Quinton MedTrack CR60 Manuals

Manuals and User Guides for Quinton MedTrack CR60. We have 3 Quinton MedTrack CR60 manuals available for free PDF download: Service Manual, User Manual

Quinton MedTrack CR60 Service Manual (149 pages)

Brand: Quinton | Category: Treadmill | Size: 22 MB

Service Manual
1
Table of Contents
5
Overview
9
Product View
9
Medtrack
9
Configuration Plate
10
Power
10
Operation
10
Controllers
11
Theory of Operation
13
Controller Assembly
13
Treadmill Subassemblies
13
Overview
13
Headframe Assembly
14
Deck and Roller Assembly
14
Keypanel
14
User Inputs
15
Output Displays
15
Additional Functions
15
Ontroller to Treadmill Interface
15
HR Lubtrack Plus Interface
15
Headframe Assembly
15
Drive Board
16
Grade Motor Assembly and System
16
Input Power Module
16
Deck and Roller Assembly
16
Troubleshooting
18
Tools Required
18
Electrical Problems
19
Electronic Problems
20
Error Codes
20
Service Mode
22
Firmware Revision
22
Controller Keys
22
Displays
23
Tri-Color Display
23
Speed/Grade (Open-Loop Mode)
23
Speed
24
Grade
24
HR Clubtrack Plus LCD Display Test
24
HR Clubtrack Plus LCD Contrast
25
HR Clubtrack Plus LCD External RS232 Port Test
25
Testing Pin Signals on the Communications Cable
25
Heart Rate Monitoring Option
26
Mechanical Problems
27
Testing Heart Rate Accuracy
27
Receiver
27
Flow Charts
28
Drive Belt
28
Error Code Flow Chart: EPHI and EPLO
29
Error Code Flow Chart: E001
30
Error Code Flow Chart: E204
31
Error Code Flow Chart: E203
32
Repair/Replacement and Calibration
35
Cautions/Warnings
35
Tools
36
Field Functional Tests
37
Removing Treadmill Hood
37
Field Functional Test
38
Replacing the Configuration Plate
40
Replacing the Power Cord
41
Replacing the VSD Board/Card Cage Assembly
41
Replacing the Tensioner
43
Replacing the Poly-V Drive Belt
44
Test Speed Operation
44
Walk Belt Test Procedure
44
Replacing the Drive Motor
45
Installing the Front Shaft Retainer
45
Replacing the Transformer
47
Replacing the Grade Motor
48
Replacing the Grade Motor Chain
49
Replacing the Grade Potentiometer (POT)
50
Grade Pot Wires
50
Removing the Rack Gears
51
Reassembling the Rack Gears
52
Replacing a Jammed Rack Gear
53
Replacing the Pinion Shaft
55
Adjusting the Grade Limit Switches
56
Walk Deck Assembly
57
Replacing the Rollers
57
Replacing the Walk Belt or Deck
58
Replacing Compression Mounts
59
Replacing the Deck
59
Adjusting the Walk Belt
60
Walk Belt Tension
60
Walk Belt Tracking
61
Removing the Enclosure
62
Replacing the PCBA
63
Replacing the Fluorescent Tube (HR Clubtrack Plus)
64
Replacing the HR Receiver Assembly
64
Configuring the Controller
64
Removing the Keypanel
65
Replacing the Controller Cable
65
Cumulative Use
66
To Determine the Total Distance on each Treadmill
66
To Determine the Total Time of Treadmill Use
66
Calibration Procedures
67
Limited Access Switch
67
Disabling the Limited Access Switch
67
Grade Potentiometer (Grade Pot)
67
Speed Calibration
68
Grade Calibration
68
Preventive Maintenance
69
Visual Inspection
69
Cleaning the Exterior
69
Vacuuming under the Treadmill Hood
70
Battery
71
Belt Storage
71
Safety Requirements
72
Symbol Definitions
73
Specifications
74
Ontrollers
75
Percent Vs Angle Relationship for Treadmill Grade
80
Part Numbers
81
Accessories for Heart Rate Monitoring
85
Test the Controller Displays
86
Ield Unctional Tests
86
Omplete Field Functional Test
86
Microprocessor
87
Test the Multi Display
88
Test the Controller Operation
88
Test the Controller Keys
88
Test the Keypanel Displays
88
Test the Tri-Color Display
89
Test the Heart Rate Monitoring
89
Test the Grade Operation
89
Test the Deck Friction
90
Test Speed Operation
90
Field Tests
91
Test the Walk Belt Operation
91
Field Test
94
Field Test
96
Assembly Drawings
101
Source Control Drawing
102
Electrical Specifications
103
Regulatory Requirements
104
Dimensional Data
105
Drawings
108
Index
147

