Rockwell Automation 440R-S845AER-NNL Manuals

Manuals and User Guides for Rockwell Automation 440R-S845AER-NNL. We have 3 Rockwell Automation 440R-S845AER-NNL manuals available for free PDF download: User Manual, Release Note

Rockwell Automation 440R-S845AER-NNL User Manual (246 pages)

Speed Monitoring Safety Relay

Brand: Rockwell Automation | Category: Relays | Size: 31 MB

Table of Contents
5
About this Publication
11
Conventions
11
Preface
11
Terminology
11
Who Should Use this Manual
11
Additional Resources
13
Chapter 1 Introduction

15
- Safety Certification
  15
- Important Safety Considerations
  16
- Safety Category 4 Performance Definition
  17
- Stop Category Definitions
  17
- Performance Level and Safety Integrity Level (SIL) 3
  18
- Functional Proof Tests
  18
- PFD and PFH Definitions
  18
- PFD and PFH Data
  19
- Safe State
  19
- Safety Reaction Time
  20
- Considerations for Safety Ratings
  20
- Output Pulse Test Considerations
  21
- Considerations for Single-Encoder Applications
  21
- Contact Information if Device Failure Occurs
  24
- Introduction
  25
- Safety Functions
  25
- Safety Modes
  26
- Disabled Mode
  26
- Lock Monitoring
  27
- Safe Maximum Speed, Safe Maximum Acceleration, and Safe Direction Monitoring
  27
- Hardware Features
  28
- Configuration
  29
- Introduction
  31
- General Safety Information
  32
- Environment and Enclosure
  33
- Considerations for Reducing Noise
  33
- Dimensions
  33
- Spacing Requirements
  34
- Mount the MSR57P Relay
  34
- Power Supply Requirements
  34
- Removable Terminal Blocks
  35
- Circuit Diagram
  35
- Terminal Connections
  36
- Compatible Encoders
  37
- Connect an Encoder
  38
- Encoder Cable Specifications
  44
- Feedback Cable Connections for Motion Control Applications
  44
- Flying-Lead Feedback Cable Pin-Outs
  46
- Wiring Low-Profile Connector Kits
  53
- Feedback Connections for Powerflex 70 Drives
  54
- Safe off Board Terminal Block (Enhanced Control Only)
  55
- Encoder Interface Terminal Block (Enhanced Control Only)
  55
- Feedback Connections for Powerflex 700S Drives
  57
- Connect a Configuration Device
  57
- Speed Monitoring I/O Signals
  59
- Introduction
  59
- Inputs
  59
- Safe Stop Input (Ss_In)
  62
- Safe Limited Speed Input (Sls_In)
  62
- Door Monitor Input (Dm_In)
  62
- Enabling Switch Monitor Input (Esm_In)
  63
- Lock Monitor Input (Lm_In)
  63
- Reset Input (Reset_In)
  64
- Reset Loop Input (Rl_In)
  65
- Outputs
  65
- Safety Control Outputs
  65
- Diagnostic Outputs
  72
- General Relay and Feedback Monitoring Configuration
  75
- Introduction
  75
- Cascaded Configuration
  75
- Safety Mode
  76
- Reset Type
  76
- Reset Qualification
  77
- Overspeed Response Time
  77
- Speed Resolution Accuracy for Rotary Systems
  78
- Speed Resolution Accuracy for Linear Systems
  80
- Language Code
  81
- Max Display Speed
  82
- General Parameter List
  82
- Feedback Monitoring
  83
- Feedback Polarity
  84
- Single Encoder
  84
- Dual Encoders
  84
- Feedback Voltage Monitor Range
  87
- Feedback Fault
  88
- Feedback Parameter List
  88
- Introduction
  91
- Safe Stop Mode
  91
- Safe Stop Types
  92
- Standstill Speed and Position Tolerance
  95
- Deceleration Monitoring
  96
- Safe Stop Reset
  97
- Door Control
  99
- Lock Monitoring
  101
- Safe Stop Parameter List
  101
- Safe Stop Wiring Example
  104
- Safe Stop with Door Monitoring Mode
  104
- Lock Monitoring
  105
- SS Reset
  105
- Safe Stop with Door Monitoring Parameter List
  105
- Safe Stop with Door Monitoring Wiring Example
  106
- Safe Limited Speed (SLS) Modes
  107
- Introduction
  107
- Safe Limited Speed (SLS) Mode
  107
- Safe Limited Speed Reset
  109
- Safe Limited Speed Parameter List
  110
- Safe Limited Speed Wiring Example
  111
- Safe Limited Speed with Door Monitoring Mode
  112
- Safe Limited Speed Reset
  113
- SLS with Door Monitoring Parameter List
  113
- SLS with Door Monitoring Wiring Example
  114
- Mode
  114
- Safe Stop Reset (SS Reset) and Safe Limited Speed Reset (SLS Reset)
  115
- SLS with Enabling Switch Monitoring Parameter List
  116
- SLS with Enabling Switch Monitoring Wiring Example
  117
- Safe Limited Speed with Door Monitoring and Enabling Switch Monitoring Mode
  117
- Behavior During SLS Monitoring
  119
- Behavior While SLS Monitoring Is Inactive
  119
- Behavior During SLS Monitoring Delay
  119
- Safe Stop Reset (SS Reset) and Safe Limited Speed Reset (SLS Reset)
  120
- Parameter List
  120
- SLS with Door Monitoring and Enabling Switch Monitoring Wiring Example
  121
- Safe Limited Speed Status Only Mode
  121
- Speed Hysteresis
  122
- SLS Status Only Parameter List
  123
- SLS Status Only Wiring Examples
  124
Chapter 8 Introduction

