Page 1 • Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non- original spare-parts. • Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice. If printing errors or similar are detected, the corrections will be included in the new releases of the manual.
Page 2: Revision Index
- 15Q0102B00 Sinus Penta - Guide to the Regenerative Application - 15Q0102B10 Sinus Penta - Guide to the Multipump Application - 15Q0102B200 Sinus Penta - Guide to the Synchronous Motor Application - 15P0101B1 Sinus Penta - Assembly Instructions for Modular Inverters...
Page 3: Table Of Contents
INSTALLATION GUIDE SINUS PENTA 0. TABLE OF CONTENTS REVISION INDEX .............................. 2 SANTERNO USER MANUALS MENTIONED IN THIS INSTALLATION GUIDE ..........2 TABLE OF CONTENTS ..........................3 0.1. Index of Figures ..........................10 GENERAL DESCRIPTION ........................15 1.1. Feature List ............................ 16 1.2.
Page 4 INSTALLATION GUIDE SINUS PENTA 3.4. Power Connections ........................65 3.4.1. Wiring Diagram for inverters S05–S60 .................. 67 3.4.2. Wiring Diagram for Modular Inverters S64–S90 ..............69 3.4.2.1. External Connections for Modular Inverters S65 and S70 ..........69 3.4.2.2. External Connections for Modular Inverters S64 .............. 70 3.4.2.3.
Page 5 INSTALLATION GUIDE SINUS PENTA 3.6.3.2. Adjusting the Display Contrast, Back-light and Buzzer ........... 136 3.6.4. Remoting the Display/Keypad ..................... 137 3.6.5. Using the Display/Keypad for Parameter Transfer .............. 140 3.7. Serial Communications ........................ 141 3.7.1. General Features ......................... 141 3.7.2.
Page 6 INSTALLATION GUIDE SINUS PENTA 6.2.3. Ratings ..........................198 6.2.4. Installing the Braking Unit ....................199 6.2.4.1. Environmental Requirements for the Braking Unit Installation, Storage and Transport . 199 6.2.4.2. Cooling System and Dissipated Power ................199 6.2.4.3. Mounting .......................... 200 6.2.4.4.
Page 7 INSTALLATION GUIDE SINUS PENTA 6.4.7. Available Braking Resistors ....................237 6.4.7.1. 350W Models (IP55)......................237 6.4.7.2. 1300W Models (IP33)...................... 238 6.4.7.3. IP55 Models from 1100W to 2200W ................239 6.4.7.4. IP20 Models from 4kW-8kW-12kW ................. 241 6.4.7.5. IP23 Boxes from 4kW to 64kW ..................243 6.5.
Page 8 INSTALLATION GUIDE SINUS PENTA 6.9.5.2. DIP-switch for RS485 Terminator ................... 292 6.10. Optional Boards For Fieldbus (Slot B) ..................293 6.10.1. Identification Data ........................ 294 6.10.2. Installing the Fieldbus Board on the Inverter (Slot B) ............294 ® 6.10.3. Fieldbus PROFIBUS-DP Board ..................
Page 9 INSTALLATION GUIDE SINUS PENTA 6.13.2.1. DIP-switch Configuration .................... 342 6.14. ES847 I/O Expansion Board (Slot C) ................... 343 6.14.1. Signal Conditioning and I/O Expansion Board ..............343 6.14.2. Identification Data ........................ 344 6.14.3. Installing ES847 Board on the Inverter (Slot C) ..............344 6.14.4.
Page 10: Index Of Figures
Figure 21: Piercing template for through-panel assembly for Sinus Penta S22 and S32 ....... 58 Figure 22: Mechanical parts for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ..59 Figure 23: Piercing templates for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ..60 Figure 24: Piercing templates for modular units ....................
Page 11 Figure 52: Gaining access to DIP-switches SW1 and SW2 ................114 Figure 53: Gaining access to DIP-switch SW3 and connector RS485 (Sinus Penta S05 to S22) ....114 Figure 54: Position of DIP-switch SW3 and connector RS485 (Sinus Penta S30 to S60) ......115 Figure 55: PNP command (active to +24V) ....................
Page 12 Figure 130: Configuration of terminator DIP-switch for line RS485 .............. 292 Figure 131: Location of the slot B inside the terminal board cover of the Sinus PENTA inverters ....295 Figure 132: Checking contacts in the slot B ....................295 Figure 133: Fastening the communications board to slot B ................
Page 13 Figure 191: Recommended dual shielded connection for encoder cable............. 381 Figure 192: ES861 Incremental Encoder and Resolver expansion board ............ 384 Figure 193: Location of slot C inside the terminal board cover of the Sinus Penta inverter ......386 Figure 194: Terminal strips inserted into SLOT C ..................386 Figure 195: Fitting the ES861 board inside the inverter.
Page 14 Figure 209: Disturbance sources in a power drive system equipped with an inverter ........412 Figure 210: Example of correct wiring of an inverter inside a cabinet ............415 Figure 211: Wiring the toroid filter for the inverters of the Sinus Penta series ..........416 14/418...
Page 15: General Description
Inverters are electronic devices capable of powering an AC electric motor and of imposing speed and torque values. The inverters of the PENTA series manufactured by Elettronica Santerno SpA allow adjusting speed and torque values of three-phase asynchronous and synchronous motors and brushless, permanent-magnet AC motors by way of several control modes.
Page 16: Feature List
EN 61800-5-1/EN 61800-5-2. (However, respect the specific rules of the field of application). • Compact and light, the new series of Sinus Penta models may be installed in cabinets and offers a better price/performance ratio. • Detection of the heat sink temperatures and control component temperatures.
Page 17: Special Applications Available On Sinus Penta
SINUS PENTA 1.2. Special Applications Available on Sinus Penta Beside basic parameterization, Sinus Penta drives also implement operating modes and optional functional modes named APPLICATIONS, which can be obtained through firmware updating and additional external components. Optional operating modes available for the inverters of the PENTA series are multipump control application, regenerative inverter control application and synchronous motor control application.
Page 18: Safety Statements
INSTALLATION GUIDE SINUS PENTA 2. SAFETY STATEMENTS This section contains safety statements. The non-observance of these safety instructions may cause serious injury or death and equipment failure. Carefully read the instructions below before installing, starting and operating the inverter. Only competent personnel must carry out the equipment installation.
Page 19 INSTALLATION GUIDE SINUS PENTA Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits. If the inverter is installed in environments exposed to flammable and/or explosive substances (zones AD according to standards IEC 64-2), please refer to IEC 64- 2, EN 60079-10 and related standards.
Page 20: Permanent Magnet Motors
Sinus Penta’s Programming Guide). 2.2. Permanent Magnet Motors This section covers additional safety statements concerning Sinus Penta drives used with permanent magnet motors. The non-observance of the safety instructions below may cause serious injuries or death and equipment failure.
Page 21: Equipment Description And Installation
The inverters of the Sinus Penta series are full digital inverters capable of controlling asynchronous and synchronous motors up to 3 MW. Inverters of the Sinus Penta series are designed and manufactured in Italy by the technicians of Elettronica Santerno; they incorporate the most advanced features offered by the latest electronic technologies.
Page 22: Delivery Check
If the equipment does not comply with the one you ordered, please contact the supplier as soon as possible. Figure 1: Packaging of the Sinus Penta If the equipment is stored before being started, make sure that the ambient conditions do not exceed the ratings mentioned in Installing the Equipment section.
Page 23: Nameplate
INSTALLATION GUIDE SINUS PENTA 3.2.1. Nameplate The product is identified by the nameplate affixed on the enclosure side. Figure 2: Example of a nameplate affixed on the drive metal enclosure Example of a nameplate for Voltage Class 4T. Figure 3: Example of a nameplate...
Page 24 INSTALLATION GUIDE SINUS PENTA Product coding: SINUS PENTA 0402 Not all the combinations below are possible. NOTE Product line: SINUS stand-alone inverter SINUS BOX inverter contained inside a box SINUS CABINET inverter contained inside a cabinet PENTA control Inverter Model Supply voltage: 2 = Power supply 200÷240VAC;...
Page 25: Transport And Handling
3.2.2. Transport and Handling The Sinus Penta packing ensures easy and safe handling. Handling shall be done using a transpallet or a lift truck with a carrying capacity of at least 100 kg, in order not to damage the product.
Page 26 SINUS PENTA Figure 6: “This side up” pictogram 3. Remove the Sinus Penta from its packing by lifting it from its sides. To avoid damaging the packing, lift the product keeping it horizontal to the floor (see Figure 7). Figure 7: The Sinus Penta is unpacked 4.
Page 27: Installing The Equipment
3.3. Installing the Equipment The inverters of the Sinus Penta series are Open Type Equipment – degree of protection IP00 and IP20 – that can be installed inside another enclosure featuring degree of protection IP3X as a minimum requirement. Only models featuring degree of protection IP54 may be wall-mounted.
Page 28 INSTALLATION GUIDE SINUS PENTA As environmental conditions strongly affect the inverter life, do not install the CAUTION equipment in places that do not have the above-mentioned ambient conditions. Always transport the equipment within its original package. CAUTION 28/418...
Page 29: Air Cooling
INSTALLATION GUIDE SINUS PENTA 3.3.2. Air Cooling Make sure to allow adequate clearance around the inverter for the free circulation of air through the equipment. The table below shows the min. clearance to leave in respect to other devices installed near the inverter.
Page 30 INSTALLATION GUIDE SINUS PENTA Maximum Minimum Maximum Maximum side side Clearance side side clearance clearance between clearance clearance between Bottom between Size between between inverter clearance clearance inverter two inverter two supply modules and (mm) (mm) inverter units modules modules...
Page 31 Example: Enclosure with a totally free external surface housing a Sinus Penta 0113 and a 500 VA transformer dissipating 15 W. Total power to be dissipated inside the enclosure (Pti):...
Page 32: Scheduled Maintenance
INSTALLATION GUIDE SINUS PENTA 3.3.3. Scheduled Maintenance If installed in an adequate place, the inverter scheduled maintenance is reduced to a minimum. The minimum maintenance intervals are indicated in the table below. Maintenance tasks Minimum frequency What to do Capacitor reforming...
Page 33 INSTALLATION GUIDE SINUS PENTA 3. Pull out the cover in the direction of the arrow. 4. Loosen the fastening screws of the frame. 5. Clean the air filter and replace it, if required. 6. Close the inverter by refitting the air filter, then the cover.
Page 34: Heat Sink And Ambient Temperature Check
Capacitor faults cannot be predicted. Normally, when a capacitor fault occurs, the mains fuses blow or an alarm message appears. Please contact Elettronica Santerno’s Customer Service if you suppose that a capacitor fault has occurred.
Page 35: Bypass Contactor
Normally, an alarm message is displayed when a bypass contactor fault occurs. 3.3.8.1. Replacing the Bypass Contactor Please contact Elettronica Santerno’s Customer Service. 35/418...
Page 36: Size, Weight, Dissipated Power, Noise Level
INSTALLATION GUIDE SINUS PENTA 3.3.9. Size, Weight, Dissipated Power, Noise Level 3.3.9.1. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 2T Power Weight dissipated Noise level Sinus Penta Size at Inom MODEL db(A) 0007 0008 0010 0013 0015 0016 0020 0023...
Page 37: Ip20 And Ip00 Stand-Alone Models (S05-S60) Class 4T
INSTALLATION GUIDE SINUS PENTA 3.3.9.2. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 4T Power Noise Sinus Penta Weight Dissipated level Size at Inom MODEL db(A) 0005 0007 0009 0011 0014 10.5 0016 10.5 0017 10.5 0020 11.5 0025 11.5 0030 12.5...
Page 38: Ip20 And Ip00 Stand-Alone Models (S12-S52) Class 5T-6T
INSTALLATION GUIDE SINUS PENTA 3.3.9.3. IP20 and IP00 STAND-ALONE Models (S12–S52) Class 5T-6T Power Noise Weight dissipated Sinus Penta Level Size at Inom MODEL db(A) 0003 0004 10.5 S12 5T 0006 10.5 0012 10.5 0018 17.5 0003 17.5 0004 17.5 0006 17.5...
Page 39: Modular Ip00 Stand-Alone Models (S64-S90)
INSTALLATION GUIDE SINUS PENTA 3.3.9.4. Modular IP00 STAND-ALONE Models (S64–S90) To obtain high-power inverters, the following individual modules are matched together: Control unit, containing the control board and ES842 board Power supply unit module, composed of a 3-phase power rectifier and its control and power supply...
Page 40 INSTALLATION GUIDE SINUS PENTA b) Inverter modules and power supply unit Configuration: power supply delivered from the mains Models where no parallel-connected inverter modules are installed (S65 and S70) Overall Power Overall Overall Noise Modules dissipated at Dimensions Weight Level...
Page 41 INSTALLATION GUIDE SINUS PENTA c) Inverter modules, power supply unit and braking unit Configuration: power supply delivered from the mains; integrated braking unit Models where no parallel-connected inverter modules are installed (S65 and S70) Power Modules Dissipated Overall Overall Noise...
Page 42 INSTALLATION GUIDE SINUS PENTA d) Inverter modules only Configuration: inverter powered directly from a DC voltage power supply source; inverter used as a regenerative power supply unit (for more details, please refer to the technical documentation relating to the Regenerative Penta Drive)
Page 43 INSTALLATION GUIDE SINUS PENTA e) Inverter modules and braking module only Configuration: inverter powered directly from a DC voltage power supply source with a braking unit. Models where no parallel-connected inverter modules are installed (S64) Overall Power Modules Overall Overall...
Page 44: Ip54 Stand-Alone Models (S05-S30) Class 2T
INSTALLATION GUIDE SINUS PENTA 3.3.9.5. IP54 STAND-ALONE Models (S05–S30) Class 2T Power Weight Dissipated at Noise Level Size Sinus Penta Model Inom. db(A) 0007 0008 0010 15.7 0013 0015 0016 Unavailable model as IP54 0020 0023 23.8 0033 0037 0040...
Page 45: Ip54 Stand-Alone Models (S05-S30) Class 4T
INSTALLATION GUIDE SINUS PENTA 3.3.9.6. IP54 STAND-ALONE Models (S05–S30) Class 4T Power Weight Dissipated at Noise Level Size Sinus Penta Model Inom. db(A) 0005 0007 15.7 0009 0011 0014 0016 22.3 0017 0020 0025 23.3 0030 0034 24.3 0036 0040...
Page 46: Ip54 Stand-Alone Models (S12-S32) Class 5T-6T
INSTALLATION GUIDE SINUS PENTA 3.3.9.7. IP54 STAND-ALONE Models (S12–S32) Class 5T-6T Power Weight dissipated at Noise Level Sinus Penta Size Inom Model db(A) 0003 22.5 0004 S12 5T 0006 0012 0018 0003 0004 0006 0012 0018 0019 0021 0022 30.5...
Page 47: Ip54 Box Models (S05-S20) Class 2T
INSTALLATION GUIDE SINUS PENTA 3.3.9.8. IP54 BOX Models (S05–S20) Class 2T Power dissipated at Weight Inom. Size Sinus Penta Model 27.9 Sinus Penta BOX 0007 27.9 Sinus Penta BOX 0008 27.9 Sinus Penta BOX 0010 27.9 S05B Sinus Penta BOX 0013 27.9...
Page 48: Ip54 Box Models (S05-S20) Class 4T
INSTALLATION GUIDE SINUS PENTA 3.3.9.9. IP54 BOX Models (S05–S20) Class 4T Power dissipated at Weight Inom. Size Sinus Penta Model 27.9 Sinus Penta BOX 0005 27.9 Sinus Penta BOX 0007 27.9 S05B Sinus Penta BOX 0009 27.9 Sinus Penta BOX 0011 27.9...
Page 49: Ip24 And Ip54 Cabinet Models (S15-S90)
INSTALLATION GUIDE SINUS PENTA 3.3.9.10. IP24 and IP54 Cabinet Models (S15–S90) Power Weight dissipated at Sinus Penta CABINET Size Voltage Class Inom Model 0040 S15C 0049 2T-4T 1050 0060 1250 0067 S20C 1350 0074 1500 0086 0042 0051 5T-6T S22C...
Page 50 INSTALLATION GUIDE SINUS PENTA (continued) 2T-4T 7400 0457 1600 S60C 5T-6T 8400 0524 9750 0598 10750 0748 12900 0831 2200 9150 S65C 0457 9800 0524 5T-6T 11250 0598 12450 0748 2600 1007 14900 S70C 0831 2350 17200 0964 18900 1130...
Page 51: Standard Mounting And Piercing Templates (Ip20 And Ip00 Stand-Alone Models S05-S60)
INSTALLATION GUIDE SINUS PENTA 3.3.10. Standard Mounting and Piercing Templates (IP20 and IP00 Stand- Alone Models S05–S60) Piercing Templates (mm) Sinus Penta (Standard Mounting) Size Fastening screws 12.5 M8-M10 M8-M10 M8-M10 1238 M10-M12 Degree of protection IP20 up to Size S32; IP00 for greater Sizes.
Page 52 INSTALLATION GUIDE SINUS PENTA Figure 12: Piercing template for size S60 52/418...
Page 53: Through-Panel Assembly And Piercing Templates (Ip20 And Ip00 Stand-Alone Models S05-S52)
The same figure below also shows the piercing template of the mounting panel, including four M4 holes for the inverter mounting and two slots (142 x 76 mm and 142 x 46 mm) for the air-cooling of the power section. Figure 14: Piercing templates for through-panel assembly for Sinus Penta S05 53/418...
