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REXROTH DIAX04 Manuals
Manuals and User Guides for REXROTH DIAX04. We have
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REXROTH DIAX04 manual available for free PDF download: Troubleshooting Manual
REXROTH DIAX04 Troubleshooting Manual (114 pages)
With Electric Gear Function
Brand:
REXROTH
| Category:
DC Drives
| Size: 1 MB
Table of Contents
Table of Contents
5
1 Diagnostic Message Descriptions
11
Overview of the Diagnostic Message Descriptions
11
Diagnostic Message Types
11
Construction of a Diagnostic Message
11
2 Important Directions for Use
15
Appropriate Use
15
Introduction
15
Areas of Use and Application
16
Inappropriate Use
16
3 Safety Instructions for Electric Drives and Controls
17
Introduction
17
Explanations
17
Hazards by Improper Use
18
General Information
19
Protection against Contact with Electrical Parts
21
Protection against Electric Shock by Protective Low Voltage (PELV)
22
Protection against Dangerous Movements
23
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
25
Protection against Contact with Hot Parts
26
3.10 Protection During Handling and Mounting
26
3.11 Battery Safety
27
3.12 Protection against Pressurized Systems
27
4 Description of Diagnostic Letters F
29
Error Diagnostic Messages F
29
F207 Switching to Uninitialized Operation Mode
30
F208 UL the Motor Type Has Changed
30
F209 PL Load Parameter Default Values
30
F218 Amplifier Overtemperature Shutdown
31
F219 Motor Overtemperature Shutdown
31
F221 Motor Temp. Surveillance Defective
32
F226 Undervoltage in Power Section
32
F227 Excessive Oscillation of DC Bus
32
F228 Excessive Deviation
33
F229 Encoder 1 Failure: Quadrant Error
33
F233 External Power Supply Error
34
F236 Excessive Position Feedback Difference
34
F237 Excessive Position Command Difference
35
F242 Encoder 2 Failure: Signal Amplitude Wrong
35
F245 Encoder 2 Failure: Quadrant Error
37
F248 Low Battery Voltage
37
F249 Master Drive Encoder Failure: Signal too Small
38
F252 Master Drive Encoder Failure: Quadrant Error
38
F253 Incr. Encoder Emulator: Pulse Frequency too High
39
F254 Incr. Encoder Emulator: Hardware Fault
39
F255 External Power Supply DAE 02 Error
39
F267 Erroneous Internal Hardware Synchronization
39
F268 Brake Fault
40
F270 Error Power Supply Home Switch
40
F271 Error Power Supply Travel Limit Switch
41
F272 Error Power Supply Probe Input
41
F273 Error Power Supply E-Stop
41
F276 Absolute Encoder out of Allowed Window
42
F280 Short Circuit to Ground
42
F281 Mains Fault
43
F282 Phase Loss Fault
43
F283 Line Voltage Fault
43
F284 Main Contactor Off, Low Voltage
43
F285 Mains Current Limit
43
F316 Softstart Fault Power Supply Unit
44
F318 Heatsink Overtemp. Fault Power Supply Unit
44
F320 Braking Resistor Overload
44
F360 Overcurrent Power Supply Unit
45
F369 +24V/+-15V/+5V Fault Power Supply Unit
45
F380 Short to Ground Power Supply Unit
45
F381 Mains Failure
45
F382 Mains Phase Loss Fault
46
F383 Line Voltage Fault
46
F384 Connection Error at Power Supply Unit
46
F385 Line Frequency Fault
46
F394 Checksum Error Power Supply Unit
46
F401 Double MST Failure Shutdown
46
F402 Double MDT Failure Shutdown
47
F403 Invalid Communication Phase Shutdown
47
F404 Error During Phase Progression
48
F405 Error During Phase Regression
48
F406 Phase Switching Without Ready Signal
48
F434 Emergency-Stop
48
F629 Positive Travel Limit Exceeded
48
F630 Negative Travel Limit Exceeded
49
F634 Emergency-Stop