127
- Cascaded Configurations
  127
- Slave, Safe Stop Mode
  129
- Slave, Safe Stop Parameter List
  129
- Slave, Safe Stop Wiring Examples
  131
- Slave, Safe Limited Speed Mode
  134
- Slave, Safe Limited Speed Parameters
  134
- Slave, Safe Limited Speed Wiring Examples
  135
- Slave, Safe Limited Speed Status Only Mode
  137
- Slave, Safe Limited Speed Status Only Parameter List
  137
- Slave, Safe Limited Speed Status Only Wiring Examples
  137
- Multi-Axis Connections
  139
- Cascaded System Examples
  141
- Introduction
  147
- Safe Maximum Speed (SMS) Monitoring
  147
- Safe Maximum Acceleration (SMA) Monitoring
  150
- Safe Direction Monitoring (SDM)
  152
- Max Speed, Max Accel, and Direction Monitoring
  153
- Parameter List
  153
- Introduction
  155
- Safety Configuration
  155
- Configuration Signature ID
  155
- Safety-Lock
  155
- Set a Password
  156
- Reset the Password
  157
- Reset the Relay
  157
- Basics of Application Development and Testing
  158
- Commissioning the System
  158
- Specify the Safety Configuration
  159
- Configure the Speed Monitoring Relay
  160
- Project Verification Test
  161
- Confirm the Project
  161
- Safety Validation
  161
- Relay
  161
- Editing the Configuration
  162
- Configuration Examples
  163
- Introduction
  163
- Example Application 1
  163
- Example 1: Initial Security Group Settings
  164
- Example 1: General Group Settings
  165
- Example 1: Feedback Group Settings
  166
- Example 1: Stop Group Settings
  168
- Example 1: Limited Speed Group Settings
  170
- Example 1: Door Control Group Settings
  171
- Example 1: Max Speed Group
  172
- Example 1: Final Security Group Settings
  173
- Example Application 2
  174
- Example 2: Initial Security Group Settings
  175
- Example 2: General Group Settings
  176
- Example 2: Feedback Group Settings
  177
- Example 2: Stop Group Settings
  179
- Example 2: Limited Speed Group Settings
  181
- Example 2: Door Control Group Settings
  183
- Example 2: Max Speed Group
  184
- Example 2: Final Security Group Settings
  185
- Troubleshoot the MSR57P Relay
  187
- Introduction
  187
- Status Indicators
  187
- Nonrecoverable Faults
  188
- Fault Recovery
  189
- Input and Output Faults
  189
- Fault Codes and Descriptions
  189
- Fault Reactions
  192
- Safe State Faults
  192
- Stop Category Faults and Fault While Stopping Faults
  193
- Status Attributes
  194
- Guard Status Attributes
  194
- I/O Diagnostic Status Attributes
  197
- Configuration Fault Codes
  198
- Introduction
  199
- General Specifications
  199
- Environmental Specifications
  200
- Certifications
  201
- Encoder Specifications
  201
- Parameter Groups
  203
- Parameters and Settings in a Linear List
  204
- Introduction
  215
- Connect a HIM Module
  215
- Setting Parameters with a HIM Module
  216
- Accessing the Fault History Queue
  217
Appendix D Introduction