Page 54: Sinus Penta S12
The same figure below also shows the piercing template of the mounting panel, including four M4 holes for the inverter mounting and two slots (175 x 77 mm and 175 x 61 mm) for the air-cooling of the power section. Figure 16: Piercing template for through-panel assembly for Sinus Penta S12 54/418...
Page 55: Sinus Penta S14
The same figure below also shows the piercing template of the mounting panel, including four M4 holes for the inverter mounting and two slots (232 x 81 mm both) for the air-cooling of the power section. 23 2 23 2 4 x M4 Figure 18: Piercing template for through-panel assembly for Sinus Penta S14 55/418...
Page 56: Sinus Penta S15-S20-S30
3.3.11.4. Sinus Penta S15–S20–S30 No additional mechanical component is required for the through-panel assembly of these three Sinus Penta sizes. The piercing template shown in the figure below is to be made on the mounting panel. Measures are shown in the table. The figure below also shows the side view of the through-panel assembly of the equipment.
Page 57: Sinus Penta S22-S32
The screws are included in the mounting kit. =GROWER Figure 20: Fittings for through-panel assembly for Sinus Penta S22 and S32 57/418...
Page 58 The figure below shows the piercing templates of the mounting panel, including the inverter fixing holes and the hole for the power section air cooling flow. MEASURE (mm) 832 228 SIZE 364 880 115.5 Figure 21: Piercing template for through-panel assembly for Sinus Penta S22 and S32 58/418...
Page 59: Sinus Penta S41-S42-S51-S52
This application requires mounting some additional mechanical parts as shown below (the screws are included in the mounting kit). Figure 22: Mechanical parts for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 59/418...
Page 60 The figure below shows the piercing templates for the through-panel assembly of the inverter, including six M8 holes and the hole for the air-cooling of the power section. Figure 23: Piercing templates for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 60/418...
Page 61: Standard Mounting And Piercing Templates (Ip00 Modular Models S64-S90)
INSTALLATION GUIDE SINUS PENTA 3.3.12. Standard Mounting and Piercing Templates (IP00 Modular Models S64–S90) High-power inverters include single function modules. The control unit may be installed separately or inside a module. Mounting options are shown below: a) Control unit integrated into the inverter...
Page 62 INSTALLATION GUIDE SINUS PENTA Supply Module Inverter Inverter Module with control unit Figure 24: Piercing templates for modular units Figure 25: Piercing templates for control unit (stand-alone model) 62/418...
Page 63: Installation And Lay-Out Of The Connections Of A Modular Inverter (S65)
INSTALLATION GUIDE SINUS PENTA 3.3.12.1. Installation and Lay-out of the Connections of a Modular Inverter (S65) Figure 26: Installation example for Sinus Penta S65 (in cabinet) 63/418...
Page 64: Standard Mounting And Piercing Templates (Ip54 Stand-Alone Models S05-S32)
INSTALLATION GUIDE SINUS PENTA 3.3.13. Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05–S32) Fixing templates (mm) Sinus Penta IP54 (standard mounting) Size Fastening screws 602.5 1050 1130 Figure 27: Piercing template for IP54 inverter 64/418...
Page 65: Power Connections
3.4. Power Connections The inverters of the Sinus Penta series are designed both for DC and AC power supply. The wiring diagrams below show the inverter connection to a low-voltage 3-phase mains. 12-pulse or 18-pulse connections are also possible for modular inverters. In that case, a dedicated transformer and a suitable number of power supply modules are required (see 12-pulse Connection for Modular Inverters).
Page 66 INSTALLATION GUIDE SINUS PENTA Before changing the equipment connections, shut off the inverter and wait at least 20 minutes to allow for the discharge of the heat sinks in the DC-link. DANGER Use only B-type differential circuit breakers. Connect power supply only to the power supply terminals. The connection of power supply to any other terminal can cause the inverter fault.
Page 67: Wiring Diagram For Inverters S05-S60
INSTALLATION GUIDE SINUS PENTA 3.4.1. Wiring Diagram for inverters S05–S60 [**] MOTOR SPEED SPEED REFERENCE SOURCE 1 2 ÷ 10kohm SPEED REFERENCE SPEED REFERENCE SOURCE 2 / PID REFERENCE MOTOR CURRENT [*] PID FEEDBACK SPEED > 50 RPM [*] START...
Page 68 Please contact Elettronica Santerno if DC voltage power supply is to be supplied [**] to Sinus Penta S41, S42, S51, S52, S60, as the precharge circuit in the DC-bus capacitors is installed upstream of the DC voltage power supply terminals.
Page 69: Wiring Diagram For Modular Inverters S64-S90
INSTALLATION GUIDE SINUS PENTA 3.4.2. Wiring Diagram for Modular Inverters S64–S90 3.4.2.1. External Connections for Modular Inverters S65 and S70 Figure 29: External connections for modular inverters S65-S70 Power supply unit 2 is available for size S70 only. NOTE For the installation of a BU, see the section covering the braking unit.
Page 70: External Connections For Modular Inverters S64
INSTALLATION GUIDE SINUS PENTA Please refer to the Inductors section for the inductors to be used. NOTE 3.4.2.2. External Connections for Modular Inverters S64 230Vac 230Vac 230Vac Figure 30: External connections for modular inverters S64 The capacitors inside the DC voltage power supply unit must always be precharged.
Page 71: External Connections For Modular Inverters S74, S75 And S80
INSTALLATION GUIDE SINUS PENTA 3.4.2.3. External Connections for Modular Inverters S74, S75 and S80 Please refer to the Assembly Instructions for Modular Inverters. 3.4.2.4. External Connections for Modular inverters S84 and S90 Please refer to the Assembly Instructions for Modular Inverters.
Page 72 INSTALLATION GUIDE SINUS PENTA The tables below summarise the possible power supply modes for modular inverters. The standard configurations described in the sections above are on green shading (in particular, see the Modular IP00 STAND-ALONE Models (S64–S90)); otherwise, if a different number of modules is required, this is marked on yellow shading.
Page 73: Internal Connections For Modular Inverters S65 And S70
INSTALLATION GUIDE SINUS PENTA 3.4.2.6. Internal Connections for Modular Inverters S65 and S70 The following connections are needed: N. 2 copper bar 60*10mm power connections between power supply and inverter arms for DC voltage supply. N. 5 connections with 9-pole shielded cable (S70) or N. 4 connections with 9-pole shielded cable (S65) for analog measures.
Page 74 INSTALLATION GUIDE SINUS PENTA Connections required: from control unit to arm U driver board (fault U signal) from control unit to arm V driver board (fault V signal) from control unit to arm W driver board (fault W signal) from control unit to bus voltage reading board assembled on inverter arm U (VB signal)
Page 75 INSTALLATION GUIDE SINUS PENTA INTERNAL CONNECTIONS (S65-S70) WIRE CONNECTIONS Cable Signal Type of connection Component Board Connector Component Board Connector marking control signals, 9-pole shielded cable C-PS1 control unit ES842 supply 1 ES840 supply 1 control signals, 9-pole shielded cable...
Page 76 INSTALLATION GUIDE SINUS PENTA The diagram below illustrates the connections required for the components of the modular inverter model. Figure 34: Internal wiring for Sinus Penta S65-S70 76/418...
Page 77 INSTALLATION GUIDE SINUS PENTA Do the following to obtain internal wiring: Gain access to boards ES840, ES841 and ES843. The first board is located on the front part of the supply module; the remaining two boards are located on the front part of each inverter module.
Page 78 INSTALLATION GUIDE SINUS PENTA Figure 37: ES843 Bus-bar Voltage Acquisition Board 1 – OP1: IGBT status 2 – OP2: Bus bar voltage reading Gain access to ES842 board located on the control unit; do the following: remove keypad (if fitted) (see Remoting the Display/Keypad)
Page 79 INSTALLATION GUIDE SINUS PENTA 3) You can then access to connectors in control board ES842. Figure 39: ES842 Control Unit 1 – CN3: Power Supply 2 Signal Connector 2 – CN2: Power Supply 1 Signal Connector 3 – OP2: VB 4 –...
Page 80: Internal Connections For Modular Inverters S64
INSTALLATION GUIDE SINUS PENTA Use the connection cable kit to connect the inverter components to each other. Make sure that the tab of the optical fibre connectors is turned outwards to the connector fixed in the control board. Reassemble the covers made of Lexan and the covering of the control unit, making sure not to flatten any cable/optical fibre.
Page 81 INSTALLATION GUIDE SINUS PENTA The following links are required: from control unit to driver board in inverter arm U (U fault signal) from control unit to driver board in inverter arm V (V fault signal) from control unit to driver board in inverter arm W (W fault signal)
Page 82 INSTALLATION GUIDE SINUS PENTA INTERNAL CONNECTIONS FOR S64 WIRE CONNECTIONS Type of Cable Signal Component Board Connector Component Board Connector Connection Marking control signals for 9-pole shielded control unit ES842 CN14 phase U ES841 phase U cable control signals for...
Page 83 INSTALLATION GUIDE SINUS PENTA Make sure that links are correct, as incorrect links cause the inverter CAUTION malfunctioning. NEVER power the inverter when the optical-fibre connectors are not connected. CAUTION The figure below shows the links required for the components of the modular inverter.
Page 84: Internal Connections For Modular Inverters S74, S75 And S80
INSTALLATION GUIDE SINUS PENTA 3.4.2.8. Internal Connections for Modular Inverters S74, S75 and S80 Please refer to the Assembly Instructions for Modular Inverters. 3.4.2.9. Internal Connections for Modular Inverters S84 and S90 Please refer to the Assembly Instructions for Modular Inverters.
Page 85: Power Terminals For S05-S52
INSTALLATION GUIDE SINUS PENTA 3.4.3. Power Terminals for S05–S52 DESCRIPTION Inputs for three-phase supply (the phase sequence is not important). 41/R – 42/S – 43/T Three-phase motor outputs. 44/U – 45/V – 46/W Link to the DC voltage positive pole. It can be used for - DC voltage supply;...
Page 86 INSTALLATION GUIDE SINUS PENTA S12 Terminal board (2T-4T)–S14: 41/R 42/S 43/T 47/+ 47/D 48/B 49/– 44/U 45/V 46/W Connection bars 47/D and 47/+ are short-circuited as a factory setting. The DC inductor, if any, shall be linked between bars 47/D and 47/+ after CAUTION removing the short-circuit.
Page 87 CAUTION removing the short-circuit. Please contact Elettronica Santerno if DC voltage power supply is to be applied to Sinus Penta S41, S42, S51, S52 (precharge circuit for the DC-bus CAUTION capacitor upstream of the DC voltage power supply terminals). Use terminals 47/+ and 49/– if the external braking unit is to be installed.
Page 88: Power Terminals Modified For A Dc Inductor
3.4.4. Power Terminals Modified for a DC Inductor When a DC inductor is required for Sinus Penta S15-20-30, this must be specified when ordering the equipment. For inverter sizes S15, S20, S30, the DC inductor required is to be specified CAUTION when ordering the equipment.
Page 89: Connection Bars For S60 Inverters
Figure 44: S60 Connection bars Figure 44 shows the location and dimension of the bars connecting S60 Sinus Penta drives to the mains and the motor. The figure also shows the position and the wiring instructions for the built-in power supply transformer.
Page 90: Connection Bars For Modular Inverters S64-S70
3.4.6. Connection Bars for Modular Inverters S64–S70 Figure 45: Connection bars for S64-S70 When a DC inductor is required for Sinus Penta S65 and S70, this must be specified CAUTION when ordering the equipment. When a DC inductor is to be installed, special-purpose bars are required.
Page 91: Connection Bars For Modular Inverters S74-S80
3.4.7. Connection Bars for Modular Inverters S74–S80 Figure 46: Connection bars for S74-S80 When a DC inductor is required for Sinus Penta S75 and S80, this must be specified CAUTION when ordering the equipment. When a DC inductor is to be installed, special-purpose bars are required.
Page 92: Connection Bars For Modular Inverters S84-S90
3.4.8. Connection Bars for Modular Inverters S84–S90 Figure 47: Connection bars for S84-S90 When a DC inductor is required for Sinus Penta S90, this must be specified CAUTION when ordering the equipment. When a DC inductor is to be installed, special-purpose bars are required.
Page 93: Auxiliary Power Supply Terminals
INSTALLATION GUIDE SINUS PENTA 3.4.9. Auxiliary Power Supply Terminals The auxiliary power supply terminals are provided in the Penta models requiring auxiliary power supply links to be used to power air-cooling systems or to power internal circuits. Inverter Terminal Description...
Page 94: Voltage Class
INSTALLATION GUIDE SINUS PENTA 3.4.10.1. 2T Voltage Class Cable Cross- Cable Cross- Fast Fuses section to Magnetic section Tightening (700V) + Sinus Mains and Circuit Fitting the Torque Disc. Contactor Penta Motor Side Breaker Terminal Switch Model (AWG/kcmils) (AWG/kcmils) 12.5 1.2-1.5...
Page 95: Ul-Approved Fuses - 2T Voltage Class
SINUS PENTA 3.4.10.2. UL-approved Fuses - 2T Voltage Class UL-approved semiconductor fuses, which are recommended for the Sinus Penta drives, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Page 96: Ul-Approved Surge Protective Devices (Spds) - 2T Voltage Class
3.4.10.3. UL-approved Surge Protective Devices (SPDs) - 2T Voltage Class UL-approved Surge Protective Devices (SPDs), which are recommended for Sinus Penta 2T models, are listed in the table below. Other devices or systems produced by different manufacturers may be used, provided that they •...
Page 97: Voltage Class
INSTALLATION GUIDE SINUS PENTA 3.4.10.4. 4T Voltage Class Cable Cable Cross- Cross- Fast Fuses Magnetic section Tightening Sinus section to (700V) + Circuit Fitting the Torque Contactor Penta Mains and Disc. Switch Breaker Terminal Model Motor Side (AWG/kcmils) (AWG/kcmils) 10.5 1.2-1.5...
Page 98 INSTALLATION GUIDE SINUS PENTA (continued) Cable Cross- Cable Cross- section to Fast Fuses Magnetic section Tightening Sinus Mains and (700V) + Circuit Fitting the Torque Contactor Penta Motor Side Disc. Switch Breaker Terminal Model (AWG/kcmils) (AWG/kcmils) Bus bar 0180 (400kcmils)
Page 99 INSTALLATION GUIDE SINUS PENTA Rated Output Rated Input Cable Cross-section Tightening Motor Cable Cross- Sinus Current Current Fitting the Terminal Torque section Penta Model (AWG/kcmils) (AWG/kcmils) M10: 50 1000 Bus bar 3x240 (3x500kcmils) 0598 M12: 110 M10: 50 1000 1100...
Page 100: Ul-Approved Fuses - 4T Voltage Class
SINUS PENTA 3.4.10.5. UL-approved Fuses - 4T Voltage Class UL-approved semiconductor fuses, which are recommended for the Sinus Penta drives, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Page 101: And 6T Voltage Classes
INSTALLATION GUIDE SINUS PENTA 3.4.10.6. 5T and 6T Voltage Classes (AWG or (AWG or kcmils) kcmils) 1.2-1.5 0003 2.5 (12AWG) 1.2-1.5 0004 0.5÷16 S12 5T 1.2-1.5 0006 (20÷5AWG) S14 6T 1.2-1.5 4 (10AWG) 0012 1.2-1.5 0018 2.5-4.5 0019 2.5-4.5 0021 10 (6AWG) 0.5÷25...
Page 102 INSTALLATION GUIDE SINUS PENTA Always use the correct cable cross-sections and activate the protective devices provided for the inverter. Failure to do so will cause the non- CAUTION compliance to standard regulations of the system where the inverter is installed.
Page 103: Ul-Approved Fuses - 5T And 6T Voltage Classes
3.4.10.7. UL-approved Fuses - 5T and 6T Voltage Classes UL-approved semiconductor fuses, which are recommended for the Sinus Penta drives, are listed in the table below. In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Page 104: Inverter And Motor Ground Connection
INSTALLATION GUIDE SINUS PENTA 3.4.11. Inverter and Motor Ground Connection A bolted screw for the inverter enclosure grounding is located close to the power wiring terminals. The grounding screw is identified by the symbol below: Always ground the inverter to a state-of-the-art mains. To reduce disturbance and radiated interference to a minimum, connect the motor grounding conductor directly to the inverter following a parallel path to the motor supply cables.
Page 105: Control Terminals
INSTALLATION GUIDE SINUS PENTA 3.5. Control Terminals 3.5.1. Main Features Screwable terminal board in six extractable sections suitable for cross-sections 0.08 ÷ 1.5mm (AWG 28-16). Decisive voltage class A according to IEC 61800-5-1. Name Description I/O Features DIP-switch 0V for main reference (connected to control 0V)
Page 106 MDI7 functions are active, while the ENCODER A acquisition function is NOTE reallocated to the optional board. For more details, see ES836/2 Encoder Board (Slot A), ES913 Line Driver Encoder Board (Slot A) and the Sinus Penta’s Programming Guide. Figure 48: Control terminals...
Page 107: Gaining Access To Control Terminals And Power Terminals In Ip20 And Ip00 Models
INSTALLATION GUIDE SINUS PENTA 3.5.1.1. Gaining Access to Control Terminals and Power Terminals in IP20 and IP00 Models Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal components to avoid any electric shock hazard.
