6T / 3
299
Table 88: Parameters Depending on the Drive Size and Model - Class 5T/6T / 4
300
35 Limits Menu
301
Overview
301
Figure 47: Current Limit Reduction Based on Carrier Frequency: Models with Ipeak Functionality
302
List of Parameters C043 to C135
303
36 Control Method Menu
306
Overview
306
Command Sources
307
Table 91: Remote Command Inputs from Serial Link
308
Speed/Torque REFERENCE Sources
309
Table 92: Enable Conditions of the Reference Sources
309
Table 93: Reference Inputs from Serial Link
310
Alternative Command and Reference Sources
311
Torque Limit Source
312
Remote/Local Mode
312
How to Manage the Reference Sources
313
List of Parameters C140 to C148
315
37 Digital Inputs Menu
318
Overview
318
Table 95: Unprogrammable Functions
319
Start
320
ENABLE (Terminals 15:MDI2 and S)
321
Figure 52: the ENABLE Function
322
RESET (Terminal 16:MDI3)
324
Factory-Setting of the Digital Inputs
325
List of Parameters C149 to C188C and I006
326
Figure 53: Controlling Run and Direction When the STOP Input Is Not Programmed
330
Figure 54: Controlling Run and Direction When the STOP Input Is Programmed
331
Table 99: Address 1154 Bits
333
Table 100: Multispeed Selection
334
Table 102: Multiramp Selection
337
Table 104: Motor Selection
341
Table 105: Selection of the Speed Reference Variation
342
Table 107: Multitorque Selection
348
Table 109: Selection of PID Multireferences
349
38 Encoder/Frequency Inputs Menu
350
Overview
350
When ES836 Is NOT Used
350
When Using ES836 or ES913 Optional Board
351
When Using Two Encoders
352
Figure 55: Using Two Encoders (Example)
352
List of Parameters C189 to C199
354
Table 111: Coding of C189
355
Table 112: Coding of C199
357
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Santerno Sinus Penta User Manual (418 pages)
MULTIFUNCTION AC DRIVE
Brand:
Santerno
| Category:
DC Drives
| Size: 18.94 MB
Table of Contents
Revision Index
2
Santerno User Manuals Mentioned in this Installation Guide
2
Table of Contents
3
Index of Figures
10
General Description
15
Feature List
16
Special Applications Available on Sinus Penta
17
Safety Statements
18
Installing and Operating the Equipment
18
Permanent Magnet Motors
20
Equipment Description and Installation
21
Products Covered in this Manual
21
Delivery Check
22
Nameplate
23
Transport and Handling
25
Unpacking
25
Installing the Equipment
27
Environmental Requirements for the Equipment Installation, Storage and Transport
27
Air Cooling
29
Scheduled Maintenance
32
Air Filters
32
Heat Sink and Ambient Temperature Check
34
Control Board
34
Cleaning the Heat Sink
34
Cooling Fans
34
Replacing the Cooling Fans
34
Capacitors
34
Capacitor Reforming
34
Replacing a Capacitor
34
Bypass Contactor
35
Replacing the Bypass Contactor
35
Size, Weight, Dissipated Power, Noise Level
36
IP20 and IP00 STAND-ALONE Models (S05-S60) Class 2T
36
IP20 and IP00 STAND-ALONE Models (S05-S60) Class 4T
37
IP20 and IP00 STAND-ALONE Models (S12-S52) Class 5T-6T
38
Modular IP00 STAND-ALONE Models (S64-S90)
39
IP54 STAND-ALONE Models (S05-S30) Class 2T
44
IP54 STAND-ALONE Models (S05-S30) Class 4T
45
IP54 STAND-ALONE Models (S12-S32) Class 5T-6T
46
IP54 BOX Models (S05-S20) Class 2T
47
IP54 BOX Models (S05-S20) Class 4T
48
IP24 and IP54 Cabinet Models (S15-S90)
49
Standard Mounting and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S60)
51
Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S52)