219
- Connect a Personal Computer
  219
- Using Driveexplorer Software
  220
- Configure Serial Communication
  220
- Edit Parameters in Driveexplorer Software
  221
- Access the Fault History Queue
  222
- Using Driveexecutive Software
  223
- Configure Serial Communication
  223
- Edit Parameters
  226
- Introduction
  229
- Powerflex 70 Drive with Safe-Off Application Example
  230
- Powerflex 700 Drive Without Safe-Off
  233
- Kinetix 6000 or Kinetix 7000 Drives with Safe-Off Example
  235
- Kinetix 2000 Drive Without Safe-Off Example
  237

Rockwell Automation 440R-S845AER-NNL User Manual (182 pages)

Speed Monitoring Safety Relay

Brand: Rockwell Automation | Category: Relays | Size: 11 MB

Table of Contents
3
About this Publication
9
Summary of Changes
9
Who Should Use this Manual
9
Conventions
9
Terminology
10
Additional Resources
11
Safety Concept
13
Introduction
13
Safety Certification
13
Important Safety Considerations
13
Safety Category 4 Performance Definition
14
Stop Category Definitions
14
Performance Level and Safety Integrity Level (SIL) 3
14
Functional Proof Tests
15
PFD and PFH Definitions
15
PFD and PFH Data
15
Safe State
15
Safety Reaction Time
16
Considerations for Safety Ratings
16
Output Pulse Test Considerations
16
Considerations for Single-Encoder Applications
17
Contact Information if Device Failure Occurs
18
Introduction
19
Safety Functions
19
Safety Modes
19
Disabled Mode
20
Lock Monitoring
20
Direction Monitoring
20
Hardware Features
21
Configuration
21
Installation and Wiring
23
Introduction
23
General Safety Information
23
Environment and Enclosure
24
Considerations for Reducing Noise
24
Dimensions
24
Space Requirements
24
Mount the MSR57P Safety Relay
25
Power Supply Requirements
25
Removable Terminal Blocks
25
Circuit Diagram
26
Terminal Connections
26
Compatible Encoders
27
Connect an Encoder
27
Encoder Cable Specifications
32
Feedback Cable Connections for Motion Control Applications
33
Flying Lead Feedback Cable Pinouts
35
Wiring Low-Profile Connector Kits
38
Feedback Connections for Powerflex 70 Drives
39
Safe Torque off Terminal Block (Enhanced Control Only)
40
Encoder Interface Terminal Block (Enhanced Control Only)
40
Feedback Connections for Powerflex 700S Drives
41
Connect a Configuration Device
42
Introduction
43
Inputs
43
Safe Stop Input (Ss_In)
45
Safely-Limited Speed Input (Sls_In)
45
Door Monitor Input (Dm_In)
45
Enabling Switch Monitor Input (Esm_In)
45
Lock Monitor Input (Lm_In)
46
Reset Input (Reset_In)
46
Reset Loop Input (Rl_In)
47
Outputs
47
Safety Control Outputs
48
Diagnostic Outputs
52
Introduction
55
Cascaded Configuration
55
Safety Mode
55
Reset Type
55
Reset Qualification
56
Overspeed Response Time
56
Speed Resolution Accuracy for Rotary Systems
56
Speed Resolution Accuracy for Linear Systems
58
Language Code
59
Max Display Speed
60
General Parameter List
60
Feedback Monitoring
61
Feedback Polarity
61
Single Encoder
61
Dual Encoders
62
Feedback Voltage Monitor Range
64
Feedback Fault
64
Feedback Parameter List
65
Safe Stop and Safe Stop with Door Monitoring Modes
67
Introduction
67
Safe Stop Mode
67
Safe Stop Types
67
Standstill Speed and Position Tolerance
70
Deceleration Monitoring
71
Safe Stop Reset
71
Door Control
72
Lock Monitoring
74
Safe Stop Parameter List
74
Safe Stop Wiring Example
76
Safe Stop with Door Monitoring Mode
76
Lock Monitoring
77
SS Reset
77
Safe Stop with Door Monitoring Parameter List
77
Safe Stop with Door Monitoring Wiring Example
78
Safely-Limited Speed (SLS) Modes
79
Introduction
79
Safely-Limited Speed (SLS) Mode
79
Safely-Limited Speed Reset
80
Safely-Limited Speed Parameter List
81
Safely-Limited Speed Wiring Example
82
Safely-Limited Speed with Door Monitoring Mode
82
Safely-Limited Speed Reset
83
SLS with Door Monitoring Parameter List