Page 108: Gaining Access To Control Terminals And Power Terminals In Ip54 Models
INSTALLATION GUIDE SINUS PENTA 3.5.1.2. Gaining Access to Control Terminals and Power Terminals in IP54 Models Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal components to avoid any electric shock hazard.
Page 109: Grounding Shielded Cable Braiding
SINUS PENTA 3.5.1.3. Grounding Shielded Cable Braiding The inverters of the Sinus Penta series include special conductor terminals connected to the inverter grounding (conductor terminals are located near the control terminals). Their function is dual: they allow cables to be mechanically fastened and they allow braiding of signal shielded cables to be grounded. The figure shows how to wire a shielded cable.
Page 110: Control Board Signals And Programming
INSTALLATION GUIDE SINUS PENTA 3.5.2. Control Board Signals and Programming Figure 51: Control board: signals and programming 110/418...
Page 111: Display And Indicator Leds
Wait at least 20 minutes after switching off the inverter before operating on the electrical connection of the motor or the inverter. Yellow LED L3 (CB run): In Sinus Penta Drives it never turn on It comes on when it detects positive analog power supply (+15V). If it...
Page 112 INSTALLATION GUIDE SINUS PENTA Motor not running because the PID value is disabled: number “3” fixed; see Sinus Penta’s Programming Guide, parameters P254 and P255. Motor not running because the PID value is disabled: number “4” fixed; see Sinus Penta’s Programming Guide, parameters P065 and P066.
Page 113 20% during dynamic braking. Braking function active; letter D flashing when the inverter is stopping the motor by applying DC voltage. See Sinus Penta’s Programming Guide, DC Braking function. The display can be seen only after removing the remotable keypad. Please NOTE refer to the relevant section for more details.
Page 114: Dip-Switches
To gain access to DIP-switch SW3, remove the protecting cover for connector RS485. Sinus Penta S05 to S22: DIP-switch SW3 is located on the control board next to interface connector RS485; remove the inverter upper cover to gain access to DIP-switch SW3.
Page 115 Sinus Penta S30 to S60: interface connector RS485 and DIP-switch SW3 are located next to the control terminal board cover. Sinus Penta S65 and S70: to gain access to DIP-switch SW3, remove the cover located on the rear part of the control board.
Page 116: Configuration Jumpers
INSTALLATION GUIDE SINUS PENTA DIP-switch SW3: interface RS485 terminator Switches Functions Both OFF: RS485 terminator disabled Both ON: RS485 terminator enabled SW3-1, (DEFAULT) SW3-2 DIP-switch factory setting is as follows: ON 1 SW1- All OFF except 2 and 3 SW2 – Odd numbers ON...
Page 117: Digital Inputs (Terminals 14 To 21)
INSTALLATION GUIDE SINUS PENTA 3.5.3. Digital Inputs (Terminals 14 to 21) All digital inputs are galvanically isolated in respect to zero volt of the inverter control board. Consider isolated power supply on terminals 23 and 22 or 24V auxiliary supply before activating the inverter digital inputs.
Page 118: Enable (Terminal 15)
A manual reset is then NOTE required to unlock the inverter. If an alarm trips, see the Diagnostics section in the Sinus Penta’s Programming Guide and reset the equipment after detecting the cause responsible for the CAUTION alarm.
Page 119: Connecting The Encoder And Frequency Input (Terminals 19 To 21)
200mA and is protected by a self-resetting fuse. Only encoders of that type may be connected to Sinus Penta’s terminal board. Max. signal frequency is 155kHz for 1024 pls/rev at 9000 rpm. To acquire different encoder types or to acquire an encoder without engaging any multifunction input, fit optional board for encoder acquisition in SLOT A.
Page 120: Technical Sheet For Digital Inputs
INSTALLATION GUIDE SINUS PENTA Figure 57: Signal sent from a push-pull, +24V output 3.5.3.5. Technical Sheet for Digital Inputs Specification Min. Type Max. Unit of m. MDI input voltage related to CMD Voltage for logic level 1 between MDI and CMD...
Page 121: Analog Inputs (Terminals 1 To 9)
Analog Inputs (Terminals 1 to 9) The inverters of the Sinus Penta series are provided with three analog inputs, one single-ended input and two differential inputs. Analog inputs may be configured either as voltage inputs or as current inputs. AIN2 input may be used to acquire a PTC thermistor in compliance with DIN44081/DIN44082 for the motor thermal protection.
Page 122: Ref Single-Ended Reference Input (Terminal 2)
INSTALLATION GUIDE SINUS PENTA 3.5.4.1. REF Single-ended Reference Input (Terminal 2) Reference input REF (2) is assigned to the inverter speed reference (factory setting) and is a single-ended input related to terminal CMA (1). The figure below shows wiring to a unipolar potentiometer, a bipolar potentiometer and a sensor with 4÷20mA current output.
Page 123: Differential Auxiliary Inputs (Terminals 5-8)
INSTALLATION GUIDE SINUS PENTA 3.5.4.2. Differential Auxiliary Inputs (Terminals 5–8) Auxiliary inputs allow auxiliary voltage and current values for signals exceeding ground signals up to a preset maximum voltage value in common mode. A differential input weakens disturbance due to “ground potentials” occurring when the signal is sent from a source that is located far from the inverter.
Page 124 INSTALLATION GUIDE SINUS PENTA Figure 60: Wiring of unipolar remote potentiometer 0 ÷ REF max Figure 61: 4 ÷ 20 mA Sensor wiring 124/418...
Page 125: Motor Thermal Protection Input (Ptc, Terminals 7-8)
INSTALLATION GUIDE SINUS PENTA 3.5.4.3. Motor Thermal Protection Input (PTC, Terminals 7-8) The inverter manages the signal sent from one or more thermistors (up to 6 thermistors) incorporated in the motor windings to obtain a hardware thermal protection of the motor. The thermistor ratings must comply with IEC 34-11-2 (BS4999 Pt.111 - DIN44081/DIN44082) or to thermistors named “Mark A”...
Page 126 1) Configure analog input AIN2/PTC by setting SW1-3: Off, SW1-4: 0n, SW1-5: On. 2) Connect the motor thermal protection terminals between terminals 7 and 8 in the control board. 3) In the Thermal Protection menu, set the motor protection method with PTC (refer to Sinus Penta’s Programming Guide).
Page 127: Technical Sheet For Analog Inputs
INSTALLATION GUIDE SINUS PENTA 3.5.4.4. Technical Sheet for Analog Inputs Specification Min. Type Max. Unit of Input impedance in voltage configuration (REF input) Ω Input impedance in voltage configuration (differential inputs AIN1, AIN2) Ω Input impedance in current configuration Ω...
Page 128: Digital Outputs (Terminals 24 To 34)
3.5.5. Digital Outputs (Terminals 24 to 34) The Sinus Penta is provided with four digital outputs: one push-pull output, one open-collector output and two relay outputs. All outputs are optoisolated; the push-pull output and the open-collector output are isolated by an optoisolator; relay outputs are isolated by their relays. Each output has a common terminal segregated from the others, thus allowing connecting it to different devices without creating any ground loop.
Page 129 INSTALLATION GUIDE SINUS PENTA Figure 64: NPN output wiring for relay control Figure 65: Cascade connection: frequency output → frequency input Always use a freewheeling diode for inductive loads (e.g. relay coils). Diode CAUTION wiring is shown in the figure.
Page 130: Open-Collector Mdo2 Output And Wiring Diagrams (Terminals 27-28)
INSTALLATION GUIDE SINUS PENTA 3.5.5.2. Open-collector MDO2 Output and Wiring Diagrams (Terminals 27-28) Multifunction output MDO2 (terminal 27) is provided with common terminal CMDO2 (terminal 28), which is galvanically isolated from the other outputs. Output MDO2 may be used for PNP and NPN connected loads (see wiring diagrams below).
Page 131: Relay Outputs (Terminals 29
AC inductive loads. Like any multifunction output, relay outputs may be configured based on a comparison to an analog value (see Sinus Penta’s Programming Guide). In that case, particularly if enabling delay time is set to zero, relays will cyclically NOTE energize/de-energize and this will strongly affect their durability.
Page 132: Technical Sheet For Digital Outputs
INSTALLATION GUIDE SINUS PENTA 3.5.5.4. Technical Sheet for Digital Outputs Unit Specification Min. Type Max. of m. Voltage range for MDO1 and MDO2 outputs Max. current to be switched for outputs MDO1 and MDO2 Voltage drop for output MDO1 (based on deactivated CMDO1 or based on...
Page 133: Analog Outputs (Terminals 10 To 13)
Each analog output is controlled by a DAC (digital to analog converter), that can be configured in order to output—as analog signals—three measured values chosen among the available values for each application (see Sinus Penta’s Programming Guide). The operating mode, gain, offset and filtering time constant (if any) may be defined by the user. The inverter firmware allows four operating modes that must match with the setup of the configuration DIP-switches (see Sinus Penta’s Programming Guide).
Page 134: Operating And Remoting The Keypad
Operating and Remoting the Keypad For the parameter programming and view a display/keypad is located on the front part of the Sinus Penta drives. The display/keypad is fitted on the drive front part; press the side tabs to remove the display/keypad.
Page 135: Function Keys
If pressed once, reference and commands are forced via keypad; press it again to return to the prior configuration or to change the active reference in the Keypad page depending on the preset type of Keypad page (see the Display menu in the Sinus Penta’s Programming Guide).
Page 136: Setting The Operating Mode
INSTALLATION GUIDE SINUS PENTA 3.6.3. Setting the Operating Mode The display/keypad allows selecting two different configuration modes. To do so, press the SAVE | ENTER key for a few seconds, or press TX | RX + SAVE | ENTER for a few seconds.
Page 137: Remoting The Display/Keypad
INSTALLATION GUIDE SINUS PENTA 3.6.4. Remoting the Display/Keypad The REMOTING KIT is required to remote the keypad. The remoting kit includes: Plastic shell Keypad mounting plate Fastening brackets Remoting wire (length: 5 m) The cable length can be 3m or 5m (state cable length when ordering the NOTE equipment).
Page 138 INSTALLATION GUIDE SINUS PENTA 3 – Fit the plastic shell in the relevant slot. 4 – Fasten the plastic shell using the brackets supplied and tighten the fastening screws. Four self-threaded screws are supplied to fasten the brackets to the mounting plate; four fastening screws are also supplied to fix the shell to the panel.
Page 139 CAUTION overload may lock the inverter due to alarm trip. Only use wires supplied by Elettronica Santerno for the keypad wiring. Wires with a different contactor arrangement will cause irreparable damages to the inverter and the display/keypad. A remoting wire with different specifications may...
Page 140: Using The Display/Keypad For Parameter Transfer
Follow the instructions given in section 3.6.4 to fit/remove the display/keypad from the inverter. More details are given in the Sinus Penta’s Programming Guide. Never connect and disconnect the keypad when the inverter is on. Temporary CAUTION overload may lock the inverter due to alarm trip.
Page 141: Serial Communications
Figure 71: Example of multidrop and direct connection The Sinus Penta is supplied with a connector which is equipped with 2 pins for each signal of the RS485 pair, thus allowing easier multidrop links with no need to connect two conductors to the same pin, and thus avoiding creating a star network, which is not recommended for this type of bus.
Page 142: Direct Connection
(vice versa for logic “0”, normally called a SPACE). 3.7.3. Multidrop Network Connection Sinus Penta inverters may be connected to a network through electrical standard RS485, allowing a bus-type control of each device; up to 247 inverters may be interconnected depending on the link length and baud rate.
Page 143 INSTALLATION GUIDE SINUS PENTA The pin lay-out of RJ-45 connector is shown in the figure below: Figure 72: Pin lay-out of serial link 1 connector MODBUS-IDA association (www.modbus.org) defines the type of wiring for MODBUS communications via serial link RS485 as a “2-wire cable”. The following specifications are recommended:...
Page 144: Line Terminators
The line terminator is to be installed on the first device and the last device. In serial link 0, the terminator is selected through DIP-switch SW3 in the control board (see DIP-switches section) for Sinus Penta inverters. The line master (computer) is typically placed at the beginning or at the end of a multidrop connection; in...
Page 145: How To Use Isolated Serial Board Es822 (Optional)
The terminal board inputs may be controlled by the field or the serial link, depending on the condition of the relevant parameters (see Sinus Penta’s Programming Guide). However, the ENABLE command is always to be sent via terminal board regardless of the inverter programming mode.
Page 146: Auxiliary Power Supply
“inrush” current at power on. Make sure that the power supply unit being used is capable of delivering such current ratings. Elettronica Santerno provides a suitable power supply unit as an option; see ES914 Power Supply Unit Board.
Page 147: Start Up
Any detail concerning startup procedures of the devices configured as “SYN” (application for synchronous motors) is given in the Guide to the Synchronous Motor Application. For more details on the equipment functionality, please consult Sinus Penta’s Programming Guide. Before changing the equipment connections, shut off the inverter and wait at DANGER least 20 minutes to allow for the discharge of the heat sinks in the DC-link.
Page 148: Ifd" Motor Control
4.1. “IFD” Motor Control Sinus Penta drives are factory set with the IFD (C010) control algorithm, allowing the first startup of the equipment. The default functions of the drive terminals are given in the table below. For more details, please refer to the Sinus Penta’s Programming Guide.
Page 149 Fluxing, you can alter Cxxx parameters when the motor is stopped but the drive is enabled. You can write down any custom parameters in the table on the last pages of the Sinus Penta’s Programming Guide. If an alarm trips, find the cause responsible for the alarm and reset the drive. 9) Reset: Close input MDI3 (terminal 16) or press the RESET on the display/keypad.
Page 150: Vtc" Motor Control
2) Power on: the motor from running. Make sure that the display/keypad is on. For easier startup of the Sinus Penta, you can activate the Start Up menu. 3) Parameter setting: The Start Up menu is a wizard allowing programming the main parameters for the connected motor.
Page 151 You can write down any custom parameters in the table on the last pages of the Sinus Penta’s Programming Guide. If an alarm trips, find the cause responsible for the alarm and reset the drive. 10) Reset: Close input MDI3 (terminal 16) or press the RESET on the display/keypad.
Page 152: Foc" Motor Control
2) Power on: motor from running. Make sure that the display/keypad is on. For easier startup of the Sinus Penta, you can activate the Start Up menu. The 3) Parameter Start-Up Menu is a wizard allowing programming the main parameters for the setting: connected motor.
Page 153 INSTALLATION GUIDE SINUS PENTA 4) Encoder TEST: The motor must run when testing the encoder. Set the source of the encoder signal used as a speed feedback (Encoder A in terminal board, Encoder B from ES836 or ES913 optional board) with parameter C189;...
Page 154 INSTALLATION GUIDE SINUS PENTA The rotor time constant (C025) is estimated with a special autotune procedure 7) Tuning the rotor allowing the motor to run even in no-load conditions. time constant: Open the ENABLE command and set I073 [1: Motor Tune] and I074 = [2: FOC Auto + rot].
Page 155: Syn" Motor Control
MDI3 (terminal 16) or press the RESET on the display/keypad. 4.4. “SYN” Motor Control Any detail concerning startup procedures of the Sinus Penta configured as “SYN” (application for synchronous motors) is given in the Sinus Penta SYN APPLICATION manual. 155/418...
Page 156: Technical Specifications
INSTALLATION GUIDE SINUS PENTA 5. TECHNICAL SPECIFICATIONS Earthing system Mains TN-S, TN-C, TN-CS, TT (not corner earthed) • VAC supply voltage/tolerance systems 2T → 200÷240 Vac, 3phase, –15% +10% For IT (ungrounded) systems please contact 4T → 380÷500 Vac, 3phase, –15% +10% Elettronica Santerno 5T →...
Page 157 INSTALLATION GUIDE SINUS PENTA IFD = Voltage/Frequency with symmetrical PWM modulation VTC = Vector Torque Control (Sensorless vector direct torque control) Motor control methods FOC = Field adjustment with field regulation and torque for asynchronous motors SYN = Vector for permanent magnet synchronous motors (PMSM) Digital reference: 0.1 Hz (IFD control);...
Page 158: Choosing The Product
SINUS PENTA 5.1. Choosing the Product The inverters of the Sinus Penta series are dimensioned based on the application allowable current and overload. The Sinus Penta series is characterized by 3 current values: Inom is the continuous current that can be delivered;...
Page 159 The tables contained in the following pages state the power of the motors to be connected to Sinus Penta inverters based on their overload classes. Data contained in the tables below relate to standard 4-pole motors.
Page 160 Inom: at least 68A Imax: at least 68A x 1.6=102A According to the table, Sinus Penta 0060 providing Inom=88A and Imax=112A is to be used for this type of application. When multiple motors are connected, it can happen that the inverter does not detect whether a motor enters a stall condition or exceeds power ratings.
Page 161: Light Applications: Overload Up To 120% (60/120S) Or Up To 144% (3S)
5.1.1. LIGHT Applications: Overload up to 120% (60/120s) or up to 144% (3s) 5.1.1.1. Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Ipeak Inom Imax (3s) Size Sinus Penta Model 200-240Vac 380-415Vac 440-460Vac 480-500Vac 10.2 10.5 11.5...