53
Sinus Penta S05
53
Sinus Penta S12
54
Sinus Penta S14
55
Sinus Penta S15-S20-S30
56
Sinus Penta S22-S32
57
Sinus Penta S41-S42-S51-S52
59
Standard Mounting and Piercing Templates (IP00 Modular Models S64-S90)
61
Installation and Lay-Out of the Connections of a Modular Inverter (S65)
63
Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05-S32)
64
Power Connections
65
Wiring Diagram for Inverters S05-S60
67
Wiring Diagram for Modular Inverters S64-S90
69
External Connections for Modular Inverters S65 and S70
69
External Connections for Modular Inverters S64
70
External Connections for Modular Inverters S74, S75 and S80
71
External Connections for Modular Inverters S84 and S90
71
12-Pulse Connection for Modular Inverters
71
Internal Connections for Modular Inverters S65 and S70
73
Internal Connections for Modular Inverters S64
80
Internal Connections for Modular Inverters S74, S75 and S80
84
Internal Connections for Modular Inverters S84 and S90
84
Power Terminals for S05-S52
85
Power Terminals Modified for a DC Inductor
88
Connection Bars for S60 Inverters
89
Connection Bars for Modular Inverters S64-S70
90
Connection Bars for Modular Inverters S74-S80
91
Connection Bars for Modular Inverters S84-S90
92
Auxiliary Power Supply Terminals
93
Cross-Sections of the Power Cables and Sizes of the Protective Devices
93
Voltage Class
94
UL-Approved Fuses - 2T Voltage Class
95
UL-Approved Surge Protective Devices (Spds) - 2T Voltage Class
96
Voltage Class
97
UL-Approved Fuses - 4T Voltage Class
100
And 6T Voltage Classes
101
UL-Approved Fuses - 5T and 6T Voltage Classes
103
Inverter and Motor Ground Connection
104
Control Terminals
105
Main Features
105
Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models
107
Gaining Access to Control Terminals and Power Terminals in IP54 Models
108
Grounding Shielded Cable Braiding
109
Control Board Signals and Programming
110
Display and Indicator Leds
111
DIP-Switches
114
Configuration Jumpers
116
Digital Inputs (Terminals 14 to 21)
117
START (Terminal 14)
117
ENABLE (Terminal 15)
118
RESET (Terminal 16)
118
Connecting the Encoder and Frequency Input (Terminals 19 to 21)
119
Technical Sheet for Digital Inputs
120
Analog Inputs (Terminals 1 to 9)
121
REF Single-Ended Reference Input (Terminal 2)
122
Differential Auxiliary Inputs (Terminals 5-8)
123
Motor Thermal Protection Input (PTC, Terminals 7-8)
125
Technical Sheet for Analog Inputs
127
Digital Outputs (Terminals 24 to 34)
128
Push-Pull Output MDO1 and Wiring Diagrams (Terminals 24 to 26)
128
Open-Collector MDO2 Output and Wiring Diagrams (Terminals 27-28)
130
Relay Outputs (Terminals 29
131
Technical Sheet for Digital Outputs
132
Analog Outputs (Terminals 10 to 13)
133
Technical Sheet for Analog Outputs
133
Operating and Remoting the Keypad
134
Indicator Leds on the Display/Keypad
134
Function Keys
135
Setting the Operating Mode
136
Adjusting the Display Contrast
136
Adjusting the Display Contrast, Back-Light and Buzzer
136
Remoting the Display/Keypad
137
Using the Display/Keypad for Parameter Transfer
140
Serial Communications
141
General Features
141
Direct Connection
142
Multidrop Network Connection
142
Connection
142
Line Terminators
144
How to Use Isolated Serial Board ES822 (Optional)
145
The Software
145
Serial Communication Ratings
145
Auxiliary Power Supply
146
Start up
147
IFD" Motor Control
