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REXROTH Sytronix DRn 5020 Manuals
Manuals and User Guides for REXROTH Sytronix DRn 5020. We have
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REXROTH Sytronix DRn 5020 manual available for free PDF download: Operating Instructions Manual
REXROTH Sytronix DRn 5020 Operating Instructions Manual (146 pages)
Frequency-Controlled Pump Drive System
Brand:
REXROTH
| Category:
DC Drives
| Size: 9.89 MB
Table of Contents
Table of Contents
3
1 About this Documentation
9
Validity of the Documentation
9
Required and Amending Documentation
10
Representation of Information
11
Consistency
11
Safety Instructions
11
Symbols
12
Abbreviations
12
2 Safety Instructions
13
General Information on this Chapter
13
Intended Use
13
Improper Use
13
Qualification of Personnel
14
General Safety Instructions
14
Product- and Technology-Dependent Safety Instructions
15
Obligations of the Machine End-User
17
3 Safety Instructions for Electric Drives and Controls
18
Definitions of Terms
18
General Information
20
Using the Safety Instructions and Passing Them on to Others
20
Requirements for Safe Use
20
Hazards by Improper Use
21
Instructions with Regard to Specific Dangers
22
Protection against Contact with Electrical Parts and Housings
22
Protective Extra-Low Voltage as Protection against Electric Shock
23
Protection against Dangerous Movements
24
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
25
Protection against Contact with Hot Parts
26
Protection During Handling and Mounting
26
Battery Safety
27
Protection against Pressurized Systems
27
General Warnings of Damage to Property and Damage to the Product
28
Explanation of Signal Words and the Safety Alert Symbol
30
4 About this Product
31
Frequency Converter Type Code Description
31
Drn 5020 ASF Type Code Description
32
Scope of Delivery
32
Product Description
33
Component Overview
34
System Components
34
Installation of Drn System in a Cabinet
36
Function Specification
37
Input and Output Allocation at the Frequency Converter
39
Standard Wiring Diagram
39
Control Terminals Description
40
Digital Inputs
40
Analog Inputs
40
Digital Outputs
41
Power Terminal
41
Control Terminals
42
Control Terminals Figure
42
Product Identification
43
5 Transport and Storage
44
Drive Controllers
44
Pressure Sensor
44
6 Assembly and Installation
45
General Information
45
Unpacking
45
Installation Conditions
45
Installation Conditions for Motor Pump Unit
45
Installation Conditions for Frequency Converter and Additional Components
46
Assembling the Drn System
47
Mechanically Connecting the Motor Pump Unit
47
Hydraulically Connecting the Motor Pump Unit
47
Connection Technique
48
General Notes
48
Power Connection
50
Connect the Motor Fan
54
Connection EFC 5610 for Drn 5020
55
Digital Input NPN / PNP Wiring
55
Digital Output Do1A, Do1B Load Pull-Up / Pull-Down Wiring
56
Relay Output Terminals
56
Connection of the Pressure Transducer
58
Electronic Component Assembly and Installation in Control Cabinet
59
7 Commissioning of Sytronix Drn 5020 System
60
Introduction and Basics
60
Application Type
60
Overview of User Interface
61
Overview of Drn5020 Indraworks Dialog
61
Sub-Dialog Communication
66
Sub-Dialog Command Values
66
Sub-Dialog Speed Adaptation
67
Sub-Dialog Pressure Feedback
68
Sub-Dialog Motor Control and Parameters
69
Sub-Dialog System Configuration
69
Main Functions
70
Load Pump Parameters
70
Speed Adaption
74
Pressure Command Learning
76
Boost Function
78
Motor Derating
80
Speed Masking
82
Auxiliary Pump
84
Motor Stall and Large Leakage Detection
85
Configuration of Pressure Sensor
86
Load Motor Parameter
88
Restore ASF Parameter
89
LED Flash Showing Converter Status
90
Oil Change Warning / Error Function