Page 162 INSTALLATION GUIDE SINUS PENTA (continued) SINUS 0180 90 125 160 220 200 270 220 300 SINUS 0202 110 150 200 270 220 300 250 340 SINUS 0217 120 165 220 300 250 340 260 350 SINUS 0260 132 180 250 340...
Page 163: Technical Sheet For 5T And 6T Voltage Classes
INSTALLATION GUIDE SINUS PENTA 5.1.1.2. Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power Ipeak Inom Imax (3s) Size Sinus Penta Model 575Vac 660-690Vac SINUS 0003 SINUS 0004 S12 5T 10.2 13.5 SINUS 0006 12.5 S14 6T 12.5 12.1...
Page 164: Standard Applications: Overload Up To 140% (60/120S) Or Up To 168% (3S)
INSTALLATION GUIDE SINUS PENTA 5.1.2. STANDARD Applications: Overload up to 140% (60/120s) or up to 168% (3s) 5.1.2.1. Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta Ipeak Size Inom Imax 200-240Vac 380-415Vac 440-460Vac 480-500Vac Model (3 s.)
Page 165 INSTALLATION GUIDE SINUS PENTA (continued) SINUS 0180 200 270 SINUS 0202 250 340 SINUS 0217 110 260 350 SINUS 0260 132 300 410 SINUS 0313 150 355 485 SINUS 0367 160 400 550 1020 SINUS 0402 185 500 680 1056...
Page 166: Technical Sheet For 5T And 6T Voltage Classes
INSTALLATION GUIDE SINUS PENTA 5.1.2.2. Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power Sinus Penta Ipeak Size Inom Imax 575Vac 660-690Vac Model (3 s.) SINUS 0003 SINUS 0004 S12 5T 13.5 SINUS 0006 S14 6T 10.2 SINUS 0012 12.5...
Page 167: Heavy Applications: Overload Up To 175% (60/120S) Or Up To 210% (3S)
INSTALLATION GUIDE SINUS PENTA 5.1.3. HEAVY Applications: Overload up to 175% (60/120s) or up to 210% (3s) 5.1.3.1. Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta Ipeak Size Inom Imax 200-240Vac 380-415Vac 440-460Vac 480-500Vac Model (3 s.)
Page 168 INSTALLATION GUIDE SINUS PENTA (continued) SINUS 0180 75 100 160 220 160 220 SINUS 0202 80 110 185 250 200 270 SINUS 0217 110 150 220 300 220 300 SINUS 0260 110 150 260 350 280 380 SINUS 0313 132 180...
Page 169: Technical Sheet For 5T And 6T Voltage Classes
INSTALLATION GUIDE SINUS PENTA 5.1.3.2. Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power Sinus Penta Ipeak Size Inom Imax 575Vac 660-690Vac Model (3 s.) SINUS 0003 SINUS 0004 S12 5T 13.5 SINUS 0006 S14 6T SINUS 0012 12.5...
Page 170: Strong Applications: Overload Up To 200% (60/120S) Or Up To 240% (3S)
INSTALLATION GUIDE SINUS PENTA 5.1.4. STRONG Applications: Overload up to 200% (60/120s) or up to 240% (3s) 5.1.4.1. Technical Sheet for 2T and 4T Voltage Classes Applicable Motor Power Sinus Penta Ipeak Size Inom Imax 200-240Vac 380-415Vac 440-460Vac 480-500Vac Model...
Page 171 INSTALLATION GUIDE SINUS PENTA (continued) 180 300 340 408 SINUS 0180 218 345 420 504 SINUS 0202 257 375 460 552 SINUS 0217 273 425 560 672 SINUS 0260 337 480 600 720 SINUS 0313 359 550 680 792 SINUS...
Page 172 INSTALLATION GUIDE SINUS PENTA 5.1.4.2. Technical Sheet for 5T and 6T Voltage Classes Applicable Motor Power Ipeak Inom Imax Sinus Penta (3s) Size 575Vac 660-690Vac Model SINUS 0003 SINUS 0004 S12 5T 13.5 SINUS 0006 S14 6T SINUS 0012 10.2...
Page 173: Carrier Frequency Setting
The max. recommended carrier values that can be set in parameter C002 (Carrier Frequency menu) based on the continuous current delivered by the Sinus Penta are given in the tables below. Higher combinations of carrier frequency and continuous output DC currents may trigger alarm A094 (Heat sink overtemperature).
Page 174 INSTALLATION GUIDE SINUS PENTA (continued) Maximum Recommended Carrier Frequency (kHz) Carrier Sinus Penta (parameters C001 and C002) based on the (kHz) Size Model output current 0.85* 0.70* 0.55* Inom Def. Max. Inom Inom Inom 0060 0067 S20 2T/4T 0074 0086...
Page 175: Ip20 And Ip00 Models - Class 5T-6T
INSTALLATION GUIDE SINUS PENTA 5.2.2. IP20 and IP00 Models – Class 5T-6T Maximum Recommended Carrier Frequency (kHz) Carrier (parameters C001 and C002) based on the (kHz) Size Sinus Penta Model output current 0.85* 0.70* 0.55* Inom Def. Max. Inom Inom...
Page 176: Ip54 Models - Class 2T-4T
INSTALLATION GUIDE SINUS PENTA 5.2.3. IP54 Models – Class 2T-4T Maximum Recommended Carrier Frequency (kHz) Carrier Sinus Penta (parameters C001 and C002) based on the (kHz) Size Model output current 0.85* 0.70* 0.55* Inom Def. Max. Inom Inom Inom 12.8 0005 12.8...
Page 177: Ip54 Models - Class 5T-6T
INSTALLATION GUIDE SINUS PENTA 5.2.4. IP54 Models – Class 5T-6T Maximum Recommended Carrier Frequency (kHz) Carrier Sinus Penta (parameters C001 and C002) based on the (kHz) Size Model output current 0.85* 0.70* 0.55* Inom Def. Max. Inom Inom Inom 0003...
Page 178: Operating Temperatures Based On Application Category
INSTALLATION GUIDE SINUS PENTA 5.3. Operating Temperatures Based On Application Category The tables below relate to operating current values equal to or lower than the NOTE current rating stated in the relevant application sheet. APPLICATION - CLASS 2T-4T LIGHT STANDARD...
Page 179 INSTALLATION GUIDE SINUS PENTA (continued) APPLICATION - CLASS 2T-4T LIGHT STANDARD HEAVY STRONG Sinus Penta Size Maximum allowable operating temperature (°C) without derating. Model Apply 2% derating of the rated current for every degree over but not exceeding 55°C maximum.
Page 180 INSTALLATION GUIDE SINUS PENTA APPLICATION – CLASS 5T-6T LIGHT STANDARD HEAVY STRONG Sinus Penta Size Maximum allowable operating temperature (°C) without derating. Model Apply 2% derating of the rated current for every degree over but not exceeding 55°C maximum. 0003...
Page 181: Accessories
The first solution is described below; for the second solution, please refer to the technical documentation pertaining to the Regenerative Inverter. The braking modules are integrated into the Sinus Penta up to S32 included; for greater sizes, the braking modules are to be externally installed. The resistors allowing dissipating the energy regenerated by the inverter are to be connected to the braking modules.
Page 182: Braking Resistors
INSTALLATION GUIDE SINUS PENTA 6.1.1. Braking Resistors The wire cross-sections given in the table relate to one wire per braking NOTE resistor. The braking resistor case may reach 200°C based on the operating cycle. DANGER The power dissipated by the braking resistors may be the same as the rated power of the connected motor multiplied by the braking duty-cycle;...
Page 183: Applications With Duty Cycle 20% - Class 2T
INSTALLATION GUIDE SINUS PENTA The cables of the braking resistors shall have insulation features and heat- resistance features suitable for the application. The minimum rated voltage CAUTION of the cables must be 450/700V. 6.1.1.2. Applications with DUTY CYCLE 20% - Class 2T BRAKING RESISTORS Min.
Page 184: Applications With Duty Cycle 50% - Class 2T
INSTALLATION GUIDE SINUS PENTA 6.1.1.3. Applications with DUTY CYCLE 50% - Class 2T BRAKING RESISTORS Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) 2.5(14) 25.0 IP55 50Ω-1100W 0007 2.5(14) 25.0...
Page 185: Applications With Duty Cycle 10% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.1.1.4. Applications with DUTY CYCLE 10% - Class 4T BRAKING RESISTORS Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) IP33 2.5(14) 75Ω-550W 0005 IP33 2.5(14) 75Ω-550W...
Page 186: Applications With Duty Cycle 20% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.1.1.5. Applications with DUTY CYCLE 20% - Class 4T BRAKING RESISTORS Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) IP55 2.5(14) 50Ω-1100W 0005 IP55 2.5(14) 50Ω-1100W...
Page 187: Applications With Duty Cycle 50% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.1.1.6. Applications with DUTY CYCLE 50% - Class 4T BRAKING RESISTORS Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) 4(12) IP23 50Ω-4000W 0005 4(12) IP23 50Ω-4000W...
Page 188: Applications With Duty Cycle 10% - Class 5T
INSTALLATION GUIDE SINUS PENTA 6.1.1.7. Applications with DUTY CYCLE 10% - Class 5T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) 10(8) IP55 250Ω-1100W 0003 IP55 10(8) 180Ω-1100W...
Page 189: Applications With Duty Cycle 20% - Class 5T
INSTALLATION GUIDE SINUS PENTA 6.1.1.8. Applications with DUTY CYCLE 20% - Class 5T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) 10(8) IP55 250Ω-1500W 0003 IP55 10(8) 180Ω-1500W...
Page 190: Applications With Duty Cycle 50% - Class 5T
INSTALLATION GUIDE SINUS PENTA 6.1.1.9. Applications with DUTY CYCLE 50% - Class 5T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) 16(6) IP55 250Ω-2200W 0003 IP20 16(6) 180Ω-4000W...
Page 191: Applications With Duty Cycle 10% - Class 6T
INSTALLATION GUIDE SINUS PENTA 6.1.1.10. Applications with DUTY CYCLE 10% - Class 6T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) IP55 10(8) 250Ω-1500W 0003 IP55 10(8) 180Ω-2200W...
Page 192: Applications With Duty Cycle 20% - Class 6T
INSTALLATION GUIDE SINUS PENTA 6.1.1.11. Applications with DUTY CYCLE 20% - Class 6T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Degree of Type of Value Type section Protection Connection Resistor (Ω) (Ω) (AWG) IP55 10(8) 250Ω-2200W 0003 IP20 10(8) 180Ω-4000W...
Page 193: Applications With Duty Cycle 50% - Class 6T
INSTALLATION GUIDE SINUS PENTA 6.1.1.12. Applications with DUTY CYCLE 50% - Class 6T BRAKING RESISTOR Wire cross- Size Model Min. Applicable Value Degree of Type of Type section Protection Connection Resistor (Ω) (Ω) (AWG) IP20 16(6) 250Ω-4000W 0003 IP23 16(6) 180Ω-4000W...
Page 194: Braking Unit (Bu200) For S60
INSTALLATION GUIDE SINUS PENTA 6.2. Braking Unit (BU200) for S60 An external braking unit is available for size S60. This braking unit may be used instead of BU700 also for S41-S51. See Braking Units for S41–S51 (BU700 2T-4T) and S42–S52 (BU600 5T-6T).
Page 195: Nameplate For Bu200
INSTALLATION GUIDE SINUS PENTA 6.2.1.1. Nameplate for BU200 Figure 74: Nameplate for BU200 Numbered items in the figure above: Model: BU200 – braking unit Voltage class: List of applicable voltage classes Supply ratings: 200÷800 Vdc (DC supply voltage produced by the inverter terminals) Output current: 80A (average) –...
Page 196: Operation
INSTALLATION GUIDE SINUS PENTA 6.2.2. Operation The basic size of the braking unit can be used with a braking resistor avoiding exceeding a max. instant current of 130 A, corresponding to a maximum braking power of approx. 97.5 kW (class 4T) and to an average power of 60 kW (class 4T).
Page 197: Adjusting Trimmers
380÷480 (4T) 481÷500 (4T) 230÷500 The maximum values in the table above are theoretical values for special applications only. Their use must be authorized by Elettronica Santerno. For CAUTION standard applications, never change the factory-set rated value. Rv Rv Rv Rv...
Page 198: Indicator Leds
INSTALLATION GUIDE SINUS PENTA 6.2.2.3. Indicator LEDs The indicator LEDs below are located on the front part of the braking units: Normally “on”; the equipment is running smoothly. This LED turns off due to overcurrent or OK LED power circuit failure.
Page 199: Installing The Braking Unit
(depending on IP ratings); do not install in salty environments. Max. altitude for installation 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please contact Elettronica Santerno. Altitude Above 1000 m, derate the rated current by 1% every 100 m.
Page 200: Mounting
INSTALLATION GUIDE SINUS PENTA 6.2.4.3. Mounting The braking unit (BU200) must be installed in an upright position inside a cabinet; Make sure to allow a min. clearance of 5 cm on both types and 10 cm on top and bottom; use cable- glands to maintain IP20 rating;...
Page 201: Lay-Out Of Power Terminals And Signal Terminals
INSTALLATION GUIDE SINUS PENTA 6.2.4.4. Lay-Out of Power Terminals and Signal Terminals Remove the cover of the braking unit to gain access to its terminal blocks. Just loosen the four fixing screws of the cover located on the front side and on the bottom side of the braking unit.
Page 202: Wiring
INSTALLATION GUIDE SINUS PENTA 6.2.4.5. Wiring The braking unit must be connected to the inverter and the braking resistor. The braking unit is connected directly to the inverter terminals (or copper bars for sizes greater than S32) of the DC voltage output, while the braking resistor must be connected to the inverter on one side and to the braking unit on the other side.
Page 203: Master - Slave Connection
INSTALLATION GUIDE SINUS PENTA 6.2.4.6. Master – Slave Connection The Master-Slave connection must be used when multiple braking units are connected to the same inverter. An additional connection must be done between the Master output signal (terminal 8 in M1) and the Slave input signal (terminal 4 in M1);...
Page 204: Braking Resistors For Bu200 2T
INSTALLATION GUIDE SINUS PENTA 6.2.5. Braking Resistors for BU200 2T Refer to the tables below for the connection of the braking resistors. The wire cross-sections given in the table relate to one wire per braking NOTE resistor. The cables of the braking resistors shall have insulation features and heat- resistance features suitable for the application.
Page 205: Applications With Duty Cycle 20% - Class 2T
INSTALLATION GUIDE SINUS PENTA 6.2.5.2. Applications with DUTY CYCLE 20% - Class 2T Braking Resistors Braking Unit Sinus Resistors to be used Wire Cross- Size Penta Value section Type of Model connection (Ω) (AWG Recommended Power Degree of Q.ty Q.ty or kcmils) Value (Ω)
Page 206: Braking Resistors For Bu200 4T
INSTALLATION GUIDE SINUS PENTA 6.2.6. Braking Resistors for BU200 4T The wire cross-sections given in the table relate to one wire per braking NOTE resistor. The cables of the braking resistors shall have insulation features and heat- resistance features suitable for the application. The minimum rated voltage CAUTION of the cables must be 0.6/1kV.
Page 207: Applications With Duty Cycle 20% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.2.6.2. Applications with DUTY CYCLE 20% - Class 4T Braking Resistors Braking Unit Sinus Resistors to be used Wire Cross- Size Penta Model Value section Type of Connection (Ω) (AWG Recommended Power Degree of or kcmils) Q.ty...
Page 208: Braking Units For S41-S51 (Bu700 2T-4T) And S42-S52 (Bu600 5T-6T)
INSTALLATION GUIDE SINUS PENTA 6.3. Braking Units for S41–S51 (BU700 2T-4T) and S42–S52 (BU600 5T-6T) Two braking units are available for sizes S41–S51 (BU700 2T-4T) and S42–S52 (BU600 5T-6T). These braking units must not be used for inverter sizes other than the ones above.
Page 209: Operating Mode
The signals on terminal M1 of the braking module are to be connected to the signals on the BRAKE connector of the inverter using the cable supplied. Figure 83: BRAKE connector supplied with the Sinus Penta Figure 84: Cable connecting the Sinus Penta to braking unit BU600 209/418...
Page 210 INSTALLATION GUIDE SINUS PENTA The following diagnostic LEDs are provided: Figure 85: Diagnostic LEDs +24V, –24V: Both “on” when the braking unit is powered on DSP RUN [*]: “On” when the on-board microcontroller is on BRAKE ON: “On” when the braking IGBT is ON TYPE OF FAULT [*]: Code of the active fault BRAKE FAULT: “On”...
Page 211: Specifications
INSTALLATION GUIDE SINUS PENTA 6.3.3. Specifications Power Average Dissipated Max. Braking Min. Braking Braking (at Average Resistor MODEL Current Penta Supply Voltage Current Braking (Ω) Current) 200-240Vac 0.54 BU700 2T-4T 380-500Vac BU700 2T-4T 500-600Vac BU600 5T-6T 600-690Vac BU600 5T-6T 6.3.4.
Page 212: Mounting The Braking Unit
INSTALLATION GUIDE SINUS PENTA 6.3.4.2. Mounting the Braking Unit The braking unit BU600/BU700 must be installed in upright position on the left of the inverter inside a cabinet. Its overall dimensions and fixing points are given in the figure below.
