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Allen-Bradley AADvance T9402
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Manuals and User Guides for Rockwell Automation Allen-Bradley AADvance T9402. We have
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Rockwell Automation Allen-Bradley AADvance T9402 manual available for free PDF download: System Build Manual
Rockwell Automation Allen-Bradley AADvance T9402 System Build Manual (150 pages)
Brand:
Rockwell Automation
| Category:
Controller
| Size: 12 MB
Table of Contents
About this Publication
3
Preface
3
Download Firmware, AOP, EDS, and Other Files
4
Summary of Changes
4
Additional Resources
6
Table of Contents
7
Chapter 1 Introduction
11
The Aadvance System
11
The Aadvance Safety Controller
13
Chapter 2 Safety Features
15
Safety Configurations
16
Performance and Electrical Specifications
17
Scan Times
17
Safety System Certification
17
Environment Standards
19
System Installation Environment
19
Installation Requirements for Non-Hazardous Environment
20
Investigation File Number E341697
20
Installation Requirements for Hazardous Environment
21
Installation Requirements
21
File Number E251761
22
Certifications for Safety System Applications in Hazardous
23
Environments
23
ATEX Certificate
23
Iecex UL Certificate
23
Module Label
23
KCC-EMC Registration
24
The Aadvance Software Development Environment
24
Operating Systems
25
Importing and Exporting Data
26
Software Licenses
26
Corrective Maintenance and Module Replacement
26
TUV Approved Operating System
26
Main Components
26
Physical Features
27
Environmental Specification
27
Product Dimensions
28
Compact Module Design
30
Module Polarization Keying
31
Module Locking Mechanism
32
Field Wiring
33
Processor Base Unit
33
External Ethernet, Serial Data and Power Connections
34
Serial Communications Ports
35
Processor Back-Up Battery
35
Processor Maintenance Socket
37
I/O Base Unit
38
Termination Assemblies
40
Backplane Electrical Ratings
42
Expansion Cable
43
Technical Features
44
Controller Internal Bus Structure
44
Internal Diagnostics and Fault Reset
45
Remote Fault Reset
46
On-Line Updates I/O Configuration Changes
46
Hot Swap I/O for Business Critical Channels
47
Processor Firmware Upgrades
47
Ethernet Communication Protocols
48
Application Development
49
Chapter 3 Programming Language Support
49
Program Management Facilities
49
Application Program Security
50
I/O Connection (Addressing of Physical I/O)
50
Off-Line Simulation and Testing
50
Support for Variable Types
50
Aids to Software Development
51
Chapter 4 Required Tools Standard Aadvance
53
Specifying an Enclosure
53
Maximum Enclosure Air Temperature
54
Enclosure Requirements for a Non-Hazardous Environment
54
Enclosure Requirements for a Hazardous Environment - Class I
55
Division 2, Groups A, B, C and D
55
Controller Mounting
56
Free Space Around the Controller
56
Base Units Rows and Expansion Cables
58
Adding Field Cable Management
60
System Power Requirements
60
Power Supply and Power Distribution Requirements
61
Controller Power Supply Requirements
61
Power Arrangements for Field Devices
62
Estimating Power Consumption
62
System Design Considerations for Heat Dissipation and Cooling
63
Estimate Heat Dissipation
64
Estimate Aadvance Controller Weight
64
Estimating Center of Gravity Information
65
Design Considerations for Electrical Grounding
65
Design Considerations for Maintenance Activities
66
Maintenance Activities
66
Design Provisions
66
Specify Software Requirements
66
Connecting the Aadvance Controller to the Network
70
Assembly Method
73
Fitting Termination Assemblies
75
Allocations of Coding Pegs
77
Before You Begin
53
Chapter 5 Unpacking and Preassembly Checks
73
Install Base Units and Termination Assemblies: Enclosure DIN Rail
73
Install the Aadvance System
73
Connect the AC Safety Ground Connection
77
Connect the 24 VDC System Power to an Aadvance Controller
78
Procedure to Connect Serial Communications Cabling
79
Connecting MODBUS Slave Devices to Serial Ports
81
Connect a Slave Device, Full Duplex
81
Connect Multiple Slave Devices, Full Duplex
82
Connect a Slave Device, Half Duplex
83
Connect Multiple Slave Devices, Half Duplex
84
System Security
85
Connecting Field Wiring
86
Digital Input Field Loop Circuits
86
Analogue Input Field Loop Circuits
91
Recommended Field Circuit for Digital Outputs
96
Recommended Circuit for Analogue Outputs
99
Install a T9110 Processor Module
102
Installation
103
Replace a Faulty Processor Back-Up Battery
103
Set the Real Time Clock Manually
106
Install Modules
102
Install I/O Modules
107
Install T9310 Expansion Cables
107
Fault Reporting Reference Information
110
Status Indicators on the T94Xx Series Input and Output Module
110
Status Indicators on the T9110 Processor Module
111
Chapter 6 Recommendations to Manage Test Documentation
113
System Physical Design Check
113
System Startup
113
Procedure to Check Ground Bonding
114
Procedure to Check Power Distribution Integrity
114
Procedure to Conduct the Mechanical Inspection
114
Procedure to Verify Build State
114
Power Distribution and First Power up
115
Startup Process
115
Processor Module Startup Process
116
I/O Module Startup Process
118
Processor Firmware Upgrades
119
Setting the Controller IP Address for Communications
120
Controller IP Address
120
Troubleshooting Aadvance Discover Communications
120
Configure the Controller Resource Number in the Controller
121
Configure the IP Address in the Controller
122
Chapter 7
125
Devising Tests for Functional Acceptance
125
Managing Functional Acceptance Testing
125
Test Environment for Functional Acceptance
125
About Dismantling a System
127
Chapter 8 Base Units
129
Modules
129
Special Application Modules
129
Termination Assemblies
129
Blanking Covers
130
Expansion Cable Assembly
130
Software
130
Spares and Tools
130
Demonstration Unit
131
Miscellaneous Items
131
Appendix A
137
Glossary
137
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