49
F643 Positive Travel Limit Switch Detected
50
F644 Negative Travel Limit Switch Detected
50
F820 Braking Resistor Overload
51
F822 Encoder 1 Failure: Signal Amplitude Wrong
51
F827 Drive Interlock While Drive Activated
53
F860 Overcurrent: Short in Power Stage
53
F861 Overcurrent: Short to Ground
53
F869 +/-15Volt DC Error
53
F870 +24Volt DC Error
54
F871 +10Volt DC Error
54
F878 Velocity Loop Error
54
F879 Velocity Limit S-0-0091 Exceeded
55
F889 Regeneration Overcurrent
55
F890 Processor Fault Power Supply Unit
55
F891 Power Stage Fault
56
F892 Wrong Code of Current Measuring Unit
56
F893 no Regenerating Current to Mains
56
Error Diagnostic Messages E
57
E219 Warning Drive Temp. Surveillance Defective
57
E221 Warning Motor Temp. Surveillance Defective
57
E225 Motor Overload
57
E226 Undervoltage in Power Section
58
E247 Interpolation Velocity = 0
58
E248 Interpolation Acceleration = 0
58
E249 Positioning Velocity >= S-0-0091
59
E250 Drive Overtemp. Prewarning
59
E251 Motor Overtemp. Prewarning
60
E253 Target Position out of Travel Range
60
E255 Feedrate-Override S-0-0108 = 0
61
E257 Continuous Current Limit Active
61
E259 Command Velocity Limit Active
62
E261 Continuous Current Limit Pre-Warning
62
E263 Velocity Command Value > Limit S-0-0091
63
E324 Option Module Error Power Supply Unit
63
E325 Recovery Overload Power Supply Unit
63
E326 Bus Power Overload
63
E350 Heat Sink Overtemp. Warning Power Supply Unit
63
E352 Braking Resistor Overload Warning Power Supply Unit
64
E353 Diagnostic Message Power Supply Erroneous
64
E387 Control Voltage Supply Fault Power Supply Unit
64
E410 Slave Not Scanned or Address 0
64
E825 Overvoltage in Power Stage
65
E826 Undervoltage in Power Section
65
E829 Positive Position Limit Exceeded
66
E830 Negative Position Limit Exceeded
66
E834 Emergency-Stop
67
E843 Positive Limit Switch Activated
67
E844 Negative Limit Switch Activated
67
5 Description of Diagnostic Messages B
69
Command Diagnostic Messages B
69
B100 Command Release Motor Holding Brake
70
B101 Command Not Enabled
70
C100 Communication Phase 3 Transition Check
71
C101 Invalid Communication Parameter (S-0-0021)
71
C104 Config. IDN for MDT Not Configurable
71
C105 Configurated Length > Max. Length for MDT
71
C106 Config. IDN for at Not Configurable
72
C107 Configurated Length > Max. Length for at
72
C108 Time Slot Parameter > Sercos Cycle Time
72
C109 Position of Data Record in MDT (S-0-0009) Even
73
C110 Length of MDT (S-0-0010) Odd
73
C111 ID9 + Record Length - 1 > Length MDT (S-0-0010)
73
C112 Tncyc (S-0-0001) or Tscyc (S-0-0002) Error
74
C113 Relation Tncyc (S-0-0001) to Tscyc (S-0-0002) Error
74
C114 T4 > Tscyc (S-0-0002) - T4Min (S-0-0005)
74
C115 T2 too Small
75
C200 Communication Phase 4 Transition Check
75
C201 Invalid Parameter(S) (->S-0-0022)
75
C202 Parameter Limit Error (->S-0-0022)
75
C203 Parameter Calculation Error (->S-0-0022)
75
C204 Motor Type P-0-4014 Incorrect
76
C210 Feedback 2 Required (->S-0-0022)
76
C211 Invalid Feedback Data (->S-0-0022)
76
C212 Invalid Amplifier Data (->S-0-0022)
77
C213 Position Data Scaling Error
77
C214 Velocity Data Scaling Error
78
C215 Acceleration Data Scaling Error
78
C216 Torque/Force Data Scaling Error
79
C217 Feedback1 Data Reading Error
79
C218 Feedback 2 Data Reading Error
79
C220 Feedback 1 Initializing Error
80
C221 Feedback 2 Initializing Error
80
C223 Input Value for Max. Range too High
81
C225 Coprocessor Not Ready for Initialization
81