148
VTC" Motor Control
150
FOC" Motor Control
152
SYN" Motor Control
155
Technical Specifications
156
Choosing the Product
158
LIGHT Applications: Overload up to 120% (60/120S) or up to 144% (3S)
161
Technical Sheet for 2T and 4T Voltage Classes
161
Technical Sheet for 5T and 6T Voltage Classes
163
STANDARD Applications: Overload up to 140% (60/120S) or up to 168% (3S)
164
Technical Sheet for 2T and 4T Voltage Classes
164
Technical Sheet for 5T and 6T Voltage Classes
166
HEAVY Applications: Overload up to 175% (60/120S) or up to 210% (3S)
167
Technical Sheet for 2T and 4T Voltage Classes
167
Technical Sheet for 5T and 6T Voltage Classes
169
STRONG Applications: Overload up to 200% (60/120S) or up to 240% (3S)
170
Technical Sheet for 2T and 4T Voltage Classes
170
Carrier Frequency Setting
173
IP20 and IP00 Models - Class 2T-4T
173
IP20 and IP00 Models - Class 5T-6T
175
IP54 Models - Class 2T-4T
176
IP54 Models - Class 5T-6T
177
Operating Temperatures Based on Application Category
178
Accessories
181
Resistive Braking
181
Braking Resistors
182
Applications with DUTY CYCLE 10% - Class 2T
182
Applications with DUTY CYCLE 20% - Class 2T
183
Applications with DUTY CYCLE 50% - Class 2T
184
Applications with DUTY CYCLE 10% - Class 4T
185
Applications with DUTY CYCLE 20% - Class 4T
186
Applications with DUTY CYCLE 50% - Class 4T
187
Applications with DUTY CYCLE 10% - Class 5T
188
Applications with DUTY CYCLE 20% - Class 5T
189
Applications with DUTY CYCLE 50% - Class 5T
190
Applications with DUTY CYCLE 10% - Class 6T
191
Applications with DUTY CYCLE 20% - Class 6T
192
Applications with DUTY CYCLE 50% - Class 6T
193
Braking Unit (BU200) for S60
194
Delivery Check
194
Nameplate for BU200
195
Operation
196
Configuration Jumpers
196
Adjusting Trimmers
197
Indicator Leds
198
Ratings
198
Installing the Braking Unit
199
Environmental Requirements for the Braking Unit Installation, Storage and Transport
199
Cooling System and Dissipated Power
199
Mounting
200
Lay-Out of Power Terminals and Signal Terminals
201
Wiring
202
Master - Slave Connection
203
Braking Resistors for BU200 2T
204
Applications with DUTY CYCLE 10% - Class 2T
204
Applications with DUTY CYCLE 20% - Class 2T
205
Applications with DUTY CYCLE 50% - Class 2T
205
Braking Resistors for BU200 4T
206
Applications with DUTY CYCLE 10% - Class 4T
206
Applications with DUTY CYCLE 20% - Class 4T
207
Applications with DUTY CYCLE 50% - Class 4T
207
Braking Units for S41-S51 (BU700 2T-4T) and S42-S52 (BU600 5T-6T)
208
Delivery Check
208
Nameplate for BU600
208
Operating Mode
209
Specifications
211
Installing the Braking Unit
211
Environmental Requirements for the Braking Unit Installation, Storage and Transport
211
Mounting the Braking Unit
212
Lay-Out of Power Terminals and Signal Terminals
213
Wiring Diagram
216
Braking Resistors for BU700 2T-4T
217
Applications with DUTY CYCLE 10% - Class 2T
217
Applications with DUTY CYCLE 20% - Class 2T
217
Applications with DUTY CYCLE 50% - Class 2T
218
Applications with DUTY CYCLE 10% - Class 4T
218
Applications with DUTY CYCLE 20% - Class 4T
219
Applications with DUTY CYCLE 50% - Class 4T
219
Braking Resistors for BU600 5T-6T
220
Applications with DUTY CYCLE 10% - Class 5T
220
Applications with DUTY CYCLE 20% - Class 5T
220
Applications with DUTY CYCLE 50% - Class 5T
221
Applications with DUTY CYCLE 10% - Class 6T
221
