Precor AMT12 base Manuals

Precor AMT12 base Manuals

Manuals and User Guides for Precor AMT12 base. We have 2 Precor AMT12 base manuals available for free PDF download: Service Manual

Precor AMT12 base Service Manual

Precor AMT12 base Service Manual (277 pages)

Open Stride and Fixed Stride

Brand: Precor | Category: Fitness Equipment | Size: 13 MB

Table of Contents

Table of Contents
2
Introduction
7
About this Document
7
Right, Left, Front, and Back Conventions
8
General System Information
8
Tools Required
8
4 - 6 Gear Puller
8
Safety Guidelines
8
Operating Safety
9
Safety Guidelines
10
Verification Procedure
11
2- Operation Verification
11
Verification Checklist
12
Operation Verification Checklist
12
Accessing the Service Software
13
3- Standardized Service Access Codes
13
P20 Service Software Access
14
Entering the Service Software on a P80 Console
15
Hardware Validation = Diagnostic Tests (51765761)
16
Club Parameter = Settings (5651565)
17
Information Display (65)
18
Console Models
19
4- Theory of Operation
19
Basic Operation of a Console
20
Commercial AMT System
21
AMT Base Operation
22
Power Generation
22
Lower Electronics Module
22
DC Power Distribution
22
A Regulated 14.5VDC Power Supply Charges the 12V Battery
22
AMT Resistance Control
23
Vertical Resistance
23
Horizontal Resistance
24
AMT Motion Detection (RPM)
24
DC Lift System – Motion Control
25
DC Lift System – Position Monitoring
27
5- Troubleshooting Procedures
28
Introduction
28
Troubleshooting Generated Power
29
Measuring the Resistance of a Generator
30
Lower Control Module Connector Layout
30
Troubleshooting no Power to the Console
31
Upper Display Does Not Illuminate
31
Partial View of Lower PCA
32
Standardized Error Codes
33
Validating the Reported Failure
34
Troubleshooting Control Error Codes
35
Error 05 - Key Depressed at Power up
35
Error 09 - Lower PCA Memory Test Errors
37
Error 12 - Watchdog (Lower PCA)
37
Error 80, 81, 82, & 83 - P30 Machine Controls Not Working
38
Troubleshooting the Brake System
39
Troubleshooting the Lift System
40
Error 40 - no Lift Motion Detected
41
Error 42 - Lift Position Value out of Range
43
Error 44 - Un-Commanded Lift Motion
45
Error 45 - Lift Moving in Wrong Direction
46
Error 46 - Low Battery Voltage (Open Stride AMT12 Only)
47
Troubleshooting Communications
48
Errors 30, 31, 32 and 33 - Communications Error
48
Troubleshooting the Interconnect Cable
49
Event 70 - 79
49
Odometer Tracking & Flat Belt Replacement Event Codes
49
Event 71
50
Event 72 & 73
50
Events 74 – 77
50
Hand Held Heart Rate Does Not Work
50
Troubleshooting Heart Rate Issues
50
Wireless Heart Rate Does Not Work
51
6- Replacement Procedures
53
Cover Replacement
54
Top Cover Removal
54
Cover Gasket
54
Front, Back, Left, Right Conventions
54
Front Top Cover Release
55
Top Cover
55
Front Cover Removal
55
Front Cover - Screw Locations
56
Side Cover Markers and Front Cover
56
Center Beam Cover Removal
57
Back Cover Removal
57
Left and Right Side Cover Removal
58
Side Cover Removal
58
Left and Right Side Bottom Cover Removal
58
Bottom Covers Removed
58
Left and Right Bottom Cover Assembly
59
Left and Right Side Cover Assembly
59
Side Cover Assembly
59
Back Cover Assembly
59
Back and Bottom Cover Assembly
60
Back Cover Locking Tab
60
Center Beam Cover Assembly
61
Front Cover Assembly
61
Upper Arm Cover Replacement
61
Upper Arm Cover Screw Locations
62
Rear Flat Belt Terminal Cover Replacement
63
Flat Belt Terminal Covers
63
Upper Arm Cam Cover Replacement
64
Upper Arm Cam Covers
64
Top Cover Assembly
64
Replacing a Belt Guard
65
Finger Guard Replacement Procedure
65
Upper Arm Cover Removal
65
Belt Guard Removal
66
Belt Guard Interlocking Tabs and Slots
68
Belt Guard Mounting
68
Replacing the Upper Arm Grip
69
Upper Arm Grip Replacement Procedure
69
Upper Arm Grip Removal
72
Upper Arm Grip Installation
73