Page 213: Lay-Out Of Power Terminals And Signal Terminals
INSTALLATION GUIDE SINUS PENTA 6.3.4.3. Lay-Out of Power Terminals and Signal Terminals Power connections Link the braking module to the inverter and to the braking resistor as described below. Tightening Connection Bar Cross- Terminal Type Torque section NOTES (Nm) (AWG or kcmils)
Page 214 INSTALLATION GUIDE SINUS PENTA Signal connections Terminals M1 – Connect to the inverter using the cable supplied. Cable Cross- section Fitting Tightening Name Description I/O Features NOTES the Terminal Torque (Nm) (AWG/kcmils) to be connected to terminal Braking module 0-24V (active at 1 in the brake terminals of 0.25÷1.5mm...
Page 215 INSTALLATION GUIDE SINUS PENTA Terminals M3 (unavailable functions) Cable Cross- Tightening section Fitting the Name Description I/O Features NOTES Torque Terminal (Nm) (AWG/kcmils) RL1-NC RL1-C RL1-NO Terminals M4 (unavailable functions) Cable Cross- Tightening section Fitting the Name Description I/O Features...
Page 216: Wiring Diagram
INSTALLATION GUIDE SINUS PENTA 6.3.4.4. Wiring Diagram Figure 89: Wiring diagram for S41-S51/S42-S52 with braking unit BU600/700 216/418...
Page 217: Braking Resistors For Bu700 2T-4T
INSTALLATION GUIDE SINUS PENTA 6.3.5. Braking Resistors for BU700 2T-4T The wire cross-sections given in the table relate to one wire per braking NOTE resistor. Based on the functioning cycle, the surface of the braking resistor may DANGER reach 200°C.
Page 218: Applications With Duty Cycle 50% - Class 2T
INSTALLATION GUIDE SINUS PENTA 6.3.5.3. Applications with DUTY CYCLE 50% - Class 2T Braking Resistors Braking Unit Sinus Resistors to be used Wire Cross- SIZE Penta Value Type of section Model Ω Connection (AWG Recommended Power Degree of or kcmils) Q.ty...
Page 219: Applications With Duty Cycle 20% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.3.5.5. Applications with DUTY CYCLE 20% - Class 4T Braking Resistors Braking Unit Sinus Resistors to be used Wire Cross- SIZE Penta Value Type of section Model Connection (AWG Recomm (Ω) Power Degree of or kcmils) Q.ty...
Page 220: Braking Resistors For Bu600 5T-6T
INSTALLATION GUIDE SINUS PENTA 6.3.6. Braking Resistors for BU600 5T-6T The wire cross-sections given in the table relate to one wire per braking NOTE resistor. Based on the functioning cycle, the surface of the braking resistor may DANGER reach 200°C.
Page 221: Applications With Duty Cycle 50% - Class 5T
INSTALLATION GUIDE SINUS PENTA 6.3.6.3. Applications with DUTY CYCLE 50% - Class 5T Braking Resistors Braking Unit Resistors to be used Wire Cross- SIZE Model Value Type of section Ω Connection (AWG Recommended Power Degree of or kcmils) Q.ty Q.ty...
Page 222: Applications With Duty Cycle 20% - Class 6T
INSTALLATION GUIDE SINUS PENTA 6.3.6.5. Applications with DUTY CYCLE 20% - Class 6T Braking Resistor Braking Unit Resistors to be used SIZE Model Wire Cross- Value Type of section Ω Connection (AWG Recomm Power Degree of or kcmils) ended Q.ty Q.ty...
Page 223: Braking Unit Bu1440 For Modular Inverters
INSTALLATION GUIDE SINUS PENTA 6.4. Braking Unit BU1440 for Modular Inverters A braking unit to be applied to modular inverters only is available. The inverter size must be equal to or larger than S65. 6.4.1. Delivery Check Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the inverter front part (see figure below).
Page 224: Operation
INSTALLATION GUIDE SINUS PENTA 6.4.2. Operation Each size of the braking unit can be used with a braking resistor avoiding exceeding the max. instant current stated in its specifications. The braking unit is controlled directly by the control unit. Braking units cannot be parallel-connected when applied to modular inverters.
Page 225: Mounting The Braking Unit
INSTALLATION GUIDE SINUS PENTA 6.4.4.2. Mounting the Braking Unit Install braking unit BU1440 for modular inverters in an upright position inside a cabinet, next to the other inverter modules. Its overall dimensions are the same as those of an inverter arm. For more details, please refer to the paragraph relating to the mechanical installation of the modular inverters.
Page 226: Wiring Diagram
INSTALLATION GUIDE SINUS PENTA 6.4.4.3. Wiring Diagram Power connections The braking unit must be connected to the inverter and the braking resistor. The connection to the inverter is direct through 60*10mm copper plates connecting the different inverter modules. The braking resistor is connected to the + bar and to the braking unit.
Page 227 INSTALLATION GUIDE SINUS PENTA Figure 93: External power connections for modular inverters S75-S80 provided with braking unit BU1440 Power supply unit n. 3 is available for size S80. NOTE 227/418...
Page 228 INSTALLATION GUIDE SINUS PENTA Signal connections Make sure that the control device is properly set-up when using the braking arm. When ordering the inverter, always state the inverter configuration you CAUTION want to obtain. Because the braking arm is controlled directly by the control device, the following wiring is required:...
Page 229 INSTALLATION GUIDE SINUS PENTA 1. OP1: Green LED – Board OK 2. MR1: 24V gate unit supply 3. OP2: Red LED - Board faulty[*] 4. OP3: IGBT Fault [*] 5. OP4-OP5: IGBT gate commands. OP4 MUST BE SEALED – DO NOT CONNECT 6.
Page 230 INSTALLATION GUIDE SINUS PENTA Figure 96: Internal wiring of inverters S65-S70 provided with a braking unit 230/418...
Page 231: Braking Resistors For Bu1440 4T
INSTALLATION GUIDE SINUS PENTA 6.4.5. Braking Resistors for BU1440 4T The wire cross-sections given in the table relate to one wire per braking NOTE resistor. Based on the functioning cycle, the surface of the braking resistor may DANGER reach 200°C.
Page 232: Applications With Duty Cycle 20% - Class 4T
INSTALLATION GUIDE SINUS PENTA 6.4.5.2. Applications with DUTY CYCLE 20% - Class 4T Braking Resistor Braking Unit Sinus Resistors to be used Wire Cross- SIZE Penta Value Type of section Model Connection (AWG (Ω) Recommended Power Degree of or kcmils) Q.ty...
Page 233: Braking Resistors For Bu1440 5T-6T
INSTALLATION GUIDE SINUS PENTA 6.4.6. Braking Resistors for BU1440 5T-6T The wire cross-sections given in the table relate to one wire per braking NOTE resistor. Based on the functioning cycle, the surface of the braking resistor may DANGER reach 200°C.
Page 234: Applications With Duty Cycle 20% - Class 5T
INSTALLATION GUIDE SINUS PENTA 6.4.6.2. Applications with DUTY CYCLE 20% - Class 5T Braking Resistor Braking Sinus Unit Wire Cross- SIZE Penta Resistors to be used Type of Value section Model Connection (Ω) (AWG Recommended Power Degree of or kcmils) Q.ty...
Page 235: Applications With Duty Cycle 10% - Class 6T
INSTALLATION GUIDE SINUS PENTA The cables of the braking resistors shall have insulation features and heat- resistance features suitable for the application. Based on the duty-cycle, CAUTION the surface of the braking resistor may reach 200°C. The minimum rated voltage of the cables must be 0.6/1kV.
Page 236: Applications With Duty Cycle 50% - Class 6T
INSTALLATION GUIDE SINUS PENTA 6.4.6.6. Applications with DUTY CYCLE 50% - Class 6T Braking Resistor Sinus Braking Resistors to be used Size Penta Wire Cross- Unit Value Model Type of section Ω Connection (AWG Recommended Power Degree of or kcmils) Q.ty...
Page 237: Available Braking Resistors
Based on these values, parameters C211 and C212 (concerning braking features) in the Resistor Braking menu can be set up. (See relevant section in the Sinus Penta’s Programming Guide). The max. operating time set in C211 is factory-set in order not to exceed the allowable time for each resistor model (see section below).
Page 238: 1300W Models (Ip33)
INSTALLATION GUIDE SINUS PENTA Average Power to be Max. Duration of Continuous Type Weight (g) Dissipated Operation for 200-240Vac (s)* 56Ω/350W RE2643560 100Ω/350W RE2644100 (*) Max. value to be set in parameter C211 for single resistors or parallel-connected configurations. Duration is longer for different configurations (two or more series-connected resistors).
Page 239: Ip55 Models From 1100W To 2200W
INSTALLATION GUIDE SINUS PENTA 6.4.7.3. IP55 Models from 1100W to 2200W Figure 99: Overall dimensions and mechanical features for braking resistors from 1100W to 2200W 239/418...
Page 240 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation Average (s) (*) power that Weight RESISTOR can be (mm) (mm) (mm) (mm) (mm) dissipated at 200- at 380- at 500- at 660- 240Vac 500Vac 575Vac 690Vac 15Ω/1100W Not applicable RE3083150 20Ω/1100W...
Page 241: Ip20 Models From 4Kw-8Kw-12Kw
INSTALLATION GUIDE SINUS PENTA 6.4.7.4. IP20 Models from 4kW-8kW-12kW Figure 100: Overall dimensions for braking resistors 4kW, 8kW, 12kW 241/418...
Page 242 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation Average power that Weight RESISTOR can be (mm) (mm) (mm) (mm) (mm) dissipated at 200- at 500- at 660- 380- 240Vac 575Vac 690Vac 500Vac 5Ω/4kW Not applicable RE3482500 15Ω/4kW Not applicable RE3483150 20Ω/4kW...
Page 243: Ip23 Boxes From 4Kw To 64Kw
INSTALLATION GUIDE SINUS PENTA 6.4.7.5. IP23 Boxes from 4kW to 64kW Figure 101: Overall dimensions of IP23 Box resistors Figure 102: Position of electrical connections in box resistors Remove the grids to gain access to wiring terminals (loosen fastening screws).
Page 244 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation (s) (*) Weight RESISTOR (mm) (mm) (mm) (mm) (mm) (kg) 200-240Vac 380-500Vac 500-575Vac 660-690Vac 30Ω/4kW RE3503300 45Ω/4kW RE3503450 50Ω/4kW RE3503500 60Ω/4kW RE3503600 82Ω/4kW 4000 RE3503820 100Ω/4kW not limited RE3504100 120Ω/4kW RE3504120 150Ω/4kW...
Page 245 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation (s) (*) Weight RESISTOR (mm) (mm) (mm) (mm) (mm) (kg) 200-240Vac 380-500Vac 500-575Vac 660-690Vac 3.6Ω/16kW RE4162360 applicable 5Ω/16kW applicable RE4162500 6.6Ω/16kW RE4162660 8.2Ω/16kW RE4162820 10Ω/16kW RE4163100 12Ω/16kW RE4163120 16000 15Ω/16kW RE4163150 18Ω/16kW...
Page 246 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation (s) (*) Weight RESISTOR (mm) (mm) (mm) (mm) (mm) (kg) 200-240Vac 380-500Vac 500-575Vac 660-690Vac 1.8Ω/32kW RE4362180 2.4Ω/32kW applicable RE4362240 2.8Ω/32kW applicable RE4362280 3Ω/32kW RE4362300 3.6Ω/32kW RE4362360 4.2Ω/32kW RE4362420 32000 5Ω/32kW RE4362500 6Ω/32kW...
Page 247 INSTALLATION GUIDE SINUS PENTA Max. duration of continuous operation (s) (*) Weight RESISTOR (mm) (mm) (mm) (mm) (mm) (kg) 200-240Vac 380-500Vac 500-575Vac 660-690Vac 6Ω/48kW RE4462600 6.6Ω/48kW RE4462660 10Ω/48kW 48000 not limited RE4463100 12Ω/48kW RE4463120 not limited 15Ω/48kW RE4463150 0.3Ω/64kW RE4561300 0.45Ω/64W...
Page 248: Keypad Remoting Kits
6.5.2. Remoting a Keypad Controlling Multiple Inverters The keypad remoting kit is used to connect a standard Sinus Penta keypad to one or multiple inverters manufactured by Elettronica Santerno via an RS485 link using protocol MODBUS RTU. The keypad can then communicate with one device at a time and will become the network master, thus avoiding communicating with any other master devices (e.g.
Page 249: Operating Conditions
INSTALLATION GUIDE SINUS PENTA 6.5.2.2. Operating Conditions Operating temperature: –10 to +55°C ambient temperature (contact Elettronica Santerno for higher ambient temperatures) Relative humidity: 5 to 95% (non-condensing) Max. operating altitude: 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please contact Elettronica Santerno.
Page 250: The Communications Protocol
Standard MODBUS RTU protocol is used for communications. Set the values below for the inverter/keypad; please refer to the Programming Manual of the inverter being used for the setup of the relevant parameters (see Sinus Penta’s Programming Guide): Setting values to the inverter Baud rate: 38.400 bps...
Page 251: Connection
INSTALLATION GUIDE SINUS PENTA 6.5.2.5. Connection Remove voltage from the inverter(s). Then proceed as follows: Disconnect the keypad installed on the inverter (if any) Please refer to the Installation Manual of the inverter being used. Connect the cable to the interface converter and the keypad Connect connector DB9 to the inverter or to network RS485.
Page 252: Inductors
INSTALLATION GUIDE SINUS PENTA 6.6. Inductors 6.6.1. Input Inductors We suggest that a three-phase inductor, or a DC-BUS DC inductor be installed on the supply line to obtain the following benefits: - limit input current peaks on the input circuit of the inverter and value di/dt due to the input rectifier and to the capacitive load of the capacitors set;...
Page 253 The amplitude of harmonic currents and their incidence on the mains voltage is strongly affected by the features of the mains where the equipment is installed. The ratings given in this manual fit most applications. For special requirements, please contact Elettronica Santerno’s After-sales service. For more details and for analytical calculations...
Page 254 INSTALLATION GUIDE SINUS PENTA With no inductor With AC inductor With DC inductor Figure 105: Amplitude of harmonic currents (approximate values) Always use an input inductor under the following circumstances: mains instability; converters installed for DC motors; loads generating strong voltage CAUTION variations at startup;...
Page 255: Output Inductors (Du/Dt Filters)
INSTALLATION GUIDE SINUS PENTA 6.6.2. Output Inductors (DU/DT Filters) Installations requiring cable lengths over 100m between the inverter and the motor may cause overcurrent protections to frequently trip. This is due to the wire parasite capacity generating current pulses at the inverter output;...
Page 256: Applying The Inductor To The Inverter
INSTALLATION GUIDE SINUS PENTA 6.6.3. Applying the Inductor to the Inverter IP54 rated 3-phase inductors are available for inverters up to S32 included. NOTE 6.6.3.1. Class 2T – AC and DC Inductors Sinus MAX. INPUT AC 3-PHASE OUTPUT AC SIZE...
Page 257: Class 4T - Ac And Dc Inductors
INSTALLATION GUIDE SINUS PENTA 6.6.3.2. Class 4T – AC and DC Inductors Sinus MAX. INPUT AC 3-PHASE SIZE Penta DC INDUCTOR OUTPUT AC INDUCTOR OUTPUT INDUCTOR MODEL FREQ. (Hz) IM0126004 IM0126004 0005 2.0mH–11Arms 2.0mH–11Arms (3-phase) 0007 Not applicable IM0126044 0009 IM0126044 1.27mH–17Arms...
Page 258: Class 5T-6T - Ac And Dc Inductors
INSTALLATION GUIDE SINUS PENTA 6.6.3.3. Class 5T-6T – AC and DC Inductors Sinus INPUT AC 3- MAX. OUTPUT SIZE Penta DC INDUCTOR OUTPUT AC INDUCTOR PHASE INDUCTOR FREQ. (Hz) MODEL IM0127042 0003 IM0138000 6.4mH–6.5Arms 1.5mH–9.5Arms (3-phase) 0004 IM0127062 S12 5T 4.1mH–10.5Arms...
Page 259 INSTALLATION GUIDE SINUS PENTA For the inverter sizes S65, S70, S75, S80 e S90, the DC inductors required CAUTION (*) are to be specified when ordering the equipment. 259/418...
Page 260: Inductance Ratings
RATINGS INPUT/OUTPUT MODEL TYPE L IM0127042 Input only IM0127062 Input only 10.5 IM0127082 Input only Please contact Elettronica Santerno IM0127102 Input only IM0127122 Input only IM0127142 Input only 0.70 IM0127167 Input only 0.43 240 224 187 80 200 122 7x18...
Page 261 INSTALLATION GUIDE SINUS PENTA Figure 107: Mechanical features of a 3-phase inductor 261/418...
Page 262: Class 2T-4T - Dc Inductors
INSTALLATION GUIDE SINUS PENTA 6.6.4.3. Class 2T-4T – DC Inductors INDUCTANCE DIMENSIONS HOLE WEIGHT LOSSES INDUCTOR RATINGS MODEL TYPE L IM0140054 DC BUS 10.5 110 125 100 60 65 7x10 IM0140104 DC BUS 110 125 100 60 65 7x10 IM0140154 DC BUS 32.5...
Page 263 INSTALLATION GUIDE SINUS PENTA Figure 108: Mechanical features of a DC inductor 263/418...