Applications with DUTY CYCLE 20% - Class 6T
222
Applications with DUTY CYCLE 50% - Class 6T
222
Braking Unit BU1440 for Modular Inverters
223
Delivery Check
223
Nameplate for BU1440
223
Operation
224
Ratings
224
Installing the Braking Unit
224
Environmental Requirements for the Braking Unit Installation, Storage and Transport
224
Mounting the Braking Unit
225
Wiring Diagram
226
Braking Resistors for BU1440 4T
231
Applications with DUTY CYCLE 10% - Class 4T
231
Applications with DUTY CYCLE 20% - Class 4T
232
Applications with DUTY CYCLE 50% - Class 4T
232
Braking Resistors for BU1440 5T-6T
233
Applications with DUTY CYCLE 10% - Class 5T
233
Applications with DUTY CYCLE 20% - Class 5T
234
Applications with DUTY CYCLE 50% - Class 5T
234
Applications with DUTY CYCLE 10% - Class 6T
235
Applications with DUTY CYCLE 20% - Class 6T
235
Applications with DUTY CYCLE 50% - Class 6T
236
Available Braking Resistors
237
Models (IP55)
237
1300W Models (IP33)
238
IP55 Models from 1100W to 2200W
239
IP20 Models from 4Kw-8Kw-12Kw
241
IP23 Boxes from 4Kw to 64Kw
243
Keypad Remoting Kits
248
Remoting the Keypad on the Cabinet
248
Remoting a Keypad Controlling Multiple Inverters
248
Kit Component Parts
248
Operating Conditions
249
Connecting the Keypad
249
The Communications Protocol
250
Connection
251
Inductors
252
Input Inductors
252
Output Inductors (DU/DT Filters)
255
Applying the Inductor to the Inverter
256
Class 2T - AC and DC Inductors
256
Class 4T - AC and DC Inductors
257
Class 5T-6T - AC and DC Inductors
258
Inductance Ratings
260
Class 2T-4T - AC 3-Phase Inductors
260
Class 5T-6T - AC 3-Phase Inductors
260
Class 2T-4T - DC Inductors
262
Class 5T-6T - DC Inductors
262
Class 2T, 4T, 5T, 6T - 3-Phase DU/DT Inductors
264
Class 2T - 3-Phase AC Inductors in IP54 Cabinet
265
Class 4T - 3-Phase AC Inductors in IP54 Cabinet
266
Class 5T-6T - 3-Phase AC Inductors in IP54 Cabinet
267
Output Single-Phase Inductors for Modular Inverters S75, S80, S90
269
AC Single-Phase Inductors - Class 4T-5T-6T
269
Sinusoidal Filters
270
ES836/2 Encoder Board (Slot A)
271
Identification Data
271
Environmental Requirements
271
Electrical Specifications
272
Installing ES836/2 Encoder Board on the Inverter (Slot A)
273
Terminals in Encoder Board
274
Configuration DIP-Switches
274
Jumper Selecting the Type of Encoder Supply
275
Adjusting Trimmer
276
Encoder Wiring and Configuration
276
Wiring the Encoder Cable
281
ES913 Line Driver Encoder Board (Slot A)
282
Identification Data
282
Environmental Requirements
282
Electrical Specifications
283
Installing the Line Driver Board on the Inverter (Slot A)
284
Terminals in the Line Driver Encoder Board
285
Configuration DIP-Switches
285
Encoder Supply Selection Jumper
286
Adjusting Trimmer
287
ES822 Isolated Serial Board (Slot B)
288
Identification Data
288
Environmental Requirements
288
Electrical Features
289
Installing ES822 Board on the Inverter (Slot B)
290
Setting ES822 Board
291
Jumper for RS232/RS485 Selection
291
DIP-Switch for RS485 Terminator
292
Optional Boards for Fieldbus (Slot B)
293
Identification Data
294
Installing the Fieldbus Board on the Inverter (Slot B)
294
Fieldbus PROFIBUS-DP Board
297
Profibus® Fieldbus Connector
298
Configuration of the Profibus-DP Communications Board
298
Profidrive Fieldbus Board
301
Devicenet Fieldbus Board
301
Devicenet ® Fieldbus Terminals
302
Board Configuration
302