Quinton MedTrack CR60 Service Manual (92 pages)

Rehabilitation Treadmill

Brand: Quinton | Category: Treadmill | Size: 5.5 MB

Table of Contents
5
Overview
9
Components
10
- Configuration Plate
  10
- Power
  10
- Operation
  10
- Controllers
  10
Theory of Operation
11
- Overview
  11
  - Controller Assembly
    11
  - Headframe Assembly
    11
  - Deck and Roller Assembly
    12
- Controller Assembly
  12
  - Key Panel
    12
  - User Inputs
    12
  - Output Displays
    13
  - Additional Functions
    13
  - Controller to Treadmill Interface
    13
- Headframe Assembly
  13
  - Input Power Module
    13
  - Drive Board
    13
  - Drive Motor Assembly
    14
  - Grade Motor Assembly and System
    14
- Deck and Roller Assembly
  14
Troubleshooting
15
- Diagnosis
  15
- Tools
  15
- Electrical Problems
  16
- Electronic Problems
  17
  - Error Codes
    17
- Service Mode
  18
  - Enter/Exit Service Mode
    18
  - Controller Keys
    18
    
    Displays
    19
    
    Speed/Grade (Open-Loop Mode)
    19
    
    Grade
    20
    
    Speed
    20
    
    Testing Pin Signals on the Communications Cable
    20
  - Mechanical Problems
    21
    
    Drive Belt
    21
    
    Treadmill Noise
    21
    
    Walking Belt
    21
  - Flow Charts
    22
    
    Bus Voltage Flow Chart
    23
    
    Grade Error Flow Chart
    24
    
    Drive Motor Error Flow Chart
    25
    
    Communications Link
    26
    
    Grade Problems Flow Chart
    27
Repair/Replacement and Calibration
29
- Electrical Shock
  29
- Burns
  30
- Mechanical Hazards
  30
- Tools
  30
- Removing the Treadmill Hood
  31
- Replacing the Configuration Plate
  33
  - Field Functional Test
    33
  - Replacing the Power Cord
    34
    
    Detachable Cords (High Voltage Units)
    34
    
    Field Functional Test
    34
    
    Hard-Wired Cords (Low Voltage Units)
    34
  - Replacing the AC Drive Module
    34
    
    Field Functional Test
    35
  - Replacing the Tensioner
    35
    
    Field Functional Test
    36
  - Replacing the Poly-V Drive Belt
    36
    
    Field Functional Test
    37
  - Replacing the Drive Motor
    37
  - Replacing the Transformer
    38
    
    Field Functional Test
    39
  - Replacing the Grade Motor
    39
    
    Field Functional Test
    41
  - Replacing the Grade Motor Chain
    41
  - Replacing the Grade Potentiometer (Pot)
    41
    
    Grade Pot Wires
    42
    
    Field Functional Test
    43
  - Removing the Rack Gears
    43
    
    Reassembling the Rack Gears
    44
    
    Field Functional Test
    45
  - Replacing a Jammed Rack Gear
    45
    
    Field Functional Test
    46
- Replacing the Pinion Shaft
  46
  - Field Functional Test
    47
- Adjusting the Grade Limit Switches
  47
  - Field Functional Test
    48
- Walking Deck Assembly
  48
- Replacing Rollers
  48
  - Field Functional Test
    49
- Replacing the Walking Belt
  49
  - Field Functional Test
    50
- Replacing Compression Mounts
  50
- Replacing the Deck
  50
- Adjusting the Walking Belt
  51
  - Belt Tension
    51
    
    Method 1: Using Calipers
    51
    
    Method 2: Without Calipers
    51
  - Walking Belt Tracking
    52
- Controller Assembly
  52
  - Removing the Enclosure
    53
  - Field Functional Test
    53
  - Replacing the PCBA
    53
  - Configuring the Controller
    54
  - Field Functional Test
    54
  - Removing the Key Panel
    54
  - Replacing the Controller Cable
    55
  - Field Functional Test
    55
  - Cumulative Use
    55
  - Distance
    55
  - Time
    55
  - Limited Access Switch
    56
  - Disabling the Limited Access Switch
    56
- Calibration Procedures
  56
  - Grade Potentiometer (Pot) Calibration
    56
  - Speed Calibration
    57
  - Grade Calibration
    57
Preventative Maintenance
59
- Recommended Service
  59
- Routine Maintenance
  59
  - Visual Inspection
    59
- Cleaning the Treadmill Surfaces
  60
  - Disinfection
    60
- Vacuuming under the Treadmill Hood
  60
  - Frequency
    60
- Replacement Schedules
  61
- Electrical Testing
  61
Safety Requirements
63
- Cautions and Warnings
  63
- EMC Declaration Tables
  65
- Symbol Definitions
  69
Specifications
71
Part Numbers
75
- Final Assemblies
  75
- Part Numbers by Category
  75
- Part Numbers by Location
  76
Field Functional Tests
81
- Complete Field Functional Test
  81
Drawings
87
Index
91

