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Allen-Bradley AADvance T9451
Rockwell Automation Allen-Bradley AADvance T9451 Manuals
Manuals and User Guides for Rockwell Automation Allen-Bradley AADvance T9451. We have
2
Rockwell Automation Allen-Bradley AADvance T9451 manuals available for free PDF download: Solutions Handbook, System Build Manual
Rockwell Automation Allen-Bradley AADvance T9451 Solutions Handbook (165 pages)
Brand:
Rockwell Automation
| Category:
Controller
| Size: 14 MB
Table of Contents
Table of Contents
11
Chapter 1 Introduction
17
The Aadvance System
17
The Aadvance Safety Controller
19
Chapter 2
21
Safety Configurations
22
Safety Features
22
The Aadvance Safety Controller Safety Features
22
Performance and Electrical Specifications
23
Scan Times
24
Environmental Specification
25
Certifications for Safety System Applications in Hazardous
27
Environments
27
ATEX Certificate
27
Iecex UL Certificate
27
Module Label
27
KCC-EMC Registration
28
Main Components
28
Physical Features
28
Compact Module Design
28
Module Polarization Keying
29
Module Locking Mechanism
31
Processor Base Unit
32
External Ethernet, Serial Data and Power Connections
33
Serial Communications Ports
33
I/O Base Unit
35
Termination Assemblies
36
Product Dimensions
40
Corrective Maintenance and Module Replacement
42
Processor Back-Up Battery
42
Expansion Cable
44
Technical Features
45
TUV Approved Operating System
45
Internal Diagnostics and Fault Reset
45
Remote Fault Reset
45
Controller Internal Bus Structure
46
On-Line Updates I/O Configuration Changes
47
Hot Swap I/O for Business Critical Channels
47
Processor Firmware Upgrades
48
Ethernet Communication Protocols
48
The Aadvance Workbench and Software Development Environment
49
Operating Systems (32 or 64 Bit)
50
Importing and Exporting Data
51
Aadvance Workbench Licensing
51
Chapter 3 Field Data Handling
53
Controller Functionality
53
Process Safety Time
53
CIP and Its Producer and Consumer Variables
54
Sntp
54
Bindings and the SNCP Network
55
Hart
55
MODBUS Master
57
MODBUS Master Hardware and Physical Connections
58
Serial Communication Interface
57
Time Synchronization SNTP
57
Controller IP Address
59
Differential Services (Diffserv)
60
Recovery Mode
60
Ethernet Forwarding
61
Serial Tunneling
61
Compiler Verification Tool
62
The OPC Portal Server
62
Chapter 4 SIL 2 Architectures
63
SIL 2 Fail-Safe Architecture
63
SIL 2 Fault Tolerant Input Architectures
64
SIL 2 Fault Tolerant Output Architecture
65
SIL 2 Fault Tolerant Input and SIL 2 High Demand Architecture
66
SIL 3 Architectures
67
SIL 3 Fail-Safe I/O, Fault Tolerant Processor
68
SIL 3 Fault Tolerant I/O Architectures
69
SIL 3 TMR Input and Processor, Fault Tolerant Output
70
Certified Configurations
72
Example Architectures with Approved Modules
73
Standard Architectures
73
Simplex I/O Architecture
75
Dual Architecture for Fault Tolerant Applications
77
Triple Modular Redundant Architecture
79
Mixed Architectures
81
Mixed I/O Architectures
82
Mixed Safety Integrity Levels
82
Distributed Architectures
84
Example Distributed Controller Systems
85
Typical Network Applications
86
Controller External Network Connectors
87
Specifying a Safety Network
88
Aadvance System Architectures
63
Aadvance Scalability
89
Chapter 5 I/O Channel Capacity
89
Simplex I/O Channel Capacity
89
Rockwell Automation Publication ICSTT-RM447M-EN-P - July
89
Dual I/O Channel Capacity
90
Triple Modular Redundant Channel Capacity
91
Adding I/O Channel Capacity
91
Bus Connectors and Expansion Cable
92
On-Line Updates I/O Configuration Changes
92
Redundancy and Fault Tolerance
93
Expansion Using Distributed Controllers
94
Chapter 6 Information to Specify a New Controller
95
Define a New System
95
Specifying a New Controller
95
Choosing Termination Assemblies
99
Specify I/O Base Units
99
Estimate Aadvance Controller Weight
100
System Installation Environment
100
Specifying an Enclosure
101
Maximum Enclosure Air Temperature
102