Canopen Fieldbus Board
305
Canopen ® Fieldbus Connector
306
Board Configuration
306
Connection to the Fieldbus
307
Ethernet Board
308
Ethernet Connector
309
Connection to the Network
309
Board Configuration
311
Status Leds
316
Leds for Fieldbus Interface CPU Diagnostics
316
Leds for PROFIBUS-DP ® Board Diagnostics
317
Leds for Devicenet Board Diagnostics
317
Leds for Canopen Board Diagnostics
318
Leds for Ethernet Board Diagnostics
318
Environmental Requirements Common to All Boards
318
ES919 Communications Board (Slot B)
319
Identification Data
319
Santerno Sinus Penta User Manual (186 pages)
Brand:
Santerno
| Category:
Power Supply
| Size: 10.93 MB
Table of Contents
Revision Index
2
Santerno User Manuals Mentioned in this Guide
2
Table of Contents
3
1 General Description
8
Figure 1: All Sinus Penta Models
8
Feature List
9
Special Applications Available for the Sinus Penta
10
2 Safety Statements
11
Installing and Operating the Equipment
11
Permanent Magnet Motors
14
3 Equipment Description and Installation
15
Products Covered in this Manual
15
Delivery Check
16
Figure 2: Packaging of the Sinus Penta
16
Figure 3: Example of a Nameplate Affixed on the Drive Metal Enclosure
17
Figure 4: Example of a Nameplate
17
Nameplate
17
Figure 5: Lifting the Packing from Underneath
19
Figure 6: How to Open the Packing
19
Transport and Handling
19
Unpacking
19
Figure 7: "This Side Up" Pictogram
20
Figure 8: the Sinus Penta Is Unpacked
20
Figure 9: Sinus Penta Packing Box with the Internal Protective Elements
20
Installing the Equipment
21
Environmental Requirements for the Equipment Installation, Storage and Transport
21
Air Cooling
22
STAND-ALONE Models - IP20 and IP00 (S05-S60P)
22
STAND-ALONE Models - IP54 (S05-S32)
23
Figure 10: Clearance to be Observed between Two Inverters
23
STAND-ALONE Modular Inverters - IP00 (S64-S90)
24
Dimensioning the Cooling System
24
Figure 11: Clearance to Allow When Installing the Inverter/Power Supply Unit Modules
24
Inverter Scheduled Maintenance
26
Air Filters
26
Heat Sink and Ambient Temperature Check
28
Control Board
28
Cleaning the Heat Sink
28
Cooling Fans
28
Replacing the Cooling Fans
28
Capacitors
28
Capacitor Reforming
28
Replacing a Capacitor
28
Bypass Contactor
29
Replacing the Bypass Contactor
29
Size, Weight, Efficiency, Noise Level
29
IP20 and IP00 STAND-ALONE Models (S05-S60) Class 2T
30
IP20 and IP00 STAND-ALONE Models (S05-S60P) Class 4T
31
IP20 and IP00 STAND-ALONE Models (S12-S52) Class 5T-6T
32
Modular IP00 STAND-ALONE Models (S64-S90)
33
IP54 STAND-ALONE Models (S05-S30) Class 2T
38
IP54 STAND-ALONE Models (S05-S30) Class 4T
39
IP54 STAND-ALONE Models (S12-S32) Class 5T-6T
40
IP54 BOX Models (S05-S20) Class 2T
41
IP54 BOX Models (S05-S20) Class 4T
42
IP42 and IP54 Cabinet Models (S15-S90)
43
Standard Mounting and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S60P)
45
Figure 12: Piercing Template for STAND-ALONE Models from S05 to S52 Included
45
Figure 13: Piercing Template for Models S60 and S60P
46
Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05-S52)
47
Sinus Penta S05
47
Figure 14: Fittings for Through-Panel Assembly for Sinus Penta S05
47
Sinus Penta S12
48
Figure 15: Piercing Templates for Through-Panel Assembly for Sinus Penta S05
48
Figure 16: Fittings for Through-Panel Assembly for Sinus Penta S12
48
Sinus Penta S14
49
Figure 17: Piercing Template for Through-Panel Assembly for Sinus Penta S12