Page 264: Class 2T, 4T, 5T, 6T - 3-Phase Du/Dt Inductors
HOLE WGT LOSSES INDUCTOR RATINGS MODEL TYPE L IM0138000 Output only IM0138010 Output only IM0138020 Output only 0.80 18.5 Please contact Elettronica Santerno IM0138030 Output only 0.60 IM0138040 Output only 0.42 IM0138045 Output only 0.28 IM0138050 Output only 0.17 300 259 192 100 250 123 9x24...
Page 265: Class 2T - 3-Phase Ac Inductors In Ip54 Cabinet
INSTALLATION GUIDE SINUS PENTA 6.6.5. Class 2T – 3-Phase AC Inductors in IP54 Cabinet MECHANICAL DIMENSIONS WEIGHT LOSSES Sinus Penta INDUCTOR SIZE (see Figure 110) MODEL MODEL TYPE 0007 ZZ0112020 Input-output 0008 0010 0015 ZZ0112030 Input-output 0016 0020 ZZ0112040 Input-output...
Page 266: Class 4T - 3-Phase Ac Inductors In Ip54 Cabinet
INSTALLATION GUIDE SINUS PENTA 6.6.6. Class 4T – 3-Phase AC Inductors in IP54 Cabinet MECHANICAL DIMENSIONS WEIGHT LOSSES Sinus Penta INDUCTOR SIZE (see Figure 110) MODEL MODEL TYPE ZZ0112010 Input-output 0005 0007 0009 ZZ0112020 Input-output 0011 0014 0016 ZZ0112030 Input-output...
Page 267: Class 5T-6T - 3-Phase Ac Inductors In Ip54 Cabinet
S12 5T 0006 S14 6T 0012 ZZ0112130 Input only 0018 0019 ZZ0112140 Input only 0021 0022 ZZ0112150 Input only 0024 Please contact Elettronica Santerno 0032 ZZ0112160 Input only 0042 0051 ZZ0112170 Input only 0062 0069 0076 ZZ0112180 Input only 0088 0131...
Page 268 INSTALLATION GUIDE SINUS PENTA Figure 110: Mechanical features of a 3-phase inductor for Class 2T-4T in IP54 cabinet 268/418...
Page 269: Output Single-Phase Inductors For Modular Inverters S75, S80, S90
INSTALLATION GUIDE SINUS PENTA 6.6.8. Output Single-Phase Inductors for Modular Inverters S75, S80, S90 6.6.8.1. AC single-phase Inductors – Class 4T-5T-6T INDUCTOR DIMENSIONS HOLE WEIGHT LOSSES INDUCTOR RATINGS MODEL Output IM0141782 0.015 1250 260 430 385 310 136 200 270 9x24...
Page 270: Sinusoidal Filters
INSTALLATION GUIDE SINUS PENTA 6.6.9. Sinusoidal Filters The sinusoidal filter is a system component to be installed between the inverter and the motor to enhance the equipment performance: a) The sinusoidal filter reduces the voltage peak in the motor terminals: The overvoltage in the motor terminals may reach 100% under certain load conditions.
Page 271: Es836/2 Encoder Board (Slot A)
24Vdc NPN, PNP, single-ended PUSH-PULL 6.7.2. Environmental Requirements Operating temperature –10 to +55°C ambient temperature (contact Elettronica Santerno for higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. operating altitude 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please contact Elettronica Santerno.
Page 272: Electrical Specifications
INSTALLATION GUIDE SINUS PENTA 6.7.3. Electrical Specifications Decisive voltage class A according to IEC 61800-5-1. Ratings Electrical Specifications Min. Type Max. Unit Encoder supply current, + 24 V, protected with resettable fuse Electronically protected encoder supply current, +12V Electronically protected encoder supply current, +5V...
Page 273: Installing Es836/2 Encoder Board On The Inverter (Slot A)
INSTALLATION GUIDE SINUS PENTA 6.7.4. Installing ES836/2 Encoder Board on the Inverter (Slot A) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 274: Terminals In Encoder Board
INSTALLATION GUIDE SINUS PENTA 6.7.5. Terminals in Encoder Board A 9-pole terminal board is located on the front side of the encoder board for the connection to the encoder. Terminal board, pitch 3.81 mm in two separate extractable sections (6-pole and 3-pole sections)
Page 275: Jumper Selecting The Type Of Encoder Supply
INSTALLATION GUIDE SINUS PENTA DIP-switch functionality and factory-settings are detailed in the table below. Switch (factory- OFF - open ON - closed setting) SW2.1 Channel B, NPN or PNP Channel B, Line driver or Push-Pull (default) SW2.2 Channel with complementary...
Page 276: Adjusting Trimmer
Zero notch connection is optional and is required only for particular software applications. However, for those applications that do not require any zero notch, NOTE its connection does not affect the inverter operation. See Sinus Penta’s Programming Guide for details. 276/418...
Page 277 INSTALLATION GUIDE SINUS PENTA Figure 117: LINE DRIVER or PUSH-PULL encoder with complementary outputs Put SW3 contacts to ON only if a complementary Push-pull or Line driver encoder is used (power supply: 5V or 12V). If a 24V push-pull encoder is used, CAUTION put contacts to OFF.
Page 278 INSTALLATION GUIDE SINUS PENTA Figure 118: PUSH-PULL encoder with single-ended outputs Because settings required for a single-ended encoder deliver a reference voltage to terminals 2, 4, 6, the latter are not to be connected. Failures will occur CAUTION if terminals 2, 4, 6 are connected to encoder conductors or to other conductors.
Page 279 INSTALLATION GUIDE SINUS PENTA Figure 119: PNP or NPN encoder with single-ended outputs and load resistors with external wiring NPN or PNP encoder outputs require a pull-up or pull-down resistive load to the supply or to the common. As load resistor ratings are defined by the...
Page 280 INSTALLATION GUIDE SINUS PENTA Figure 120: PNP or NPN encoder with single-ended outputs and internal load resistors Incorporated load resistors may be used only if NPN or PNP encoders are NOTE compatible with pull-up or pull-down external resistors (4.7kΩ). NPN or PNP encoders cause pulse distortions due to a difference in ramp up and ramp down edges.
Page 281: Wiring The Encoder Cable
INSTALLATION GUIDE SINUS PENTA 6.7.10. Wiring the Encoder Cable Use a shielded cable to connect the encoder to its control board; shielding should be grounded to both ends of the cable. Use the special clamp to fasten the encoder wire and ground the cable shielding to the inverter.
Page 282: Es913 Line Driver Encoder Board (Slot A)
5Vdc÷24Vdc LINE DRIVER 6.8.2. Environmental Requirements Operating temperature –10 to +55°C ambient temperature (contact Elettronica Santerno for higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. operating altitude 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please contact Elettronica Santerno.
Page 283: Electrical Specifications
INSTALLATION GUIDE SINUS PENTA 6.8.3. Electrical Specifications Decisive voltage class A according to IEC 61800-5-1 Value Electrical Specifications Min. Typ. Max. Unit Encoder supply current, + 24 V, protected with resettable fuse Electronically protected encoder supply current, +12V Electronically protected encoder supply current, +5V...
Page 284: Installing The Line Driver Board On The Inverter (Slot A)
4) Configure the DIP-switches and the jumper located on the encoder board based on the connected encoder. Check that the supply voltage delivered to the terminal output is correct. 5) Power on the inverter and set up parameters relating to the encoder feedback (see Sinus Penta’s Programming Instructions manual).
Page 285: Terminals In The Line Driver Encoder Board
INSTALLATION GUIDE SINUS PENTA 6.8.5. Terminals in the Line Driver Encoder Board A 9-POLE TERMINAL BOARD IS LOCATED ON THE FRONT SIDE OF THE ENCODER BOARD FOR THE CONNECTION TO THE ENCODER. Terminal board, pitch 3.81mm in two separate extractable sections (6-pole and 3-pole sections)
Page 286: Encoder Supply Selection Jumper
INSTALLATION GUIDE SINUS PENTA DIP-switch functionality and factory-settings are detailed in the table below. SW1.1 SW1.2 Channel A band limit disabled Min. channel A band limit Average channel A band limit Max. channel A band limit (default) SW1.3 SW1.4 Channel B band limit disabled Min.
Page 287: Adjusting Trimmer
INSTALLATION GUIDE SINUS PENTA Figure 126: Location of the jumpers selecting the encoder supply voltage 6.8.8. Adjusting Trimmer Trimmer RV1 located on ES913 board allows adjusting the encoder supply voltage. This can compensate voltage drops in case of long distance between the encoder and the encoder board, or allows feeding an encoder with intermediate voltage values if compared to factory-set values.
Page 288: Es822 Isolated Serial Board (Slot B)
6.9. ES822 Isolated Serial Board (Slot B) The isolated serial board RS232/485 controlling Sinus Penta inverters allows connecting a computer through RS232 interface or allows a multidrop connection of Modbus devices through RS485 interface. It provides galvanic isolation of interface signals relating to both the control board ground and the terminal board common of the control board.
Page 289: Electrical Features
INSTALLATION GUIDE SINUS PENTA 6.9.3. Electrical Features WIRING: Once ES822 board is fitted, connector RS485 installed on the inverter will automatically disable. D-type, 9- pole male connector (RS485) or female connector (RS232-DTE) located on ES822 board activate depending on the position of J1.
Page 290: Installing Es822 Board On The Inverter (Slot B)
INSTALLATION GUIDE SINUS PENTA 6.9.4. Installing ES822 Board on the Inverter (Slot B) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 291: Setting Es822 Board
INSTALLATION GUIDE SINUS PENTA 6.9.5. Setting ES822 Board 6.9.5.1. Jumper for RS232/RS485 Selection Jumper J1 sets ES822 board to operate as RS485 interface or as RS232 interface. With a jumper between pins 1-2 CN3-(RS485) is enabled (default). With a jumper between pins 2-3 CN2-(RS232) is enabled.
Page 292: Dip-Switch For Rs485 Terminator
INSTALLATION GUIDE SINUS PENTA 6.9.5.2. DIP-switch for RS485 Terminator Please refer to the Serial Communications section. For serial link RS485 in ES822 board, the line terminator is selected through DIP-switch SW1 as shown in the figure below. When the line master (computer) is located at the beginning or at the end of the serial link, the line terminator of the farthest inverter from the master computer (or the only inverter in case of direct connection to the master computer) shall be enabled.
Page 293: Optional Boards For Fieldbus (Slot B)
® Lonworks The inverters of the Sinus PENTA series can house only one optional board per fieldbus. This board allows controlling the inverter through the desired bus starting from a control device (PLC, industrial computer, etc.). The control method from fieldbus integrates the control methods from local terminals, remote terminals (through MODBUS serial link) and from keypad, which are provided from the inverter.
Page 294: Identification Data
INSTALLATION GUIDE SINUS PENTA 6.10.1. Identification Data Each kit including optional boards for fieldbuses also includes a CD-ROM containing detailed documentation (instruction manuals in English, utilities and configuration files), which is required for the inverter configuration and integration to the automation system based on fieldbus.
Page 295 Profibus communications board. Figure 131: Location of the slot B inside the terminal board cover of the Sinus PENTA inverters 4) Insert the communications board in the slot B; make sure that the comb connector in the board is inserted in the front part of the slot only, and that the last 6 pins are not connected.
Page 296 INSTALLATION GUIDE SINUS PENTA Figure 133: Fastening the communications board to slot B 5) Configure the DIP-switches and rotary-switches following the instructions given in the relevant section. 6) Connect the Fieldbus cable by inserting its connector or by connecting the wires to the terminals.
Page 297: Fieldbus Profibus-Dp Board
PLC, using a PROFIBUS-DP communications interface. The Sinus PENTA inverter operates as a Slave device and is controlled by a Master device (PLC) through command messages and reference values which are equivalent to the ones sent via terminal board. The Master device is also capable of detecting the operating status of the inverter.
Page 298: Profibus® Fieldbus Connector
INSTALLATION GUIDE SINUS PENTA 6.10.3.1. Profibus® Fieldbus Connector Female, 9-pin, D-sub connector. Pin location: Name Description Shield Connector frame connected to PE N.C. N.C. B-Line Positive RxD/TxD according to RS 485 specifications Request To Send – active high level when sending...
Page 299 INSTALLATION GUIDE SINUS PENTA Figure 135: Example of a Profibus network (the correct setting of the line terminators is highlighted) Each device in the network must have its own Profibus address. The addresses of the inverters of the Sinus PENTA series are set through the rotary-switches installed in the interface board. Each rotary-switch is provided with a pin that can be turned to position 0-9 using a small screwdriver.
Page 300 INSTALLATION GUIDE SINUS PENTA 6.10.3.3. Connection to the Fieldbus Make sure that wiring is correct, especially if the fieldbus operates at high baud rates (higher than or equal to 1.5Mb/s). Figure 135 is an example of a Profibus link connecting multiple devices.
Page 301: Profidrive Fieldbus Board
MAC ID can be set through the on-board DIP-switches. Max. 512 bytes for input/output data are available; some of them are used for the interfacing with the inverter. Refer to the Sinus Penta’s Programming Guide for more details on the inverter control modes through the DeviceNet fieldbus board.
Page 302: Devicenet ® Fieldbus Terminals
INSTALLATION GUIDE SINUS PENTA ® 6.10.5.1. DeviceNet Fieldbus Terminals The DeviceNet Fieldbus communications board is provided with a removable, screwable terminal board (pitch 5.08). The bus interface circuitry has an external supply of 24VDC ±10%, as prescribed from the CAN DeviceNet specifications.
Page 303 INSTALLATION GUIDE SINUS PENTA 6.10.5.3. Connection to the Fieldbus The wiring quality is fundamental for the best reliability of the bus operation. The higher the baud rates, the shortest the bus lengths allowed. Reliability is strongly affected by the type of wiring and the wire topology. The DeviceNet standard allows four types of wires based on the type of related devices.
Page 304 INSTALLATION GUIDE SINUS PENTA Each DeviceNet trunk line must meet some geometric requirements and must provide two terminator nodes and at least one supply node, because devices can NOTE be totally or partially powered via the bus. The type of the cable being used also determines the max.
Page 305: Canopen Fieldbus Board
DS-301 V3.0 specifications. The baud rate and the Device Address can be set through the on-board rotary switches. Eight baud rate levels can be set, up to 1Mbit/s. Refer to the Sinus Penta’s Programming Guide for more details on the inverter control modes through the CANopen fieldbus board.
Page 306: Canopen ® Fieldbus Connector
The CANopen connector is the same type as the connector fitted in all the inverters of the Sinus PENTA series for the Modbus serial communications, but the pin arrangement and the internal circuitry are totally different. Make sure that...
Page 307: Connection To The Fieldbus
INSTALLATION GUIDE SINUS PENTA The table below shows the possible settings of the rotary-switches for the baud rate selection. Rotary-switch setting Baudrate setting not allowed 10 kbits/s 20 kbits/s 50 kbits/s 125 kbits/s 250 kbits/s 500 kbits/s 800 kbits/s 1000 kbits/s setting not allowed 6.10.6.3.
Page 308: Ethernet Board
6.10.7. Ethernet Board Ethernet communications board allows interfacing a Sinus PENTA inverter to an external control unit with a communications interface operating with a Modbus/TCP Ethernet (IEEE 802) protocol complying with the Modbus-IDA V1.0 specifications. The IP rating for the communications board can be configured both through the on-board DIP-switches and automatically (network assignation through a DHCP protocol).
Page 309: Ethernet Connector
INSTALLATION GUIDE SINUS PENTA 6.10.7.1. Ethernet Connector The board is provided with a standard RJ-45 connector (IEEE 802) for Ethernet connection 10/100 (100Base-T, 10Base-T). The pin arrangement is the same as the one used for each network board computers are equipped with.
Page 310 INSTALLATION GUIDE SINUS PENTA Direct point-to-point connection is obtained with a Cross-Over Cable TIA/EIA-568-B, cat. 5. This type of cable performs a cross-over of the pairs so that the TD+/TD– pair corresponds to the RD+/RD– pair, and vice versa. The table below shows the colour matching on the connector pins for the Cross-Over Cable and the cross- over diagram of the two pairs used from 100Base-T or 10Base-T connection.
Page 311: Board Configuration
INSTALLATION GUIDE SINUS PENTA 6.10.7.3. Board Configuration The first step in configuring the Ethernet interface board consists in communicating with the board through a computer in order to update the configuration file (etccfg.cfg) stored to the non-volatile memory of the board.
Page 312 INSTALLATION GUIDE SINUS PENTA Point-to-point connection to the computer If a point-to-point connection to the computer is used, first configure the network board of the computer by setting a static IP address as 192.168.0.nnn, where nnn is any number ranging from 1 to 254.
Page 313 INSTALLATION GUIDE SINUS PENTA After configuring your computer as described above, in the DIP-switches of the communications board set a binary number different from 0, different from 255 and different from the number set in the low portion of the IP address of the computer.
Page 314 INSTALLATION GUIDE SINUS PENTA Figure 145: Example of the ping command to the IP address of the inverter interface board When the interface board is sent the data packet, it gets the MAC address-IP address match as a permanent match, then it compiles and saves an “ethcfg.cfg” file, where the IP address 10.0.254.177 is stored as its own address each time the inverter is turned on.
Page 315 Figure 148 shows a ModScan shield related to the 10 output variables of the inverter. These variables are acquired in real time and are provided by the Modbus/TCP protocol. Refer to Sinus Penta’s Programming Guide, Fieldbus Configuration menu, for any detail about the map and the meaning of the input/output variables.