83
SLS with Door Monitoring Wiring Example
84
Safely-Limited Speed with Enabling Switch Monitoring Mode
84
Safe Stop Reset (SS Reset) and Safely-Limited Speed Reset
85
(SLS Reset)
85
SLS with Enabling Switch Monitoring Parameter List
85
SLS with Enabling Switch Monitoring Wiring Example
86
Monitoring Mode
86
Behavior During SLS Monitoring
87
Behavior While SLS Monitoring Is Inactive
87
Behavior During SLS Monitoring Delay
88
Safe Stop Reset (SS Reset) and Safely-Limited Speed Reset
88
(SLS Reset)
88
SLS with Door Monitoring and Enabling Switch Monitoring
88
Parameter List
88
SLS with Door Monitoring and Enabling Switch Monitoring Wiring
89
Example
89
Safely-Limited Speed Status Only Mode
90
Speed Hysteresis
90
SLS Status Only Parameter List
91
SLS Status Only Wiring Examples
92
Cascaded Configurations
95
Slave, Safe Stop Mode
96
Slave, Safe Stop Parameter List
96
Slave, Safe Stop Wiring Examples
97
Slave, Safely-Limited Speed Mode
100
Slave, Safely-Limited Speed Parameters List
100
Slave, Safely-Limited Speed Wiring Examples
100
Slave, Safely-Limited Speed Status Only Mode
102
Slave, Safely-Limited Speed Status Only Parameter List
103
Slave, Safely-Limited Speed Status Only Wiring Examples
103
Multi-Axis Connections
105
Cascaded System Examples
107
Safe Maximum Speed (SMS) Monitoring
113
Safe Maximum Acceleration (SMA) Monitoring
115
Safe Direction Monitoring (SDM)
117
Max Speed, Max Accel, and Direction Monitoring Parameter List
119
Safety Configuration
121
Configuration Signature ID
121
Safety-Lock
121
Set a Password
122
Reset the Password
122
Reset the Safety Relay
122
Basics of Application Development and Testing
123
Commissioning the System
123
Specify the Safety Configuration
123
Configure the Speed Monitoring Safety Relay
124
Project Verification Test
125
Confirm the Project
125
Safety Validation
125
Verify the Signature and Lock at the Speed Monitoring
125
Safety Relay
125
Editing the Configuration
125
Introduction
127
Example Application 1
127
Initial Security Group Settings
127
General Group Settings
128
Feedback Group Settings
129
Stop Group Settings
130
Limited Speed Group Settings
131
Door Control Group Settings
132
Max Speed Group
133
Final Security Group Settings
133
Example Application 2
134
Initial Security Group Settings
135
General Group Settings
136
Feedback Group Settings
137
Stop Group Settings
138
Limited Speed Group Settings
139
Door Control Group Settings
140
Max Speed Group
141
Final Security Group Settings
141
Status Indicators
143
Nonrecoverable Faults
144
Fault Recovery
144
Input and Output Faults
144
Fault Codes and Descriptions
144
Fault Reactions
146
Safe State Faults
146
Stop Category Faults and Fault While Stopping Faults
146
Status Attributes
147
Guard Status Attributes
148
I/O Diagnostic Status Attributes
149
Configuration Fault Codes
150
General Specifications
151
Environmental Specifications
152
Certifications
152
Encoder Specifications
152
Parameter Groups
153
Parameters and Settings in a Linear List
154
Connect a HIM
161
Setting Parameters with a HIM
161
Accessing the Fault History Queue
162
Connect a Personal Computer
163
Using Driveexplorer Software
164
Configure Serial Communication
164
Edit Parameters in Driveexplorer Software
164
Access the Fault History Queue
165
Using Driveexecutive Software
165
Configure Serial Communication
166
Edit Parameters
167
Introduction
169
Powerflex 70 Drive with Safe Torque off Application Example
169
Powerflex 700 Drive Without Safe Torque off
172
Safe Torque off Example
174
Kinetix 2000 Drive Without Safe Torque off Example
176
Index
177

Rockwell Automation 440R-S845AER-NNL Release Note (8 pages)

Speed Monitoring Safety Relay

Brand: Rockwell Automation | Category: Relays | Size: 0 MB

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