C226 Coprocessor Acknowledge Failed
81
C227 Modulo Range Error
82
C228 Controller Type S-0-0140 Wrong
82
C231 Emulator Not Loadable
82
C232 Encoder 1 Interface Not Present
83
C233 Encoder 2 Interface Not Present
83
C234 Encoder Combination Not Possible
83
C235 Load-Side Motor Encoder with Inductance Motor Only
83
C236 Feedback 1 Required (P-0-0074)
84
C300 Command Set Absolute Measuring
84
C302 Absolute Measuring System Not Installed
84
C500 Reset Class 1 Diagnostic, Error Reset
84
C501 Error Delete Only in Parameter Mode
85
C600 Drive Controlled Homing Procedure Command
85
C601 Homing Only Possible with Drive Enable
85
C602 Distance Home Switch - Reference Mark Erroneous
85
C604 Homing of Absolute Encoder Not Possible
85
C700 Basic Load
86
C701 Basic Load Only Possible When Drive Is Not Enabled
86
C702 Default Parameters Not Available
86
C703 Default Parameters Invalid
87
C704 Parameters Not Copyable
87
C705 Locked with Password
87
C800 Default Parameter Load
87
C801 Parameter Default Value Erroneous (-> S-0-0021)
88
C802 Locked with Password
88
D300 Command Adjust Commutation
88
D301 Drive Not Ready for Commutation Command
88
D500 Command Get Mark Position
88
D501 Incremental Encoder Required
89
D600 Cancel Reference Point Procedure Command
89
D700 Parking Axis Command
89
D800 Command Measuring Wheel Mode
89
D801 Measuring Wheel Operation Not Possible
90
Status Diagnostic Messages a
91
A000 Communication Phase 0
91
A001 Communication Phase 1
91
A002 Communication Phase 2
91
A003 Communication Phase 3
92
A010 Drive HALT
92
A011 Drive Interlock Open
92
A012 Control and Power Sections Ready for Operation
93
A013 Ready for Power on
93
A100 Drive in TORQUE Control
93
A101 Drive in VELOCITY Control
93
A102 Position Mode with Encoder 1
93
A103 Position Mode with Encoder 2
93
A104 Position Mode Lagless, Encoder 1
94
A105 Position Control Lagless, Feedback 2
94
A106 Drive Controlled Interpolation, Encoder 1
94
A107 Drive Controlled Interpolation, Encoder 2
94
A108 Drive Controlled Interpolation, Lagless, Encoder 1
95
A109 Drive Controlled Interpolation, Lagless, Encoder 2
95
A110 Velocity Synchronization, Virtual Master Drive
95
A112 Phase Synchronization, Encoder 1, Virtual Master Drive
95
A113 Phase Synchronization, Encoder 2, Virtual Master Drive
95
A116 Phase Synchr. Lagless, Encoder 1, Virtual Master Drive
96
A117 Phase Synchr. Lagless, Encoder 2, Virtual Master Drive
96
A128 Cam Shaft, Encoder 1, Virtual Master Drive
96
A129 Cam Shaft, Encoder 2, Virtual Master Drive
96
A132 Cam Shaft, Lagless, Encoder 1, Virt. Master Drive
97
A133 Cam Shaft, Lagless, Encoder 2, Virt. Master Drive
97
A146 Relative Drive Controlled Interpolation, Encoder 1
97
A147 Relative Drive Controlled Interpolation, Encoder 2
98
A148 Relative Drive Contr. Interpolation, Enc. 1, Lagless
98
A149 Relative Drive Contr. Interpolation, Enc. 2, Lagless
99
A800 Unknown Operating Mode
99
Diagnostic Messages for Basic Initialization and after Fatal System Errors
100
Diagnostic Message Display: -0
100
Diagnostic Message Display: -1
100
Diagnostic Message Display: -2
100
Diagnostic Message Display: -3
100
Diagnostic Message Display: -5
100
Diagnostic Message Display: -6
101
Diagnostic Message Display: Watchdog
101
Operation Status
102
6 Index
105
7 Service & Support
107
Helpdesk
107
Service-Hotline
107
Internet
107
Vor der Kontaktaufnahme
107
Kundenbetreuungsstellen - Sales & Service Facilities
108
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