Page 316: Status Leds
Fieldbus, the other is dedicated to the messages sent from the Fieldbus to the inverter. In order to write the interface variable 001: M042-Speed Reference from FIELDBUS (whole part) (refer to Sinus Penta’s Programming Guide), the Modbus/TCP transaction must be addressed to log 1025, not to log 1.
Page 317: Leds For Profibus-Dp ® Board Diagnostics
INSTALLATION GUIDE SINUS PENTA ® 6.10.8.2. LEDs for PROFIBUS-DP Board Diagnostics In the PROFIBUS-DP board, LED 1 is inactive; the remaining LEDs are described below: N. & Name Function It indicates that the inverter is on-line on the fieldbus: On-Line Green –...
Page 318: Leds For Canopen Board Diagnostics
Flashing green – A data packet is being transmitted or received 6.10.9. Environmental Requirements Common to All Boards Operating temperature –10 to +55°C ambient temperature (contact Elettronica Santerno for higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. operating altitude 2000 m a.s.l.
Page 319: Es919 Communications Board (Slot B)
CAUTION ES950) can be fitted into slot C. ES919 board behaves as a serial gateway and makes all the Mxxx measures and the Ixxx inputs available to the addresses given in the Sinus Penta’s CAUTION Programming Guide. The “Fieldbus” section in the Sinus Penta’s Programming Guide does not apply CAUTION to ES919 comms board.
Page 320: Installing Es919 Board On The Inverter (Slot B)
INSTALLATION GUIDE SINUS PENTA 6.11.4. Installing ES919 Board on the Inverter (Slot B) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 321: Es919 Board For Metasys ® N2
INSTALLATION GUIDE SINUS PENTA ® 6.11.5. ES919 Board for Metasys ® ES919 board for Metasys N2 uses RS485 serial port to communicate with the system via the communication protocol “Metasys N2” by Johnson Controls (http://www.johnsoncontrols.com). Metasys is a registered trademark of Johnson Controls Inc.
Page 322: Leds On The Asp485 Protocessor Module
INSTALLATION GUIDE SINUS PENTA 6.11.5.3. LEDs on the ASP485 ProtoCessor Module BLUE ORANGE YELLOW [L8] [L7] [L6] [L5] [L4] [L3] [L2] [L1] COMMS NO DEFAULT ERROR COLOUR DESCRIPTION ON: Field Port packet received BLUE OFF: Field Port response sent ON: Inverter Port Send Poll...
Page 323: Es919 Board For Bacnet/Ethernet
INSTALLATION GUIDE SINUS PENTA 6.11.6. ES919 Board for BACnet/Ethernet The Module BACnet/Ethernet board uses the Ethernet port to communicate with the system using the BACnet communications protocol. BACnet - A Data Communication Protocol for Building Automation and Control Networks. Developed...
Page 324: Leds On The Ffp485 Protocessor Module
6.11.6.3. Troubleshooting Tips If PWR LED does not come on and LA and LB do not flash, please contact ELETTRONICA SANTERNO’s Customer Service. If PWR LED does not come on but the LA and LB flash, then the PWR LED is faulty.
Page 325: Board Configuration
The BACnet fieldbus communication kit contains the BACnet configuration software. This software allows the user to set parameters for a specific BACnet installation. After installation, run the “Sinus Penta BACnet configurator.exe” file, which will load the BACnet configuration software. Figure 154: BACnet IP Configuration To configure and download the settings follow the steps below: Set up a connection on IP address 192.168.1.X from the host PC (Default IP address of the BACnet...
Page 326: Es919 Board For Bacnet/Rs485
INSTALLATION GUIDE SINUS PENTA 6.11.7. ES919 Board for BACnet/RS485 The BACnet/RS485 Module card uses RS485 serial port to communicate with the system via the BACnet MSTP communications protocol. The card is composed of the ProtoCessor FFP-485 module (see 6.11.6.2 LEDs on the FFP485 ProtoCessor Module and 6.11.6.3 Troubleshooting Tips) and of support/interface board ES919.
Page 327: Board Configuration
The BACnet fieldbus communication kit contains BACnet configuration software. This software allows the user to set parameters for a specific BACnet installation After installation, run the “Sinus Penta BACnet configurator.exe” file which will load the BACnet configuration software. Figure 156: BACnet MSTP Configuration To configure and download the settings follow the steps below: 1.
Page 328: Es851 Datalogger Board (Slot B)
INSTALLATION GUIDE SINUS PENTA 6.12. ES851 Datalogger Board (Slot B) ES851 DataLogger is an optional board allowing acquiring the operating variables of a plant and interfacing to a supervisor computer, even a remote computer, through different connecting modes for data logging and monitoring of the devices connected to the plant.
Page 329: Identification Data
INSTALLATION GUIDE SINUS PENTA 6.12.1. Identification Data Description Part Number ES851 FULL DATALOGGER ZZ0101820 6.12.2. Installing ES851 Board on the Inverter (Slot B) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 330 INSTALLATION GUIDE SINUS PENTA 3. Fit ES851 board and make sure that all contacts enter the relevant housing in the signal connector. Fasten the board to the fixing spacers using the screws supplied. Figure 159: ES851 DataLogger fitted into slot B 4.
Page 331: Connectivity
INSTALLATION GUIDE SINUS PENTA 6.12.3. Connectivity Remove voltage from the inverter before wiring ES851 DataLogger board. Take any safety measure required before touching the connectors and handling the CAUTION DataLogger board. ES851 is provided with the following serial communications ports:...
Page 332: Wiring Rs232 Serial Links
INSTALLATION GUIDE SINUS PENTA 6.12.3.1. Wiring RS232 Serial Links RS232 serial link is factory set for COM1 port. RS232 links are needed for some communication options required by ES851 DataLogger: Direct connection to a computer with a null modem cable (MODBUS RTU protocol in slave mode);...
Page 333: Wiring Rs485 Serial Link
Direct connection to the multidrop network of the plant devices (MODBUS RTU in master mode). The MODBUS-IDA (http://www.modbus.org) Association defines the type of connection for MODBUS communications over serial link RS485, which is used by the Sinus Penta, as a “2-wire cable”. Specifications are the following:...
Page 334 INSTALLATION GUIDE SINUS PENTA All the devices connected to the communication multidrop network should be grounded to the same conductor (0V) to minimize any difference of ground potentials between NOTE devices that can adversely affect communications. Provide a linear wiring (not a star wiring) for multidrop line RS485: the first device in the multidrop connection will have only one outgoing line, while the last device will have only one incoming line.
Page 335: Com1 Configuration And Wiring
INSTALLATION GUIDE SINUS PENTA 6.12.3.3. COM1 Configuration and Wiring DB9 flying connector (COM1) brings CN3/CN11 connector of ES851/1 board outside the inverter; this should be fastened to a bracket mounted on the right side of the inverter frame. The type of port (RS232 or RS485) to be used can be selected. The flying cable is to be connected to CN3 or CN11 for RS232 or RS485 respectively (factory setting: CN3).
Page 336 INSTALLATION GUIDE SINUS PENTA  RS485 Modbus RTU Mode This is NOT the default operating mode for ES851 DataLogger board. CAUTION For COM1 port, RS485 mode is an ALTERNATIVE to RS232. Either one must CAUTION be used. The pin layout for flying COM1 connector is as follows:...
Page 337: Com2 Configuration And Wiring
INSTALLATION GUIDE SINUS PENTA 6.12.3.4. COM2 Configuration and Wiring DB9 female connector (COM2) on ES851 is preset as RS485 Modbus Master. The DIP-switch SW2 allows RS485 driver power supply to be set as “internal” (via ES851) or as external and allows the line termination to be activated/deactivated.
Page 338: Types Of Ethernet Connections
6.12.3.5. Types of Ethernet Connections The Sinus Penta, if supplied with ES851 DataLogger, is provided with the standard RJ45 connector (IEEE 802) for 10/100 (100Base-T, 10Base-T) Ethernet connection. Pins are arranged as follows (same layout as in network boards used for personal computers):...
Page 339 INSTALLATION GUIDE SINUS PENTA If you did not purchase the option for the connection to the Internet (LINK service), ES851 can be connected to the LAN so that ES851 and the plant can be detected from the LAN ONLY, once the DataLogger parameters have been programmed accordingly.
Page 340: Ethernet Port Wiring
DataLogger board. Figure 162: Location of the Ethernet port Remove the cover and access to the control board of the Sinus Penta. Insert the male connector to the female RJ45 connector located on ES851. Press until the tab snaps.
Page 341: Es851-Rtc Real Time Clock (Slot B)
INSTALLATION GUIDE SINUS PENTA 6.13. ES851-RTC Real Time Clock (Slot B) The Real Time Clock ES851 RTC optional board is provided with a clock indicating date and time that is functioning even when the inverter is not powered. The inverter firmware may use date and time info to manage different timed events.
Page 342: Installing Es851-Rtc Board On The Inverter (Slot B)
INSTALLATION GUIDE SINUS PENTA 6.13.2. Installing ES851-RTC Board on the Inverter (Slot B) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 343: Es847 I/O Expansion Board (Slot C)
PNP and NPN inputs, Vomax= 48V, Iomax= 50mA, providing short-circuit protection through a resettable fuse. Not all I/Os are controlled from all the products of the Sinus Penta series. Please refer to the DIP-switch/Note column in ES847 Board Terminals and to the User CAUTION Manuals of the Sinus Penta’s applications (Guide to the Multipump Application...
Page 344: Identification Data
INSTALLATION GUIDE SINUS PENTA 6.14.2. Identification Data Description Part Number ES847/1 Signal conditioning ZZ0101814 6.14.3. Installing ES847 Board on the Inverter (Slot C) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 345 INSTALLATION GUIDE SINUS PENTA 3. Insert the two contact strips supplied in the bottom part of ES847 board; make sure that each contact enters its slot in the connector. Insert ES847 board over the control board of the PENTA inverter;...
Page 346: Es847 Board Terminals
Resolution: 12 bits 0V for analog inputs (common with control 0V) Control board zero Volt PD: Used from the Sinus Penta firmware only. PR: Used from the firmware of the Regenerative application when the Energy Counter option is installed. 346/418...
Page 347 INSTALLATION GUIDE SINUS PENTA SW1.3 = ON Vfs = 10V, Rin = 30kΩ SW1.1-2-4 = OFF SW1.4 = ON “Slow” configurable auxiliary analog input, number 8 Vfs = 100mV, Rin = 1MΩ SW1.1-2-3 = OFF SW1.2 = ON Ifs = 20mA, Rin = 124.5Ω...
Page 348: Configuration Dip-Switches
INSTALLATION GUIDE SINUS PENTA Multifunction auxiliary digital input 1 39 XMDI1 Multifunction auxiliary digital input 2 40 XMDI2 Multifunction auxiliary digital input 3 41 XMDI3 Multifunction auxiliary digital input 4 42 XMDI4 24Vdc Optoisolated digital Maximum 0 V digital input isolated to control 0 V inputs;...
Page 349: Possible Settings For Dip-Switches Sw1 And Sw2
Setting Slow Analog Channel XAIN11 Temperature Reading Mode: 0-10V f.s. Mode: 0-100mV f.s. Mode: 0-20mA f.s. with Thermistor PT100 (Default configuration) (default) Five acquisition firmware modes are available (see Sinus Penta’s Programming Guide) corresponding to four hardware settings (see table below). 349/418...
Page 350 INSTALLATION GUIDE SINUS PENTA Type of Preset Mode Set for SW1 and Full-scale Values and Notes Acquisition Voltage: 0÷10V Mode: 0-10V f.s. 0÷10V Voltage: 0÷100mV Mode: 0-100mV f.s. 0÷100mV Current: 0÷20 mA Mode: 0-20mA f.s. 0mA ÷ 20mA Current: 4÷20 mA Mode: 0-20mA f.s.
Page 351: Wiring Diagrams
INSTALLATION GUIDE SINUS PENTA 6.14.7. Wiring Diagrams 6.14.7.1. Connection of “Fast” Differential Analog Inputs A differential input allows weakening disturbance due to “ground potentials” generated when the signal is acquired from remote sources. Disturbance is weaker only if wiring is correct.
Page 352: Connection Of "Fast" Current Inputs
INSTALLATION GUIDE SINUS PENTA 6.14.7.2. Connection of “Fast” Current Inputs Three “fast” low-impedance analog inputs are available, which are capable of acquiring sensors with current output. The correct wiring is shown in the diagram below. Figure 169: Connection of 0÷20mA (4÷20mA) sensors to “fast” current inputs Do not use +24V power supply, available on terminals 44 and 49 in ES847 board, to power 4÷20mA sensors, because it is to be used for the common of...
Page 353: Connecting "Slow" Analog Inputs To Current Sources
To perform measure calibration, instead of the sensor connect a PT100 sensor emulator set to 0°C (or a 100Ω 0.1% resistor) to the line terminals, then enable the measure zeroing function. More details are given in the Sinus Penta’s Programming Guide. PT100 emulator allows checking the measure before connecting the sensor.
Page 354: Connecting Isolated Digital Inputs
INSTALLATION GUIDE SINUS PENTA 6.14.7.6. Connecting Isolated Digital Inputs All digital inputs are galvanically isolated from zero volt of the inverter control board. To activate isolated digital inputs, use either isolated supply delivered to terminals 44 and 49 or 24Vdc auxiliary supply.
Page 355: Connection To An Encoder Or A Frequency Input
200mA and is protected by a resettable fuse. Only encoders described above can be acquired directly by the terminal board of the Sinus Penta; encoder signals shall have a maximum frequency of 155kHz, corresponding to 1024 pulse/rev at 9000 rpm.
Page 356: Connection To Isolated Digital Outputs
INSTALLATION GUIDE SINUS PENTA 6.14.7.8. Connection to Isolated Digital Outputs Multifunction outputs XMDO1..8 (terminals 51..62) are all provided with a common terminal (CMDO1..8) which is isolated from the other outputs. They can be used to control both PNP and NPN loads, based on the wiring diagrams shown in Figure 175 and Figure 176.
Page 357: Environmental Requirements
NOTE permanent short-circuit can cause irreversible damage. 6.14.8. Environmental Requirements Operating temperature –10 to +55°C ambient temperature (contact Elettronica Santerno for higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. operating altitude 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please contact Elettronica Santerno.
Page 358: Electrical Ratings
INSTALLATION GUIDE SINUS PENTA 6.14.9. Electrical Ratings 6.14.9.1. Analog Inputs Value Fast Sampling Analog Inputs, ±10V f.s. Min. Type Max. Unit Input impedance kΩ Offset cumulative error and gain in respect to full-scale value Temperature coefficient of the gain error and offset ppm/°C...
Page 359 INSTALLATION GUIDE SINUS PENTA Value Slow Sampling Analog Inputs Configured in 0-10V mode Min. Type Max. Unit Input impedance kΩ Offset cumulative error and gain in respect to full-scale value Temperature coefficient of the gain error and offset ppm/°C Digital resolution Value of voltage LSB 2.44...
Page 360: Digital Inputs
INSTALLATION GUIDE SINUS PENTA Value Slow Sampling Analog Inputs Configured in PT100 Temperature Measure Mode Type Unit . Type of probe Two-wire PT100 Thermistor Measure range –50 °C Polarization current for PT100 0.49 Measure temperature coefficient ppm/°C Digital resolution Measure max. cumulative error for temperature ranging from –40 to +55°C °C...
Page 361: Digital Outputs
INSTALLATION GUIDE SINUS PENTA 6.14.9.3. Digital Outputs Value Features of the Digital Outputs Min. Type Max. Unit Working voltage range for outputs XMDO1..8 Max. current that can be switched from outputs XMDO1..8 Voltage drop of outputs XMDO1..8, when active Leakage current of outputs XMDO1..8, when active µA...
Page 362: Es870 Relay I/O Expansion Board (Slot C)
6.15. ES870 Relay I/O Expansion Board (Slot C) ES870 board is an expansion board for the digital I/Os of all the products of the Sinus Penta series. ES870 board includes: XMDI1/2/3/4/5/6/7/8: Eight 24V multifunction digital inputs, type PNP. Three inputs are “fast propagation”...
Page 363: Installing Es870 Board On The Inverter (Slot C)
INSTALLATION GUIDE SINUS PENTA 6.15.2. Installing ES870 Board on the Inverter (Slot C) Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for a complete discharge of DANGER the internal capacitors to avoid any electric shock hazard.
Page 364: Es870 Board Terminals
INSTALLATION GUIDE SINUS PENTA 3. Insert the two contact strips supplied in the bottom part of ES870 board; make sure that each contact enters its slot in the connector. Insert ES870 board over the control board of the PENTA inverter;...
Page 365: Connection To An Encoder Or A Frequency Input
INSTALLATION GUIDE SINUS PENTA Name Description I/O Features Change-over contact: with low logic level, common terminal Multifunction, relay digital output 1 (NC contact) XDO1-NC is closed with NC terminal; with high logic level, common terminal is open with NO; Multifunction, relay digital output 1 (common)
Page 366: Es914 Power Supply Unit Board
Figure 179: ES914 Power supply unit board Description of ES914 board ES914 board provides insulated power supply to the inverters of the Sinus Penta series through RS485 connector (see Auxiliary Power Supply). It is supplied on a board-holder support with rear plug connector for DIN rail type OMEGA 35mm.