Belt Guard Installation
73
Replacing a Flat Belt Terminal
74
Flat Belt Terminal Replacement Procedure
74
Flat Belt Terminal Removal
76
Flat Belt Terminal Installation
76
Adjusting the Stairarm Pedal Height
77
Stairarm Height Measurement
77
Flat Belt Terminal Adjustment
78
Rear Flat Belt Terminal Cover Installation
78
Replacing a Upper Arm Flat Belt Pulley
80
Upper Arm Flat Belt Pulley Replacement Procedure
80
Upper Arm Flat Belt Pulley Mounting
83
Upper Arm Flat Belt Pulley Removed
83
Replacing a Stairarm Pedal
85
Stairarm Pedal Replacement Procedure
86
Replacing a Stairarm
87
Stairarm and Front Arm
87
Stairarm Replacement Procedure
87
Rear Flat Belt Terminal Cover Removal
87
Stairarm Removal
89
Stairarm Pedal Removal
89
Stairarm and Stairarm Pedal Screw Locations
90
Stairarm Knuckle Cover Removal
90
Stairarm Knuckle Cover Installation
91
Stairarm Pedal Installation
91
Rear Flat Belt Terminal Installation
92
Replacing the Flat Belts
93
Tracking and Writing the Stride Count
96
Tracking Belt Replacements
96
Inside Flat Belt Replacement
97
Flat Belt Removal - Front Clamp
97
Front Belt Clamp Screw Removal
98
Upper Arm Cam Cover Removal
98
Flat Belt Removal - Upper Arm Cam
99
Upper Inside Cam Screw Removal
99
Upper Inside Cam Pin Removal
99
Flat Belt Installation - Upper Arm Cam
100
Flat Belt End Measurement
100
Upper Inside Cam Pin Install
101
Inside Flat Belt Routing
102
Flat Belt Installation - Front Clamp
103
Front Flat Belt Clamp Pin Mounting
103
Outside Flat Belt Replacement
106
Upper Arm Grip Screw Locations
109
Flat Belt Removal - Rear Terminal
111
Flat Belt Pin Removal
112
Upper Arm Flat Belt Pulley Removal
112
Upper Outside Cam Pin
117
Flat Belt Pulley Installation
117
Flat Belt Installation - Rear Terminal
117
Outside Flat Belt Alignment
118
Replacing the Front Arm Assemblies - with Flat Belts and Press Fit Cams (after 4/3/2013)
122
Flat Belt Routing - Transparent View of Arm
140
Front Arm Shaft and Main Clamp
140
Front Arm Mounting Bolt
141
Main Shaft Clamp Bolts- Torque Sequence
141
Stairarm Installation
162
Stairarm and Front Arm Screw Locations
162
Replacing the Lower Board
163
Removing the Lower PCA Cover
163
Removing the Lower PCA
163
Replacing the Lower PCA and Battery Bracket
164
Battery Bracket Installation
165
Replacing the Battery
166
Replacing the Generator Belt
167
Replacing the Generator
169
Replacing the Drive Input Pulley Belt
171
Drive Input Pulley Belt Replacement Procedure
171
Replacing the Step up Pulley
172
Replacing the Crank Arm
175
Crank Arm Replacement Procedure
175
Crank Arm Flat Belt Pulley
177
Replacing the Drive Input Pulley
178
Drive Input Assembly Alignment
182
Crank Arm Alignment
183
Replacing the Lift Arm Housing
185
Lift Arm Housing Replacement Procedure
185
Gas Shock Removal
185
Incline Motor Removal
186
Generator Belt
198
Incline Motor Installation
199
Replacing the Drive Input Housing
202
Drive Input Housing Replacement Procedure
202
Replacing a Tie Rod
222
Replacing the H-Brake Belt
225
H-Brake Belt Installation
232
H-Brake Belt Tensioning
232
Replacing the H-Brake Drum Assembly
233
H-Brake Belt Removal
234
Replacing the Gas Shock
242
Replacing the Incline Motor
245
Adjustment Procedure
251
Measuring the Resistance of a Generator
251
Inspecting and Adjusting the H-Brake Belt Tension
252
Inspecting and Adjusting the Generator Belt Tension
255
Inspecting and Adjusting the Drive Input Belt Tension
257
Generator Belt Tension Specification
261
Calibrating the Incline Motor
263
Calibration Steps
263
Drive Belt Gauge Instructions
265
How to the Drive Belt Gauge
265
Regular Preventative Maintenance - Performed by Owner
267
8- Preventative Maintenance
267
To be Done Daily
268
To be Done Weekly
268
To be Done Monthly
268
P30 - AMT '11 835 Block Diagram
269
P20_P30_P80 AMT '11 Wiring Diagram
269
9- Wiring & Block Diagrams
269
10 - Exploded View
271

