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PS 254
Polysoude PS 254 Manuals
Manuals and User Guides for Polysoude PS 254. We have
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Polysoude PS 254 manual available for free PDF download: Operating, Programming And Maintenance Manual
Polysoude PS 254 Operating, Programming And Maintenance Manual (87 pages)
Brand:
Polysoude
| Category:
Portable Generator
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Introduction
5
The PS Power Sources
5
The Orbital Welding Heads
6
The Open Welding Heads
6
The Tube to Tubesheet Welding Heads
6
The Closed Chamber Weld Heads
7
Technical Specifications of the Power Source PS 254
8
Design Features
8
The Remote Control Pendant
9
Technical Characteristics
10
Safety Precautions
11
General Rules
11
Training of the Operators
11
Maintenance and Adjustments
11
Ergonomics
11
Protection During Breakdown or Incidents
11
Electric Disconnect or Shut off Devices
11
Fire Prevention and Explosion Protection
11
Protection against Burns
11
Gases and Vapors
11
Failure Elimination
12
2 Installation
13
Preparation of the PS 16
13
Installation
14
Input Power Connection
14
Connection with Gas Supply
16
Preparation for Work
16
Connection of the Remote Control Pendant
16
Connection of an MU Welding Head or a TP or TS Tube/Tubeplate Welding Head
16
Connection of an Air Cooled Closed Chamber Welding Head
17
Connection of a Liquid Cooled Closed Chamber Welding Head
18
Connection of a Wire Feed Unit
18
Connection of a Manual Torch with Double Command
19
Connection of a Liquid Cooled Closed Chamber Welding Head with Tachometry (Optional)
19
Controls
20
Front Panel
20
Synopsis
21
The Remote Control Pendant
22
3 Operation of the Ps 254
23
Fundamental Procedures
23
Switching on
23
Positioning the Welding Head on the Workpiece
23
Wire Setting
23
Adjustment of the Gas Flow
23
Manual Cooling System Start
23
Programmation Surface
24
Entering the Program Name
24
Modifying the Program Name
25
Choice of a Built-In Program
25
Programming and Modifying the Welding Parameters
28
Programming of Sectors
44
Deleting a Program from the Source Memory
47
Entering the Time and Date
48
Entering / Modifiying the Company Name
48
Saving, Loading a Program
49
Printing a Program
50
Programmable Parameters
51
Execution of a Weld Program
53
Safety Precautions
53
Choosing the Program to be Executed
53
Simulation
53
Weld Cycle
53
End of Welding Cycle
54
Manual Weld Cycle Stop
54
4 Servicing, Maintenance and Troubleshooting
56
Servicing
56
Adjustments
56
Adjustment of the Inverter Unit
58
Adjusting the Rotation Speed of Welding Heads with Tachometry (Optional)
62
Coolant
63
Printer
63
Maintenance and Troubleshooting
64
Replacing Fuses
64
Trouble Shooting
65
Spare Parts ( See "Summary Spare Parts" Pages 84/85)
70
Circuit Description
71
5 Appendix
77
Built-In Programs
77
Closed Chamber Welding Heads or MU Heads Without Filler Wire
78
MU Open Welding Heads with Filler Wire
80
TS/TP Welding Heads for Welding of Tubes to Tubesheet
81
Error Codes
82
Configuration of the Dips for Ps 254
83
Summary Spare Parts
86
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