Enclosure Requirements for a Non-Hazardous Environment
102
Enclosure Requirements for a Hazardous Environment - Class I, Division 2, Groups A, B, C and D
103
Estimate Heat Dissipation
105
Backplane Electrical Ratings
106
System Power Requirements
107
Power Arrangements for Field Devices
107
Power Supply and Power Distribution Requirements
108
Estimating Power Consumption
109
Chapter 7 T9110 Processor Module
111
T9110 Processor Module Specification
112
Module Overview and Specifications
111
T9100 Processor Base Unit
113
T9100 Base Unit Specification
115
T9300 I/O Base Unit (3 Way)
116
T9300 Base Unit Specification
119
T9310 Expansion Cable Assembly
119
T9310 Extension Cable Specification
120
T9401/2 Digital Input Module, 24 VDC, 8/16 Channel
121
T9401/2 Digital Input Module Specification
121
T9801/2/3 Termination Assemblies for Digital Inputs
123
T9801/2/3 Digital Input Termination Assembly
124
T9431/2 Analogue Input Module, 8/16 Channel
125
T9431/2 Analogue Input Module Specification
126
T9831/2/3 Termination Assemblies for Analogue Inputs
127
Analogue Input Termination Assembly
128
T9451 Digital Output Module, 24Vdc, 8 Channel
129
T9451 Digital Output Module Specification
130
T9851/2 Termination Assemblies for Digital Outputs
131
T9851/2 Digital Output Termination Assembly Specifications
131
T9892 Digital Output Termination Assembly
131
T9481/2 Analogue Output Module
132
T9481/2 Analogue Output Module Specification
133
T9881/2 Termination Assemblies for Analogue Outputs
134
T9881/2 Analogue Output Termination Assembly Specification
134
Chapter 8
135
Program Management Facilities
135
Programming Language Support
135
I/O Connection (Addressing of Physical I/O)
136
Off-Line Simulation and Testing
136
Support for Variable Types
136
Aids to Software Development
137
Application (Resource) Program Security
137
Chapter 9 Controller Mounting
139
Free Space Around the Controller
139
Assemblies of Base Units
142
Base Units Rows and Expansion Cables
142
Controller Power Supply Requirements
144
Adding Field Cable Management
145
Chapter 10 Base Units
147
Modules
147
Special Application Modules
147
Blanking Covers
148
Expansion Cable Assembly
148
Termination Assemblies
148
Spares and Tools
149
Demonstration Unit
150
Miscellaneous Items
150
Software
150
Rockwell Automation Publication ICSTT-RM447M-EN-P - July
151
Regional Offices
152
Glossary
153
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Rockwell Automation Allen-Bradley AADvance T9451 System Build Manual (150 pages)
Brand:
Rockwell Automation
| Category:
Controller
| Size: 12 MB
Table of Contents
About this Publication
3
Preface
3
Download Firmware, AOP, EDS, and Other Files
4
Summary of Changes
4
Additional Resources
6
Table of Contents
7
Chapter 1 Introduction
11
The Aadvance System
11
The Aadvance Safety Controller
13
Chapter 2 Safety Features
15
Safety Configurations
16
Performance and Electrical Specifications
17
Scan Times
17
Safety System Certification
17
Environment Standards
19
System Installation Environment
19
Installation Requirements for Non-Hazardous Environment
20
Investigation File Number E341697
20
Installation Requirements for Hazardous Environment
21
Installation Requirements
21
File Number E251761
22
Certifications for Safety System Applications in Hazardous
23
Environments
23
ATEX Certificate
23
Iecex UL Certificate
23
Module Label
23
KCC-EMC Registration
24
The Aadvance Software Development Environment
24
Operating Systems
25
Importing and Exporting Data
26
Software Licenses
26
Corrective Maintenance and Module Replacement
26
TUV Approved Operating System
26
Main Components
26
Physical Features
27
Environmental Specification
27
Product Dimensions
28
Compact Module Design
30
Module Polarization Keying
31
Module Locking Mechanism
32
Field Wiring
33
Processor Base Unit
33
External Ethernet, Serial Data and Power Connections
34
Serial Communications Ports
35
Processor Back-Up Battery
35
Processor Maintenance Socket
37
I/O Base Unit
38
Termination Assemblies
40
Backplane Electrical Ratings