91
Sleep / Wake-Up Function
92
Threshold for Oil Level / Oil Temperature
93
Getting Started with Drn 5020
94
Notes on Commissioning
94
Hydraulic System Preparation
95
Electric Hardware Connection Preparation
95
Operating Preparation
96
Relevant Parameters
97
Converter I/O Configuration
99
Analog Input AI1
99
Analog Input AI2
100
Extended Analog Input EAI
101
Analog Output AO1
102
Digital Input
102
Digital and Relay Output
103
First Commissioning
104
Commissioning (Advanced)
105
Parameter Setting
105
Overview and Introduction
105
Drn Soft Start
109
Parameter Functions
109
Terminology and Abbreviation in Parameter List
109
Group F1: Quick Start Parameter
110
Group F2: Input and Output Parameter
110
Group F3: Controller Parameter
113
Group F4: Motor and Pump Settings
114
Important EFC Parameters
115
Auto-Modified EFC Parameters in ASF Initialization
116
Fieldbus Communication
117
Brief Introduction
117
Frequency Converter Parameter Address
118
8 Operation
119
General Information
119
Modes
119
Standby Mode
119
Parameter Mode
119
Operating Mode
119
Error Mode
119
9 Maintenance
120
System Overview
120
Drive Controllers
120
10 Decommissioning
121
11 Disassembly and Replacement
122
Disassembly
122
Preparing for Disassembly
122
Disassembling the Hydraulic Product
122
Drive Controller
122
12 Environmental Protection and Disposal
123
Environmental Protection
123
Disposal
123
13 Extension and Modification
125
14 Troubleshooting
126
Display of LED Characters
126
Status Code
126
Warning Code
126
Error Code
127
Error 1 (OC-1): Overcurrent at Constant Speed
127
Error 2 (OC-2): Overcurrent During Acceleration
127
Error 3 (OC-3): Overcurrent During Deceleration
127
Error 4 (OE-1): Overvoltage at Constant Speed
128
Error 5 (OE-2): Overvoltage During Acceleration
128
Error 6 (OE-3): Overvoltage During Deceleration
128
Error 7 (OE-4): Overvoltage During Stop
128
Error 8 (UE-1): Undervoltage During Run
129
Error 9 (SC): Surge Current or Short Circuit
129
Error 10 (IPH.L): Input Phase Loss
129
Error 11 (OPH.L): Output Phase Loss
129
Error 12 (ESS-): Soft Start Error
129
Error 20 (OL-1): Converter Overload
130
Error 21 (OH): Converter over Temperature
130
Error 22 (UH): Converter under Temperature
130
Error 23 (FF): Fan Failure
130
Error 30 (OL-2): Motor Overload
131
Error 31 (Ot): Motor over Temperature
131
Error 32 (T-Er): Motor Parameter Tuning Error
131
Error 33 (Ade-): Synchronous Motor Angle Detection Error
131
Error 38 (Aibe): Analog Input Broken Wire Detection
132
Error 39 (EPS-): DC_IN Power Supply Error
132
Error 40 (Dir1): Forward Running Lock Error
132
Error 41 (Dir2): Reverse Running Lock Error
132
Error 42 (E-St): Terminal Error Signal
132
Error 43 (FFE-): Firmware Version Mismatch
132
Error 44 (Rs-): Modbus Communication Error
133
Error 45 (E.par): Parameter Settings Invalid
133
Error 46 (U.par): Unknown Parameter Restore Error
133
Error 48 (Ida-): Internal Communication Error
133
Error 49 (Idp-): Internal Parameter Error
133
Error 50 (Ide-): Converter Internal Error
133
Error 51 (Ocd-): Extension Card Internal Error
133
Error 52 (Occ): Extension Card Pdos Configuration Error
133
Error 53 (Fdi-): no Valid Process Data
134
Error 54 (Pce-): Remote Control Communication Error
134
Error 55 (Pbre): Parameter Backup / Restore Error
134
Error 56 (Pref): Parameter Restore Error after Firmware Update
134
Error 60 (ASF-): Application Firmware Error
134
Error 61 (APE1): Application Error
134
Diagnosis
135
Warnings
135
Error Code
138
Monitoring Parameter
140
General Drn System Troubleshooting
141
15 Service and Support
142
Sales and Service Network
142
Internet Contact
142
Preparation of Information
142
Index
143
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