Page 367 INSTALLATION GUIDE SINUS PENTA SHIELDED CABLE FOR RS485 LINK PE-SHIELD Connection: • Optional on inverter-side • On master-side, it makes the signal discharger totally ineffective Figure 180: Basic wiring diagram for ES914 board Figure 181: Block-diagram with 3-zone insulation 367/418...
Page 368: Identification Data
INSTALLATION GUIDE SINUS PENTA 6.16.1. Identification Data Description Part Number ES914 Adaptor for aux. power ZZ0101790 supply 6.16.2. Wiring ES914 Board ES914 board includes three terminal boards and two connectors. The signal connections going to the RS485 Master and to the inverter are available both on the screwable terminals and to DB9 connectors.
Page 369 INSTALLATION GUIDE SINUS PENTA • M3 Terminals: RS485 connection to the inverter: separable terminals, 3.81mm pitch, suitable for 0.08 ÷ 1.5mm (AWG 28-16) cables. Terminal N. Name Description RS485 Ai RS485 (A) signal – Inverter RS485 Bi RS485 (B) signal – Inverter...
Page 370 INSTALLATION GUIDE SINUS PENTA Power Supply LEDs ES914 board is equipped with three indicator LEDs for indicating the status of the power supply voltage. Colour Function Green Presence of power supply voltage (5V) in inverter-side RS485 circuits Green Presence of inverter power supply voltage (9V)
Page 371 INSTALLATION GUIDE SINUS PENTA Value Electrical Specifications Min. Typ. Max. Unit Operating temperature range of the components (standard °C version) Max. relative humidity (non-condensing) Environment pollution degree (according to IEC 61800-5- Degree of protection of the plastic case IP20 Insulation test voltage between the encoder signals and 500Vac 1’...
Page 372 INSTALLATION GUIDE SINUS PENTA Figure 182: Position of the LEDs and DIP-switches in ES914 board 372/418...
Page 373: Loc-0-Rem" Key Selector Switch And Emergency Push-Button For Ip54 Models
INSTALLATION GUIDE SINUS PENTA 6.17. “Loc-0-Rem” Key Selector Switch And Emergency Push-Button for IP54 Models The IP54 models can be provided with a key selector switch and an emergency push-button (optional devices supplied by request). The key selector switch selects the following operating modes:...
Page 374: Wiring Ip54 Inverters With Optional "Loc-0-Rem" Key Selector Switch And Emergency Push-Button
INSTALLATION GUIDE SINUS PENTA 6.17.1. Wiring IP54 Inverters with Optional “LOC-0-REM” Key Selector Switch and Emergency Push-button Figure 183: Wiring diagram for IP54 inverters 374/418...
Page 375: Es860 Sin/Cos Encoder Board (Slot A)
The ES860 Sin/Cos Encoder board allows interfacing encoders provided with 1Volt peak-to-peak analog outputs. Those encoders may be used to provide speed feedback and/or position feedback for the inverters of the Sinus PENTA series. Please refer to the Programming Guide and the Guide to the Synchronous Motor NOTE Application for the available control algorithms.
Page 376: Identification Data
Figure 185: Location of Slot A inside the terminal board covers in Sinus PENTA inverters. 4. Insert ES860 board into Slot A. Carefully align the contact pins with the two connectors in the slot. If the board is properly installed, the three fixing holes are aligned with the housing of the relevant fixing spacers screws.
Page 377 INSTALLATION GUIDE SINUS PENTA Figure 186: Fitting the ES860 board inside the inverter. 5. Set the correct encoder power supply and the DIP-switch configuration. 6. Power the inverter and check if the supply voltage delivered to the encoder is appropriate. Set up the parameters relating to ”Encoder A”...
Page 378: Sin/Cos Encoder Connector
INSTALLATION GUIDE SINUS PENTA 6.18.2.1. Sin/Cos Encoder Connector High density D-sub 15-pin female connector (three rows). The figure shows a front view of the pin layout. Figure 187: Pin layout on the high density connector Name Description C– Negative sine signal (absolute position) D–...
Page 379: Es860 Configuration And Operating Modes
INSTALLATION GUIDE SINUS PENTA 6.18.3. ES860 Configuration and Operating Modes The ES860 Encoder Interface Board may power both 5V and 12V encoders and allows acquiring two types of encoders with 1Volt peak-to-peak sinusoidal outputs: Three-channel mode: signals A (sine), B (cosine), R (zero index).
Page 380: Configuring And Adjusting The Encoder Supply Voltage
INSTALLATION GUIDE SINUS PENTA 6.18.3.1. Configuring and Adjusting the Encoder Supply Voltage The ES860 board may power encoders having different power supply voltage ratings. A selection Jumper and a power supply voltage regulation Trimmer are available, as shown in the figure below.
Page 381: Connecting The Encoder Cable
INSTALLATION GUIDE SINUS PENTA 6.18.4. Connecting the Encoder Cable State-of-the-art connections are imperative. Use shielded cables and correctly connect cable shielding. The recommended connection diagram consists in a multipolar, dual shielded cable. The inner shield shall be connected to the connector case connected to the ES860 board, while the outer shield shall be connected to the encoder frame, usually in common with the motor frame.
Page 382: Environmental Requirements
INSTALLATION GUIDE SINUS PENTA 6.18.5. Environmental Requirements –10 to +55°C ambient temperature (contact Elettronica Santerno for Operating temperatures higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. allowable operating 2000 m a.s.l. For installation above 2000 m and up to 4000 m, please altitude contact Elettronica Santerno.
Page 383 INSTALLATION GUIDE SINUS PENTA Value Max. absolute values Unit Maximum allowable common mode voltage amplitude causing no damage –20 Maximum allowable differential voltage amplitude on channels A, B, R –3.5 +3.5 Maximum allowable differential voltage amplitude on channels C and D –10...
Page 384: Es861 Resolver And Incremental Encoder Board (Slot C)
The ES861 board acquires resolver signals and converts them into 12-bit digital signals that can be used as speed and/or position feedback for the inverters of the Sinus PENTA series. Please refer to the Programming Guide and the Guide to the Synchronous Motor NOTE Application for the available control algorithms.
Page 385: Identification Data
12-bit RtD for positioning (0.0879° x LSB) or speed acquisition range [–60000 ÷ 60000] rpm. 6.19.1. Identification Data Description Part Number Compatibility All the inverters of the Sinus PENTA series with control board ES927 installed. Sin/Cos resolver inputs, 3.6Vpp ± 10% ranging ES861 Incremental Encoder and ZZ0101860 from 10 kHz to 20 kHz.
Page 386 INSTALLATION GUIDE SINUS PENTA Figure 193: Location of slot C inside the terminal board cover of the Sinus Penta inverter Figure 194: Terminal strips inserted into SLOT C 386/418...
Page 387 INSTALLATION GUIDE SINUS PENTA Figure 195: Fitting the ES861 board inside the inverter. 5. Configure the supply voltage for the incremental encoder (please refer to the relevant User Manual) by setting the configuration jumper accordingly. 6. Power the inverter and check if the supply voltage delivered to the encoder is appropriate. Set up the parameters relating to ”Encoder A”...
Page 388: Resolver Connector
INSTALLATION GUIDE SINUS PENTA 6.19.2.1. Resolver Connector D-sub 9-pin female connector. The figure shows a front view of the PIN layout. Figure 196: Pin layout on the D-sub 9-pin female connector. Name Description EXC+ Resolver excitation output (direct signal) EXC–...
Page 389: Incremental Encoder And Digital Lines Connectors
INSTALLATION GUIDE SINUS PENTA 6.19.2.2. Incremental Encoder and Digital Lines Connectors Figure 197: Input-output signal terminal boards Name Description +VEOUT Incremental encoder power supply output Isolated power supply common Isolated power supply common Isolated 5V power supply generated internally for control logics...
Page 390: Es861 Configuration And Operating Modes
INSTALLATION GUIDE SINUS PENTA 6.19.3. ES861 Configuration and Operating Modes The ES861 board may power both 5V to 24V encoders and allows acquiring signals coming from the Resolver in order to convert the position/speed data into a 12-bit word. 6.19.3.1.
Page 391 INSTALLATION GUIDE SINUS PENTA Input line-driver encoders supplied from 5V external source: pin 6 in M1 “+5VM_INT” at 5V and pin 8 in M1 “0VM_INT” at 0V. If the same external source is to be used also for the line-driver encoders in RX mode, create a jumper between pins 5 and 6 in M1 and a jumper between pins 7 and 8.
Page 392: Connecting The Resolver Cable
INSTALLATION GUIDE SINUS PENTA 6.19.4. Connecting the Resolver Cable State-of-the-art connections are imperative. Use shielded cables and correctly connect cable shielding. The recommended connection diagram consists in a multipolar, dual shielded cable. The inner shield shall be connected to the connector case connected to ES861 board, while the outer shield shall be connected to the encoder frame, usually in common with the motor frame.
Page 393: Environmental Requirements
INSTALLATION GUIDE SINUS PENTA 6.19.5. Environmental Requirements –10 to +55°C ambient temperature (contact Elettronica Santerno for Operating temperatures higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. allowable operating 2000 m a.s.l. For installation above 2000 m and up to 4000 m, altitude please contact Elettronica Santerno.
Page 394 INSTALLATION GUIDE SINUS PENTA Value Max. absolute values Unit Maximum allowable common mode voltage amplitude for channels CHA, –25 CHB, CHZ Exceeding the maximum differential input or common mode voltages will result in CAUTION irreparable damage to the apparatus. Value...
Page 395: Es950 Biss/Endat Encoder Board (Slot C)
BiSS and EnDat 2.2 protocols and allows using them to provide speed feedback and/or position feedback for the inverters of the Sinus PENTA series. Please refer to the Programming Guide and Guide to the Synchronous Motor Application NOTE for the available control algorithms.
Page 396: Identification Data
Input signal error detection. 6.20.1. Identification Data Description Part Number Compatibility All the inverters of the Sinus PENTA series equipped with ES927 control board. Absolute encoders with balanced digital EnDat ES950 EnDat Encoder Interface interface according to TIA/EIA-485 standard and ZZ0101880 board power supply voltage ranging from 5 to 24V.
Page 397: Installing Es950 Board On The Inverter (Slot C)
If the board is properly installed, the three fixing holes are aligned with the housing of the relevant fixing spacers screws. Check if alignment is correct, then fasten the three fixing screws as show in the figure below. Figure 201: Location of slot C inside the terminal board cover in Sinus PENTA inverters. 397/418...
Page 398 INSTALLATION GUIDE SINUS PENTA Figure 202: Terminal strips inserted into SLOT C Figure 203: Fitting the ES950 board inside the inverter 5. Configure the supply voltage for the incremental encoder (please refer to the relevant User Manual) by setting the configuration jumper accordingly.
Page 399: Biss/Endat Encoder Connector
INSTALLATION GUIDE SINUS PENTA Before gaining access to the components inside the inverter, remove voltage from the inverter and wait at least 20 minutes. Wait for the complete discharge of DANGER the internal capacitors to avoid electric shock hazard. Do not connect or disconnect signal terminals or power terminals when the...
Page 400: Incremental Encoder And Digital Line Connectors
INSTALLATION GUIDE SINUS PENTA 6.20.2.2. Incremental Encoder and Digital Line Connectors Figure 205: Input-output signal terminal board Name Description +VEOUT Incremental encoder power supply output Isolated power supply common Isolated power supply common Isolated power supply common +5V_EXT External power supply input for incremental encoder...
Page 401: Es950 Configuration And Operating Modes
INSTALLATION GUIDE SINUS PENTA 6.20.3. ES950 Configuration and Operating Modes The ES950 encoder interface board may power both 5V to 24V encoders and allows absolute encoders readout via two different protocols based on the same types of signals: one data line and one clock line.
Page 402: Biss Operating Mode
EnDat is a serial protocol proprietary of Heidenhain. It is dedicated to point-to-point connections with absolute encoders (absolute position information divided by SingleTurn and MultiTurn depending on the encoder). In the Sinus Penta system, the EnDat protocol allows reading the encoder absolute position and allows R/W of the logs internal to the encoder.
Page 403 INSTALLATION GUIDE SINUS PENTA Figure 207: Jumpers and trimmer for power supply configuration 403/418...
Page 404: Connecting The Encoder Cable
INSTALLATION GUIDE SINUS PENTA BiSS/EnDat encoder supply: VE OUT EB No VE OUT EB In 24V mode, the output voltage is fixed and cannot be adjusted. In 5 and 12V mode, the output voltage can be fine-tuned: in 5V mode, the no-load voltage may range from 4.5 to 7V by adjusting each individual trimmer accordingly;...
Page 405 INSTALLATION GUIDE SINUS PENTA The figure below illustrates the recommended connection method. Figure 208: Recommended dual shielded connection for encoder cable The encoder supply output and the encoder signal common are isolated in respect to the common of the analog signals fitted in the inverter terminal board (CMA).
Page 406: Environmental Requirements
INSTALLATION GUIDE SINUS PENTA 6.20.5. Environmental Requirements –10 to +55°C ambient temperature (contact Elettronica Santerno for Operating temperatures higher ambient temperatures) Relative humidity 5 to 95% (non-condensing) Max. allowable operating 2000 m a.s.l. For installation above 2000 m and up to 4000 m, altitude please contact Elettronica Santerno.
Page 407 INSTALLATION GUIDE SINUS PENTA Value Max. absolute values Unit Maximum allowable common mode voltage amplitude causing no damage –7 on inputs DATA+, DATA–, TCLK+, TCLK– Maximum allowable differential voltage amplitude on channels CHA, CHB, –25 Exceeding the maximum differential input or common mode voltages will result in CAUTION irreparable damage to the apparatus.
Page 408: Encoder Board Hiperface Es966 (Slot C)
Encoder Board Hiperface ES966 (Slot C) The encoder board Hiperface ES966 enables interfacing absolute encoders with digital serial outputs based on Hiperface protocol that can be used as speed feedback and/or position feedback on the Sinus Penta inverters. Please refer to the Programming Guide and to the Guide to the Synchronous Motor NOTE Application to check the available control algorithms.
Page 409: Normative References
INSTALLATION GUIDE SINUS PENTA 7. NORMATIVE REFERENCES The inverters of the Sinus Penta line comply with the following: • Electromagnetic Compatibility Directive 2004/108/CE • Low Voltage Directive 2006/95/CE 7.1. Electromagnetic Compatibility Directive In most systems, the processing control also requires additional devices, such as computers, captors, and so on, that are usually installed one next to the other, thus causing disturbance: - Low frequency –...
Page 410 INSTALLATION INSTRUCTIONS SINUS PENTA Emission Limits The standards in force also define the allowable emission level for different environments. The diagrams below pertain to the emission limits allowed by EN 61800-3 ed.2. “FIRST ENVIRONMENT” Disturbance Limits dB (uV) Quasi-Peak Category C2...
Page 411 Measurement Techniques. Section 6: Immunity from Radiofrequency Fields Induced Disturbance. ELETTRONICA SANTERNO certifies all its products in compliance with immunity standards in force. All classes are provided with CE Declaration of European Conformity according to Electromagnetic Compatibility Directive 2004/108/CE (please visit santerno.com).
Page 412: Radiofrequency Disturbance
INSTALLATION INSTRUCTIONS SINUS PENTA 7.1.1. RADIOFREQUENCY DISTURBANCE Radiofrequency disturbance (RFI) may occur where the inverter is installed. Electromagnetic emissions produced by the electrical components installed inside a cabinet may occur as conduction, radiation, inductive coupling or capacitive coupling. Emissions disturbance can be the following: a) Radiated interference from electrical components or power wiring cables inside the cabinet;...
Page 413: The Power Supply Mains
Mains disturbance may be limited by installing a mains filter to reduce RFI. ELETTRONICA SANTERNO adopted this solution to suppress RFI. 7.1.1.2. Output Toroid Filters Ferrite is a simple radiofrequency filter. Ferrite cores are high-permeable ferromagnetic materials used to weaken cable disturbance: - in case of three-phase conductors, all phases must go through the ferrite;...
Page 414 INSTALLATION INSTRUCTIONS SINUS PENTA High sensitivity Analog inputs and outputs: voltage reference and current reference sensors and measurement circuits (ATs and VTs) DC supply (10V, 24V) Low sensitivity digital inputs and outputs: optoisolated commands, relay outputs Low perturbation filtered AC supply...
Page 415 INSTALLATION GUIDE SINUS PENTA Figure 210: Example of correct wiring of an inverter inside a cabinet 415/418...
Page 416: Input And Output Filters
SINUS PENTA 7.1.1.4. Input and Output Filters The inverters of the Sinus Penta series may be delivered with incorporated input filters; in that case, models are marked with A1, A2, B in the ID number. If built-in filters are fitted, disturbance amplitude ranges between allowable emission limits.
Page 417: Index
INSTALLATION GUIDE SINUS PENTA 8. INDEX ES870 ............... 362 ES913 ............... 106; 282 ES914 ............... 366 ES919 ............... 319 Air cooling ..............29 ES950 ............... 395 Alarms .............. 111; 157 ES966 ............... 408 Application Heavy ..............159 Light ..............159 Standard ...............
Page 418 INSTALLATION INSTRUCTIONS SINUS PENTA Motor control ........148; 150; 152; 155 Serial board .............. 288 Serial communications ........141; 145 SIN/COS Encoder ............ 375 Sinusoidal filters ............270 Size ................36 Noise Level ..............36 Slot A ............273; 282; 284 Slot B ........

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