49
Figure 18: Fittings for Through-Panel Assembly for Sinus Penta S14
49
Sinus Penta S15-S20-S30
50
Figure 19: Piercing Template for Through-Panel Assembly for Sinus Penta S14
50
Sinus Penta S22-S32
51
Figure 20: Through-Panel Assembly and Piercing Template for Sinus Penta S15, S20 and S30
51
Figure 21: Fittings for Through-Panel Assembly for Sinus Penta S22 and S32
51
Figure 22: Piercing Template for Through-Panel Assembly for Sinus Penta S22 and S32
52
Sinus Penta S41-S42-S51-S52
53
Figure 23: Mechanical Parts for the Through-Panel Assembly for Sinus Penta S41, S42, S51 and S52
53
Figure 24: Piercing Templates for the Through-Panel Assembly for Sinus Penta S41, S42, S51 and S52
54
Standard Mounting and Piercing Templates (IP00 Modular Models S64-S90)
55
Figure 25: Piercing Templates for Modular Units
56
Figure 26: Piercing Templates for Control Unit (Stand-Alone Model)
56
Figure 27: Installation Example for Sinus Penta S65 (in Cabinet)
57
Installation and Lay-Out of the Connections of a Modular Inverter (S65)
57
Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05-S32)
58
Figure 28: Piercing Template for IP54 Inverter
58
Power Connections
59
Wiring Diagram for Inverters S05-S60P
61
Figure 29: Wiring Diagram
61
Wiring Diagram for Modular Inverters S64-S90
63
External Connections for Modular Inverters S65 and S70
63
Figure 30: External Connections for Modular Inverters S65-S70
63
External Connections for Modular Inverters S64
64
Figure 31: External Connections for Modular Inverters S64
64
External Connections for Modular Inverters S74, S75 and S80
65
External Connections for Modular Inverters S84 and S90
65
Internal Connections for Modular Inverters S65 and S70
65
Figure 32: Single Optical Fibre Connector
65
Figure 33: Double Optical Fibre Connector
66
Figure 34: Internal Wiring for Sinus Penta S65-S70
68
Figure 35: ES840 Supply Board
69
Figure 36: ES841 Inverter Module Gate Unit Board
69
Figure 37: ES843 Bus-Bar Voltage Acquisition Board
70
Figure 38: Position of the Fastening Screws in the Terminal Board Cover and the Control Unit
70
Figure 39: ES842 Control Unit
71
Internal Connections for Modular Inverters S64
72
Figure 40: Single Optical-Fibre Connector
72
Figure 41: Double Optical-Fibre Connector
73
Figure 42: Internal Wiring for Inverters S64
75
Internal Connections for Modular Inverters S74, S75 and S80
76
Internal Connections for Modular Inverters S84 and S90
76
12-Pulse Connection for Modular Inverters
76
Figure 43: Amplitude of Current Harmonics in 6-Pulse Configuration
76
Figure 44: Amplitude of Current Harmonics in 12-Pulse Configuration
76
Figure 45: Layout of 12-Pulse Connection for Inverters S41..S52
77
Figure 46: Layout of a 12-Pulse Connection for Modular Inverters
77
Power Terminals for S05-S52
79
Figure 47: Connection Bars in S41-S42-S51-S52
81
Power Terminals Modified for a DC Inductor
82
Connection Bars for S60P Inverters
83
Figure 48: S60 and S60P Connection Bars
83
Connection Bars for Modular Inverters S64-S70
84
Figure 49: Connection Bars for S64-S70
84
Connection Bars for Modular Inverters S74-S80
85
Figure 50: Connection Bars for S74-S80
85
Connection Bars for Modular Inverters S84-S90
86
Figure 51: Connection Bars for S84-S90
86
Auxiliary Power Supply Terminals
87
Cross-Sections of the Power Cables and Sizes of the Protective Devices
87
Voltage Class