42
Expansion Cable
43
Technical Features
44
Controller Internal Bus Structure
44
Internal Diagnostics and Fault Reset
45
Remote Fault Reset
46
On-Line Updates I/O Configuration Changes
46
Hot Swap I/O for Business Critical Channels
47
Processor Firmware Upgrades
47
Ethernet Communication Protocols
48
Application Development
49
Chapter 3 Programming Language Support
49
Program Management Facilities
49
Application Program Security
50
I/O Connection (Addressing of Physical I/O)
50
Off-Line Simulation and Testing
50
Support for Variable Types
50
Aids to Software Development
51
Chapter 4 Required Tools Standard Aadvance
53
Specifying an Enclosure
53
Maximum Enclosure Air Temperature
54
Enclosure Requirements for a Non-Hazardous Environment
54
Enclosure Requirements for a Hazardous Environment - Class I
55
Division 2, Groups A, B, C and D
55
Controller Mounting
56
Free Space Around the Controller
56
Base Units Rows and Expansion Cables
58
Adding Field Cable Management
60
System Power Requirements
60
Power Supply and Power Distribution Requirements
61
Controller Power Supply Requirements
61
Power Arrangements for Field Devices
62
Estimating Power Consumption
62
System Design Considerations for Heat Dissipation and Cooling
63
Estimate Heat Dissipation
64
Estimate Aadvance Controller Weight
64
Estimating Center of Gravity Information
65
Design Considerations for Electrical Grounding
65
Design Considerations for Maintenance Activities
66
Maintenance Activities
66
Design Provisions
66
Specify Software Requirements
66
Connecting the Aadvance Controller to the Network
70
Assembly Method
73
Fitting Termination Assemblies
75
Allocations of Coding Pegs
77
Before You Begin
53
Chapter 5 Unpacking and Preassembly Checks
73
Install Base Units and Termination Assemblies: Enclosure DIN Rail
73
Install the Aadvance System
73
Connect the AC Safety Ground Connection
77
Connect the 24 VDC System Power to an Aadvance Controller
78
Procedure to Connect Serial Communications Cabling
79
Connecting MODBUS Slave Devices to Serial Ports
81
Connect a Slave Device, Full Duplex
81
Connect Multiple Slave Devices, Full Duplex
82
Connect a Slave Device, Half Duplex
83
Connect Multiple Slave Devices, Half Duplex
84
System Security
85
Connecting Field Wiring
86
Digital Input Field Loop Circuits
86
Analogue Input Field Loop Circuits
91
Recommended Field Circuit for Digital Outputs
96
Recommended Circuit for Analogue Outputs
99
Install a T9110 Processor Module
102
Installation
103
Replace a Faulty Processor Back-Up Battery
103
Set the Real Time Clock Manually
106
Install Modules
102
Install I/O Modules
107
Install T9310 Expansion Cables
107
Fault Reporting Reference Information
110
Status Indicators on the T94Xx Series Input and Output Module
110
Status Indicators on the T9110 Processor Module
111
Chapter 6 Recommendations to Manage Test Documentation
113
System Physical Design Check
113
System Startup
113
Procedure to Check Ground Bonding
114
Procedure to Check Power Distribution Integrity
114
Procedure to Conduct the Mechanical Inspection
114
Procedure to Verify Build State
114
Power Distribution and First Power up
115
Startup Process
115
Processor Module Startup Process
116
I/O Module Startup Process
118
Processor Firmware Upgrades
119
Setting the Controller IP Address for Communications
120
Controller IP Address
120
Troubleshooting Aadvance Discover Communications
120
Configure the Controller Resource Number in the Controller
121
Configure the IP Address in the Controller
122
Chapter 7
125
Devising Tests for Functional Acceptance
125
Managing Functional Acceptance Testing
125
Test Environment for Functional Acceptance
125
About Dismantling a System
127
Chapter 8 Base Units
129
Modules
129
Special Application Modules
129
Termination Assemblies
129
Blanking Covers
130
Expansion Cable Assembly
130
Software
130
Spares and Tools
130
Demonstration Unit
131
Miscellaneous Items
131
Appendix A
137
Glossary
137
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