Rockwell Automation Allen-Bradley Ultra5000 Manuals

Manuals and User Guides for Rockwell Automation Allen-Bradley Ultra5000. We have 2 Rockwell Automation Allen-Bradley Ultra5000 manuals available for free PDF download: Installation Manual

Rockwell Automation Allen-Bradley Ultra5000 Installation Manual (160 pages)

Intelligent Positioning Drives

Brand: Rockwell Automation | Category: Control Systems | Size: 5.8 MB

Table of Contents
3
Contents of this Manual
9
Preface

9
Introduction

9
Appendix A Objectives

15
- Complying with European Union Directives
  15
Chapter 1 Chapter Objectives

15
Installing Your Ultra5000

15
- EMC Directive
  16
- Low Voltage Directive
  16
- Before Mounting Your System
  17
  - How to Store Your Ultra5000 before Installation
    17
  - How to Unpack the System
    18
  - Minimum Mounting Requirements
    19
  - Ventilation Requirements
    20
  - Sizing an Enclosure
    21
  - Transformer Sizing
    21
    
    Data
    21
  - Fuse Sizing
    23
  - General Power Specifications
    23
- Bonding Your System
  24
  - Bonding Modules
    24
  - Bonding Multiple Subpanels
    25
- Mounting Your Ultra5000 Drive
  26
Chapter 2

27
- Chapter Objectives
  27
Ultra5000 Connector

27
Connecting Your Ultra5000

61
Chapter 3

61
- Chapter Objectives
  61
Chapter 4

81
- Chapter Objectives
  81
Commissioning Your Ultra5000

81
Chapter 5

87
- Chapter Objectives
  87
- Maintaining the Drive
  87
  - Periodic Maintenance
    87
    
    Cleaning the Drive
    87
    
    Inspecting the Cables
    88
Maintaining Your Ultra5000

87
- General Troubleshooting
  88
  - Error Codes
    88
- Troubleshooting for Devicenet Drives
  92
  - Devicenet Module Status LED
    92
  - Devicenet Network Status LED
    93
  - Node Problems
    94
  - Device Failure - LED Status Check
    94
  - Scanner Problems
    95
  - Power Supply Problems
    95
  - Cable Installation and Design Problems
    96
  - Adjusting the Physical Network Configuration
    96
    
    2098-IPD-005-XX, -010-XX, and -020-XX
    97
    
    2098-IPD-030-XX, -075-XX, and -150-XX
    98
    
    2098-IPD-HV030-XX, -HV050-XX, -HV100-XX, -HV150-XX
    99
  - Physical and Environmental
    100
  - Power Dissipation
    101
  - User Programming
    102
  - Control
    102
  - Inputs and Outputs
    103
  - Communications
    103
  - Motor Feedback
    104
  - Auxiliary Feedback
    104
  - Connectors
    104
- Dimensions
  105
Appendix B

113
Interconnect Diagrams

113
- Objectives
  113
- Ultra5000 and Motor Cable Diagrams
  113
  - Ultra5000 Drive and Motor Cable Combinations
    113
  - Ultra5000 to Motor Interconnect Diagrams
    115
- Ultra5000 Power Wiring Diagrams
  127
- Using an Emergency Stop Contactor
  132
- Grounding for Ultra5000 CE Requirements
  134
- Ultra5000 Shunt Module Information
  135
  - 300 Watt Active Shunt Module
    135
  - 900 Watt Passive Shunt Module
    136
  - 2090 Passive Shunt Module
    136
Appendix C

136
- Ultra5000 Drives
  136
- AC Line Filters
  137
- Ultraware Software
  137
- External Shunt Kits
  140
  - 300 Watt Active Shunt Ferrites
    141
  - 2090 Series Passive Shunts
    141
- Cables
  142
  - Motor Power Cables
    142
  - Motor Feedback Cables
    143
  - MP-Series Motor Brake Cable
    144
  - Ultra5000 Interface Cables
    144
- Mating Connector Kits
  145
Appendix D

147
Wiring Three Phase Power to a

147
- Three Phase Line Filtering Requirements for EMC
  149
- Voiding of CE Compliance
  150