88
UL-Approved Fuses - 2T Voltage Class
89
UL-Approved Surge Protective Devices (Spds) - 2T Voltage Class
90
Voltage Class
91
UL-Approved Fuses - 4T Voltage Class
94
And 6T Voltage Classes
95
UL-Approved Fuses - 5T and 6T Voltage Classes
97
Inverter and Motor Ground Connection
98
Control Terminals
99
Figure 52: Control Terminals
99
Main Features
100
Figure 53: Tightening a Screened Signal Cable
102
Gaining Access to Control Terminals and Power Terminals
103
IP20 and IP00 Models
103
Figure 54: Gaining Access to the Control Terminals
103
IP54 Models
104
Figure 55: Gaining Access to Terminal Boards in Models IP54
104
Control Board Signals and Programming
105
Figure 56: Control Board: Signals and Programming
105
Display and Indicator Leds
106
Figure 57: Control Board Leds
106
DIP-Switches
110
Figure 58: Gaining Access to DIP-Switches SW1 and SW2
110
Figure 59: Gaining Access to DIP-Switch SW3 and Connector RS485 (Sinus Penta S05 to S22)
110
Figure 60: Position of DIP-Switch SW3 and Connector RS485 (Sinus Penta S30 to S60P)
111
Configuration Jumpers
112
Digital Inputs (Terminals 14
113
START (Terminal 14)
113
Figure 61: PNP Command (Active to +24V)
113
ENABLE-A (Terminal 15) and ENABLE-B (Terminal S)
114
RESET (Terminal 16)
114
Figure 62: Power Section PWM Enable Circuit
114
Connecting the Encoder and Frequency Input (Terminals 19 to 21)
115
Figure 63: Connecting an Incremental Encoder
115
Technical Sheet for Digital Inputs
116
Figure 64: Signal Sent from a Push-Pull, +24V Output
116
Analog Inputs (Terminals 1 to 9)
117
REF Single-Ended Reference Input (Terminal 2)
118
Figure 65: Potentiometer Linked to the REF Input
118
Differential Auxiliary Inputs (Terminals 5-8)
119
Figure 66: Wiring of a PLC Analog Output, Axis Control Board, Etc
119
Figure 67: Wiring of Unipolar Remote Potentiometer 0 ÷ REF Max
120
Figure 68: 4 ÷ 20 Ma Sensor Wiring
120
Motor Thermal Protection Input (PTC, Terminals 7-8)
121
Figure 69: Standard Pattern of the Thermistor Resistor for the Motor Thermal Protection
121
Technical Sheet for Analog Inputs
122
Digital Outputs (Terminals 24 to 34)
123
Push-Pull Output MDO1 and Wiring Diagrams (Terminals 24 to 26)
123
Figure 70: MDO1 Output Wiring as PNP for Relay Control with Internal Power Supply
123
Figure 71: MDO1 Output Wiring as PNP for Relay Control with External Power Supply
123
Figure 72: MDO1 Output Wiring as NPN for Relay Control with Internal Power Supply
124
Figure 73: MDO1 Output Wiring as NPN for Relay Control with External Power Supply
124
Figure 74: Cascade Connection: FOUT Frequency Output → FINA or FINB Frequency Input
125
Open-Collector MDO2 Output and Wiring Diagrams (Terminals 27-28)
126
Figure 75: MDO2 Output Wiring as PNP for Relay Control with Internal Power Supply
126
Figure 76: MDO2 Output Wiring as PNP for Relay Control with External Power Supply
126
Figure 77: MDO2 Output Wiring as NPN for Relay Control with Internal Power Supply
127
Figure 78: MDO2 Output Wiring as NPN for Relay Control with External Power Supply
127
Relay Outputs (Terminals 29
128
Technical Sheet for Digital Outputs
129
Analog Outputs (Terminals 10 to 13)
130
Technical Sheet for Analog Outputs
130
Operating and Remoting the Keypad
131
Indicator Leds on the Display/Keypad
131
Figure 79: Display/Keypad
131
Function Keys
132
Setting the Operating Mode
133
Adjusting the Display Contrast
133