Quinton MedTrack CR60 User Manual (70 pages)

MedTrack Rehabilitation

Brand: Quinton | Category: Treadmill | Size: 1.46 MB

Table of Contents
5
Introduction

9
- Medtrack Treadmill
  9
- Treadmill Configuration
  10
- Controls
  10
  - Power
    10
  - Controller
    11
- Controller Keys
  12
- Displays and Indicators
  13
  - Displays
    13
  - Indicators
    13
- Setting the Speed Range
  14
- Limit Controls
  15
  - Limited Access
    15
  - Time Limit
    15
  - Speed Limit
    15
- Accessories and Options
  15
Operating the Treadmill

17
- Guidelines for Safe Operation
  17
- Controls
  18
  - Five-Minute Auto Reset
    19
  - Limited-Access Control
    19
    
    Activation
    19
    
    Activation
    20
    
    Deactivation
    20
    
    Magnetic Key as Emergency Stop
    20
    
    Time Limit Control
    20
    
    Activation
    21
    
    Deactivation
    21
    
    Speed Limit Control
    21
    
    Units Default Setting
    21
  - Guidelines for Getting on and off the Treadmill
    22
  - Operating the Treadmill
    22
Maintenance/Troubleshooting

25
- Daily Visual Inspection
  25
- Cleaning
  26
  - Exterior
    26
    
    Daily
    26
    
    Interior
    26
    
    Weekly
    26
  - Disinfection
    26
  - Adjustments
    27
    
    Belt Tension
    27
    
    Belt Tracking
    28
  - Cumulative Usage
    29
    
    Distance
    29
    
    Time
    29
  - Electrical Testing
    30
  - Moving and Storing the Treadmill
    30
    
    Re-Use
    31
  - Troubleshooting
    31
    
    Error Codes
    31
    
    Operation Codes
    32
    
    Self-Test Errors
    32
    
    Troubleshooting Guide
    32
Safety Requirements

35
- Warnings and Cautions
  35
- EMC Declaration Tables
  38
Specifications

43
- Medtrack CR60 Specifications
  43
  - Performance
    43
  - Physical
    43
  - Environmental
    44
- Power Requirements
  44
  - Controller
    44
- Speed Vs Weight Range
  46
- Grade Vs Angle Relationship
  46
  - Angle/Grade Chart
    47
Receiving and Installation

49
- Receiving
  49
- Installation Notice
  49
- Site Requirements
  50
- Installation
  51
  - Tools
    51
  - Procedure
    51
- Testing the Treadmill and Controller
  55
Controls, Displays, Indicators

57
- Controls
  57
  - Power
    57
  - Units
    58
  - Start Belt
    58
  - Up/Down
    58
  - Faster/Slower
    58
  - Clear
    58
  - Select
    59
  - Cool down
    59
  - Stop Belt
    59
  - 5-Minute Auto Reset
    59
  - Limited Access Control
    60
  - Time Limit Control
    60
  - Speed Limit Control
    61
  - Units Default Setting
    61
- Displays
  61
  - Grade
    61
  - Speed
    62
  - Multifunction Display
    62
- Indicators
  62
  - Enter Weight
    62
  - Enter Time
    62
  - Multifunction
    63
  - Units
    63
Symbol Definitions

65
Glossary

67

Quinton Categories

Treadmill Transmitter Medical Equipment

More Quinton Manuals

Quinton MedTrack CR60 Manuals

Quinton MedTrack CR60 Service Manual (149 pages)

Table of Contents

Quinton MedTrack CR60 Service Manual (92 pages)

Table of Contents

Quinton MedTrack CR60 User Manual (70 pages)

Table of Contents

Introduction

Operating the Treadmill

Maintenance/Troubleshooting

Safety Requirements

Specifications

Receiving and Installation

Controls, Displays, Indicators

Symbol Definitions

Glossary

Related Products

Quinton Categories