Rockwell Automation Allen-Bradley Ultra5000 Installation Manual (73 pages)

Intelligent Positioning Drives

Brand: Rockwell Automation | Category: DC Drives | Size: 1.27 MB

Table of Contents
3
Preface
7
Introduction
7
Who Should Use this Manual
7
Purpose of this Manual
7
Contents of this Manual
8
Related Documentation
8
Conventions Used in this Manual
8
Product Receiving and Storage Responsibility
9
Allen-Bradley Support
9
Local Product Support
9
Technical Product Assistance
9
Installing Your Ultra5000
11
Chapter Objectives
11
Complying with European Union Directives
11
EMC Directive
11
Low Voltage Directive
12
Before Mounting Your System
12
Storing Your Ultra5000 before Installation
12
Unpacking Modules
13
System Mounting Requirements
13
Ventilation Requirements
14
Transformer Sizing
15
Bonding Your System
16
Bonding Modules
16
Bonding Multiple Subpanels
17
Mounting Your Ultra5000 Drive
18
Connecting Your Ultra5000
19
Chapter Objectives
19
Understanding Ultra5000 Connectors
19
Ultra5000 Block Diagram
19
Front Panel Connections
20
I/O Connectors
21
Motor Encoder Connector
22
Serial Port Connectors
22
Understanding Ultra5000 I/O Specifications
23
Digital Inputs
23
Digital Outputs
24
Analog Inputs
26
Analog Outputs
26
Understanding Encoder Feedback Specifications
27
Encoder Interface
27
Auxiliary Encoder Interface
28
Understanding Serial Interfaces
29
Understanding Basic Wiring Requirements
30
Routing High and Low Voltage Cables
31
Grounding Your Ultra5000
32
Grounding Your System to the Subpanel
32
Grounding Multiple Subpanels
33
EMC Motor Ground Termination
33
Wiring Your Ultra5000
34
Connecting Interface Cables
35
Wiring I/O Connections
35
Wiring Power Connections
36
Commissioning Your Ultra5000
41
Chapter Objectives
41
General Startup Precautions
41
Understanding Communication Switch Settings
42
Applying Power to Your System
42
Configuring Your Ultra5000
43
Maintaining Your Ultra5000
45
Chapter Objectives
45
Maintaining the Drive
45
Periodic Maintenance
45
Troubleshooting
46
Error Codes
46
Specifications and Dimensions
49
Chapter Objectives
49
Ultra5000 Specifications
49
General Power Specifications
49
Physical and Environmental
50
Power Dissipation
50
User Programming
51
Controller
51
Inputs and Outputs
52
Communications
52
Motor Feedback
52
Auxiliary Feedback
53
Connectors
53
Dimensions
54
Options and Accessories
57
Chapter Objectives
57
Ultra5000 Family
57
Option Cards
57
Ultra5000 Accessories
57
External Shunt Kit
58
AC Line Filters
58
Mating Connector Kits
59
Break out Board, Cables, and Kits
59
Motor Power Cables
60
Motor Feedback Cables
60
Interface Cables
61
Application Information
63
Chapter Objectives
63
Mechanical Resonance
63
Backlash
64
Using an Emergency Stop Contactor
64
Grounding for Ultra5000 CE Requirements
66
Building Your Own Cables
67
Persistent EMI Problems
67

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Rockwell Automation Allen-Bradley Ultra5000 Manuals

Rockwell Automation Allen-Bradley Ultra5000 Installation Manual (160 pages)

Table of Contents

Preface

Introduction

Appendix A Objectives

Chapter 1 Chapter Objectives

Installing Your Ultra5000

Chapter 2

Ultra5000 Connector

Connecting Your Ultra5000

Chapter 3

Chapter 4

Commissioning Your Ultra5000

Chapter 5

Maintaining Your Ultra5000

Appendix B

Interconnect Diagrams

Appendix C

Appendix D

Wiring Three Phase Power to a

Rockwell Automation Allen-Bradley Ultra5000 Installation Manual (73 pages)

Table of Contents

Related Products

Rockwell Automation Categories