Adjusting the Display Contrast, Back-Light and Buzzer
133
Remoting the Display/Keypad
134
Figure 80: Removing the Display/Keypad Module
135
Figure 81: Front/Rear View of the Display/Keypad and Its Shell
136
Using the Display/Keypad for Parameter Transfer
137
Serial Communications
138
General Features
138
Figure 82: Example of Multidrop and Direct Connection
138
Direct Connection
139
Multidrop Network Connection
139
Connection
139
Figure 83: Pin Lay-Out of Serial Link 1 Connector
140
Figure 84: Recommended Wiring Diagram for "2-Wire" MODBUS Connection
140
Line Terminators
141
How to Use Isolated Serial Board ES822 (Optional)
142
The Software
142
Serial Communications Ratings
142
Auxiliary Power Supply
143
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Santerno Sinus Penta Basic User Manual (97 pages)
MULTIFUNCTION AC DRIVE
Brand:
Santerno
| Category:
Controller
| Size: 3.72 MB
Table of Contents
English
6
Startup
3
1 Table of Contents
6
Chapters
6
Figures
7
Tables
7
How to Use this Manual
8
Overview
8
2 Hardware Description and Installation
9
Caution Statements
9
Delivery Check
11
Nameplate
12
Installing the Equipment
12
Environmental Requirements for the Equipment Installation, Storage and Transport
13
Dimensions, Weight and Dissipated Power for Stand-Alone Models
14
IP20 and IP00 STAND-ALONE Models (S05-S60) 2T Class
14
IP20 and IP00 STAND-ALONE Models (S05-S60) 4T Class
15
IP20 and IP00 STAND-ALONE Models (S12-S52) 5T and 6T Class
16
Modular IP00 STAND-ALONE Models (S64-S90)
17
Power Terminals / Bars
20
Figure 2: Connection Bars in S41-S42-S51-S52
22
Connection Bars for S60 Inverters
23
Figure 3: S60 Connection Bars
23
Connection Bars for Modular Inverters S64-S70
24
Figure 4: Connection Bars for S64-S70
24
Connection Bars for Modular Inverters S74-S80
25
Figure 5: Connection Bars for S74-S80
25
Connection Bars for Modular Inverters S84-S90
26
Figure 6: Connection Bars for S84-S90
26
Lay-Out of the Auxiliary Power Supply Terminals
27
Cross-Sections of the Power Cables and Sizes of the Safety Devices
27
Voltage Class
29
And 6T Voltage Classes
32
Inverter and Motor Earth Connection
34
3 Using the Display/Keypad
35
Overview
35
Menu Tree
35
Navigation
36
Function Keys
37
Indicator Leds in the Display/Keypad
38
4 Wiring
39
Wiring Diagram
39
5 Alarms and Warnings
41
What Happens When a Protective Device Trips
41
What to Do When an Alarm Trips
42
Alarm Code List
43
Table 1: Alarm Code List
46
Warnings
47
Table 2: Warning List
48
State List
49
Santerno Sinus Penta Assembly Instructions Manual (47 pages)
MODULAR
Brand:
Santerno
| Category:
Inverter
| Size: 3.41 MB
Table of Contents
Table of Contents
2
0. Table of Contents
3
Index of Figures
3
1 Overview
4
2 Wiring Diagram for Modular Inverters S74-S80
7
External Wiring for Modular Inverters S75 and S80
7
External Wiring for Modular Inverters S74
11
Optical Fibre Connections
17
Internal Wiring for Modular Inverters S74
24
Internal Wiring for S74
29
Optical Fibre Connections
32
Internal Wiring for the Dual Configuration of the Braking Units
32
Board Configuration by Use
39
Configuration for ES840/1
39
Indicator Leds in the ES887 Board
41
3 Wiring Accessories
42
4 Reactors
45
Three-Phase Input Reactors for Modular Inverters S75 and S80
45
6T Class - AC Line Reactors
45
Single-Phase Output Reactors for Modular Inverters S75 and S80
47
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