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Precor AMT12 base Service Manual

Precor AMT12 base Service Manual (214 pages)

Brand: Precor | Category: Fitness Equipment | Size: 5 MB

Table of Contents

Table of Contents
2
About this Document
6
Things You Should Know
7
Right, Left, Front, and Back Conventions
7
System Operation Overview
7
Tools Required
7
Parts and Exploded View Diagrams
8
Drive Belt Gauge Instructions
9
How to the Drive Belt Gauge
9
Procedure
9
Warning and Caution Statements and General Safety Guidelines
11
Warning and Caution Statements
11
Safety
11
Checking the Amt Operation
13
Procedure
13
Adjustment Procedures
14
H-Brake Belt Tension Adjustment
14
Procedure
14
Generator Belt Tension Adjustment
16
Procedure
16
Drive Input Belt Tension Adjustment
18
Procedure
18
Lift Motor Calibration Adjustment
21
Issues/Symptoms
21
Tools Required
21
Procedure
21
Replacement Procedures
28
Cover Replacement
28
Top Cover Removal
28
Front Cover Removal
30
Center Beam Cover Removal
31
Back Cover Removal
32
Left and Right Side Cover Removal
33
Left and Right Side Bottom Cover Removal
33
Left and Right Bottom Cover Assembly
34
Left and Right Side Cover Assembly
34
Back Cover Assembly
35
Center Beam Cover Assembly
36
Front Cover Assembly
36
Upper Arm Cover Replacement
36
Rear Flat Belt Terminal Cover Replacement
38
Upper Arm Cam Cover Replacement
39
Top Cover Assembly
39
Replacing the Belt Guard
40
Finger Guard Replacement Procedure
40
Replacing the Upper Arm Grip
43
Upper Arm Grip Replacement Procedure
43
Replacing a Flat Belt Terminal
49
Flat Belt Terminal Replacement Procedure
49
Rear
49
Replacing a Upper Arm Flat Belt Pulley
53
Replacing a Stairarm
60
Stairarm Replacement Procedure
61
Replacing the Flat Belts
66
Belt Replacement & Odometer Tracking Codes
68
Flat Belt Installation - Front Clamp
74
Outside Flat Belt Replacement
76
Replacing the Front Arm Assemblies - with Flat Belts and Press Fit Cams (after 4/3/2013)
91
Replacing a Front Arm Assembly - Without Flat Belts and Non-Press Fit Cams (Prior to 4/3/2013)
114
Replacing the Lower Board
127
Replacing the Lower PCA and Battery Bracket
128
Replacing the Battery
130
Replacing the Generator Belt
131
Replacing the Generator
132
Replacing the Drive Input Pulley Belt
133
Replacing the Step-Up Pulley
135
Replacing the Crank Arm
136
Replacing the Drive Input Pulley
141
Replacing the Lift Arm Housing
147
Replacing the Drive Input Housing
161
Replacing a Tie Rod
176
Replacing the Stride Dial Sensor
177
Replacing the H-Brake Belt
179
Replacing the H-Brake Cam Assembly
182
Replacing the H-Brake Drum Assembly
187
Replacing the Gas Spring
196
Replacing the Lift Motor
199
Troubleshooting
205
Troubleshooting the Generator
205
Generator Operation Verification Test
205
Procedure
205
Troubleshooting the Incline System
207
Troubleshooting the COMM Data Cable
210
Preventive Maintenance
211
Regular Preventive Maintenance (Owner)
211
After each Use
211
Daily Maintenance
211
Weekly Maintenance
211
Quarterly Maintenance
211
On-Site Preventive Maintenance (Service Technician)
212
System Block Diagram
213
Wiring Diagram
214

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